Carding machine capable of uniformly carding cotton

By setting up a double stirring device that rotates in the opposite direction and sealing treatment in the dispersion device of the card machine, the problem of insufficient treatment and susceptibility to pollution in the traditional card machine is solved, and the full stirring and efficient carding of the raw cotton is achieved, and the uniformity and quality of the raw cotton is improved.

CN222594127UActive Publication Date: 2025-03-11黄冈兴强纺织有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421324387.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The pretreatment device of traditional carding machines is simple, which leads to insufficient treatment of raw cotton, which easily retains and accumulates, increasing the difficulty of subsequent combing. Moreover, the raw cotton is easily polluted by external air during the transportation process, resulting in a decrease in quality.

Method used

A stirring device 1 and a stirring device 2 rotating in the opposite direction are arranged inside the dispersion device, and the transmission rod is rotated stably through the bearing, and the baffle, sealing ring and sealing cover are installed to seal the dispersion device to achieve double stirring on the front and back to ensure thorough stirring of the raw cotton. At the same time, the dispersion device is directly installed on the cleaning box, and the cleaned raw cotton is directly sent into the sealing frame through the conveying channel for combing to reduce contact with the outside air.

Benefits of technology

The double stirring device avoids the clump of raw cotton, improves uniformity, reduces the probability of winding, reduces the difficulty of subsequent cleaning and combing, and improves the efficiency of combing. At the same time, the contact between the raw cotton and the outside air is reduced by sealing treatment, and the quality of the raw cotton is protected.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222594127U_ABST
    Figure CN222594127U_ABST
Patent Text Reader

Abstract

The utility model discloses a carding machine capable of uniformly carding cotton, which is characterized in that the upper surface of a bottom plate is fixedly connected with a cleaning box, the upper surface of the cleaning box is fixedly connected with a sealing fixing plate, the upper surface of the sealing fixing plate is fixedly connected with a dispersing device, the inside of the dispersing device is fixedly connected with a fixing column, and the side surface of the fixing column is fixedly connected with a bearing; a stirring device I is arranged on the lower surface of the bearing; a stirring device II is arranged on the upper surface of the bearing; a base is fixedly connected to the upper surface of the bottom plate, cotton carding equipment is fixedly connected to the upper surface of the base, a support is fixedly connected to the side surface of the cotton carding equipment, a roller is rotationally connected into the support, a conveying channel is fixedly connected to the side surface of the support, and fiber collecting equipment is arranged on the side surface of the sealing frame. The carding machine has the advantages that the raw cotton is cleaned directly and then carded after pretreatment, pollution of external impurities to the raw cotton is avoided, and the quality of the raw cotton is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton carding machine for uniformly carding cotton. Background Art

[0002] The carding machine is one of the common spinning equipment in the textile industry. It is used to card raw cotton, loosen the fiber bundles in the raw cotton, remove impurities and short fibers between the fibers, make the fibers more parallel and neat, improve the purity and quality of the fibers, and provide high-quality spinning raw materials for subsequent spinning processes. However, the pretreatment device of the traditional carding machine is relatively simple, resulting in insufficient treatment of the raw cotton, which is easy to remain lumps, making subsequent carding more difficult. In addition, the raw cotton is easily exposed to the outside air many times during transportation, resulting in secondary pollution of the raw cotton, causing the quality of the raw cotton to decline. In addition, the raw cotton is easily entangled when processing the raw cotton, which increases the difficulty of work and even damages the equipment. For example, a Chinese patent discloses "a carding machine for uniformly carding cotton", and its application number is "CN202321678730.8", which includes: the outer shell of the carding machine A servo motor for driving the cotton winding roller to rotate is installed on the wall, and an auxiliary cotton combing positioning component for assisting cotton combing is installed on one side of the cotton winding roller and in the chamber of the cotton combing machine housing. The auxiliary cotton combing positioning component includes a U-shaped frame plate connected to the cotton combing machine housing and in a horizontal position, and a lifting plate arranged in the U-shaped frame plate. The lifting plate and the U-shaped frame plate are equidistantly provided with cotton combing protrusions for combing the cotton rolls on one side. An auxiliary conveying roller assembly for assisting the cotton rolls to be conveyed to the cotton winding roller is installed on the outer wall of one side of the U-shaped frame plate. However, the above-mentioned components still have the following problems: insufficient processing of raw cotton is likely to result in residual lumps, which increases the difficulty of subsequent combing; and the raw cotton is easily exposed to the outside air for multiple times during transportation, resulting in secondary pollution of the raw cotton, resulting in a decrease in the quality of the raw cotton; and the raw cotton is easily entangled when processing the raw cotton, which increases the difficulty of work and even damages the equipment. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art, and provides a carding machine for uniformly carding cotton, wherein a stirring device 1 and a stirring device 2 rotating in opposite directions are arranged inside a dispersing device to stir the raw cotton, and bearings are installed to make the rotation of the transmission rods of the two devices more stable, and a baffle, a sealing ring and a sealing cover are installed to seal the dispersing device, thereby realizing the use of positive and negative double stirring devices, ensuring that the raw cotton is stirred thoroughly enough, avoiding the occurrence of agglomeration, improving the uniformity of the raw cotton, and being able to effectively reduce the probability of the raw cotton being entangled during stirring, thereby reducing the difficulty of subsequent cleaning and carding, improving the carding efficiency, and speeding up the working speed. By directly installing the dispersing device in the cleaning On the box, after the dispersing device finishes working, the raw cotton is directly sent to the cleaning box for cleaning, and a conveying channel is installed to directly connect the cleaning box with the sealing frame, so that after the raw cotton is cleaned, it is directly conveyed to the carding equipment in the sealing frame for combing, and directly sent to the fiber collecting equipment for winding through the roller on the bracket and the transmission equipment, and transported away through the sealing block. This realizes that after the raw cotton is pre-treated, it is directly sent to the cleaning box for cleaning, and then sealed and sent to the carding equipment for combing, and after combing, it is quickly wound up and then sealed and transported away, ensuring that the probability of contact with the outside air is reduced throughout the work process, so that the raw cotton processing is protected from contamination by external impurities, the quality of the raw cotton after processing is guaranteed, and the working effect is guaranteed.

[0004] The utility model also provides a carding machine with the above-mentioned uniform carding, comprising: a bottom plate, a cleaning box is fixedly connected to the upper surface of the bottom plate, a sealing fixing plate is fixedly connected to the upper surface of the cleaning box, a dispersion device is fixedly connected to the upper surface of the sealing fixing plate, a fixing column is fixedly connected to the interior of the dispersion device, a bearing is fixedly connected to the side surface of the fixing column, a stirring device 1 is arranged on the lower surface of the bearing, and a stirring device 2 is arranged on the upper surface of the bearing; a base is fixedly connected to the upper surface of the bottom plate, a sealing frame is detachably connected to the upper surface of the base, a carding device is fixedly connected to the upper surface of the base, a bracket is fixedly connected to the side surface of the carding device, a roller is rotatably connected to the interior of the bracket, a transmission channel is fixedly connected to the side surface of the bracket, and a fiber collecting device is arranged on the side surface of the sealing frame. Through the above devices, it is achieved that the raw cotton is easy to separate and comb, and the carrying of lumps is avoided, and the combing efficiency is high. After pretreatment, it is directly cleaned and then combed, and the pollution of the raw cotton by external impurities is avoided, and the quality of the raw cotton is guaranteed.

[0005] According to the carding machine for uniformly combing cotton described in the utility model, a conveying channel is provided between the cleaning box and the sealing frame, the cleaning box is fixedly connected to the conveying channel, and the sealing frame is detachably connected to the conveying channel. Through the above device, it is achieved that the cleaned raw cotton is directly sent to the carding equipment for combing in a stable manner, and the device is easy to disassemble, thereby achieving the effect of cleaning and maintenance.

[0006] According to the carding machine for uniformly combing cotton described in the utility model, a sealing ring is fixedly connected to the upper surface of the dispersing device, a rotating column is rotatably connected to the upper surface of the sealing ring, and a sealing cover is fixedly connected to the side surface of the rotating column. Through the above devices, the dispersing device is sealed to ensure the stability of the raw cotton stirring work.

[0007] According to the cotton carding machine for uniformly combing cotton described in the utility model, the stirring device is composed of a motor, a support column, a transmission rod, a guide cone and a stirring blade. The lower surface of the motor is movably connected with a baffle, the side surface of the baffle is fixedly connected with a connecting plate, and the transmission rod is fixedly connected to the bearing. Through the above devices, the stirring device can work safely and stably.

[0008] According to the cotton carding machine for uniformly combing cotton described in the utility model, the transmission rod 1 is located above the motor 1, the guide cone 1 is located above the motor 1, the transmission rod 1 is rotatably connected to the guide cone 1, and the support column 1 is located on the side surface of the motor 1. Through the above devices, the motor 1 can safely and stably provide power to the transmission rod 1, ensuring that the stirring device 1 can stably perform stirring work.

[0009] According to the carding machine for uniformly combing cotton described in the utility model, a conveying device is fixedly connected to the side surface of the base, and the conveying device is composed of a support block, a support plate, a conveyor belt and a sealing block. Through the above devices, the effect of stably conveying the rolled cotton fibers away is achieved.

[0010] According to the carding machine for uniformly combing cotton described in the utility model, the support plate is located on the upper surface of the support block, and the sealing block is located on the upper surface of the support plate. Through the above devices, the conveying device can stably perform the conveying work, reduce dust contact, and ensure that the rolled cotton fibers can be stably conveyed.

[0011] According to the carding machine for uniformly carding cotton described in the utility model, the conveyor belt is movably connected to the support plate, and the conveyor belt is movably connected to the sealing block. Through the above devices, the position of the conveyor belt is stable, and the conveying work can be stably carried out.

[0012] Beneficial Effects

[0013] 1. Compared with the prior art, the carding machine for uniformly combing cotton stirs the raw cotton by arranging a stirring device 1 and a stirring device 2 rotating in opposite directions inside a dispersing device, installing bearings to make the rotation of the transmission rods of the two devices more stable, and installing a baffle, a sealing ring and a sealing cover to seal the dispersing device, thereby realizing the use of positive and negative double stirring devices, ensuring that the raw cotton is stirred thoroughly enough, avoiding agglomeration, improving the uniformity of the raw cotton, and being able to effectively reduce the probability of raw cotton entanglement during stirring, thereby reducing the difficulty of subsequent cleaning and combing, improving the combing efficiency, and speeding up the working speed.

[0014] 2. Compared with the prior art, the carding machine for uniformly combing cotton, by directly installing the dispersion device on the cleaning box, directly sending the raw cotton into the cleaning box for cleaning after the dispersion device finishes working, and installing a conveying channel to directly connect the cleaning box with the sealing frame, so that after the raw cotton is cleaned, it is directly conveyed to the carding device in the sealing frame for combing, and directly sent to the fiber collecting device for winding through the roller on the bracket and the transmission device, and transported away through the sealing block, so that the raw cotton is directly sent to the cleaning box for cleaning after pre-treatment, and then sealed and sent to the carding equipment for combing, and quickly wound up after combing, and then sealed and transported away, ensuring that the probability of contact with the outside air is reduced throughout the work process, so that the raw cotton processing is protected from contamination by external impurities, the quality of the processed raw cotton is guaranteed, and the working effect is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 The overall structure diagram of the carding machine for uniformly carding cotton of the utility model;

[0017] Figure 2 It is a side structural diagram of a carding machine for uniformly carding cotton according to the utility model;

[0018] Figure 3 It is a right side cross-sectional view of a carding machine for uniformly carding cotton according to the utility model;

[0019] Figure 4 It is a left side cross-sectional view of a carding machine for uniformly carding cotton according to the utility model.

[0020] Legend:

[0021] 1. Bottom plate; 2. Cleaning box; 3. Sealing fixing plate; 4. Dispersing device; 5. Sealing ring; 6. Sealing cover; 7. Rotating column; 8. Conveying channel; 9. Base; 10. Sealing frame; 11. Fiber collecting device; 12. Support block; 13. Support plate; 14. Conveyor belt; 15. Sealing block; 16. Motor 1; 17. Support column 1; 18. Guide cone 1; 19. Transmission rod 1; 20. Agitating blade 1; 21. Bearing; 22. Combing device; 23. Bracket; 24. Roller; 25. Conveying channel; 26. Fixed column. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The utility model embodiment is a carding machine for uniformly carding cotton, which includes: a bottom plate 1, which provides stable support for the entire device, a cleaning box 2 is fixedly connected to the upper surface of the bottom plate 1, which cleans the dispersed raw cotton and removes impurities, a sealing fixing plate 3 is fixedly connected to the upper surface of the cleaning box 2, which supports and fixes a dispersing device 4, a dispersing device 4 is fixedly connected to the upper surface of the sealing fixing plate 3, which is used to stir and disperse the raw cotton, a sealing ring 5 is fixedly connected to the upper surface of the dispersing device 4, which is connected and sealed to the dispersing device 4, a rotating column 7 is rotatably connected to the upper surface of the sealing ring 5, which drives a sealing cover 6 to rotate, and a sealing cover 6 is fixedly connected to the side surface of the rotating column 7, which seals the dispersing device 4 in combination with the sealing ring 5.

[0024] A fixed column 26 is fixedly connected inside the dispersion device 4 to stably support the bearing 21. The side surface of the fixed column 26 is fixedly connected to the bearing 21 to fix the transmission rods of the stirring device 1 and the stirring device 2. The lower surface of the bearing 21 is provided with the stirring device 1 to stir the raw cotton clockwise to eliminate lumps. The upper surface of the bearing 21 is provided with the stirring device 2 to stir the raw cotton counterclockwise to reduce the probability of raw cotton entanglement. The stirring device 1 is composed of a motor 16, a support column 17, a transmission rod 19, a guide cone 18 and a stirring blade 20, and the components of the stirring device 1 are defined.

[0025] The lower surface of the motor 16 is movably connected with a baffle to block the raw cotton so that the dispersing device 4 can stably stir the raw cotton. The side surface of the baffle is fixedly connected with a connecting plate to control the movement of the baffle, so as to quickly send the stirred raw cotton into the cleaning box 2. The transmission rod 19 is fixedly connected to the bearing 21. The transmission rod 19 is located above the motor 16 to limit the transmission rod 19 and provide stable power. The guide cone 18 is located above the motor 16 to limit the guide cone 18. The transmission rod 19 is rotatably connected to the guide cone 18 to reinforce the rotation of the transmission rod 19. The support column 17 is located on the side surface of the motor 16 to limit the support column 17 to provide stable support for the motor 16.

[0026] A base 9 is fixedly connected to the upper surface of the bottom plate 1 to provide stable support for the combing equipment 22, the bracket 23 and the transmission channel 25. A sealing frame 10 is detachably connected to the upper surface of the base 9 to provide safety protection for the combing equipment 22, the bracket 23 and the transmission channel 25. A conveying channel 8 is arranged between the cleaning box 2 and the sealing frame 10 to connect the cleaning box 2 and the sealing frame 10 and convey the cleaned raw cotton. The cleaning box 2 is fixedly connected to the conveying channel 8, and the sealing frame 10 is detachably connected to the conveying channel 8, so that the cleaning box 2 is stably connected to the sealing frame 10 and is convenient for disassembly.

[0027] A cotton combing device 22 is fixedly connected to the upper surface of the base 9 for combing and separating the cleaned raw cotton. A bracket 23 is fixedly connected to the side surface of the cotton combing device 22 for providing stable support for the drum 24. The drum 24 is rotatably connected to the inside of the bracket 23 for conveying cotton fibers. A transmission channel 25 is fixedly connected to the side surface of the bracket 23 for conveying the cotton fibers to the fiber collecting device 11. The fiber collecting device 11 is provided on the side surface of the sealing frame 10 for winding the cotton fibers.

[0028] A conveying device is fixedly connected to the side surface of the base 9 to convey the rolled cotton fibers away. The conveying device is composed of a support block 12, a support plate 13, a conveyor belt 14 and a sealing block 15. The components of the conveying device are defined. The support plate 13 is located on the upper surface of the support block 12 to limit the support plate 13. The sealing block 15 is located on the upper surface of the support plate 13 to support and fix the sealing block 15. The conveyor belt 14 is movably connected to the support plate 13. The conveyor belt 14 is movably connected to the sealing block 15 to support and fix the conveyor belt 14.

[0029] Working principle: open the sealing cover 6 by rotating the column 7, put the raw cotton into the dispersion device 4, close the sealing cover 6, and the stirring device 1 and the stirring device 2 inside the dispersion device 4 start to stir in forward and reverse directions to deal with the lumps in the raw cotton and improve the uniformity of the raw cotton. After the stirring work is completed, open the baffle under the dispersion device 4 through the connecting plate, and send the raw cotton into the cleaning box 2. After cleaning the impurities inside the cleaning box 2, it is sent to the sealing frame 10 above the base 9 through the conveying channel 8, and is combed by the cotton combing device 22 above the base 9. The combed cotton fibers are driven by the roller 24 inside the bracket 23 above the base 9 to the transmission channel 25, and then rolled up by the fiber collection device 11, and finally leave through the conveying device.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A carding machine for uniformly carding cotton, characterized in that: include: A bottom plate (1), the upper surface of the bottom plate (1) being fixedly connected to a cleaning box (2), the upper surface of the cleaning box (2) being fixedly connected to a sealing fixing plate (3), the upper surface of the sealing fixing plate (3) being fixedly connected to a dispersing device (4), the interior of the dispersing device (4) being fixedly connected to a fixing column (26), the side surface of the fixing column (26) being fixedly connected to a bearing (21), the lower surface of the bearing (21) being provided with a stirring device 1, and the upper surface of the bearing (21) being provided with a stirring device 2; The upper surface of the bottom plate (1) is fixedly connected to a base (9), the upper surface of the base (9) is detachably connected to a sealing frame (10), the upper surface of the base (9) is fixedly connected to a cotton combing device (22), the side surface of the cotton combing device (22) is fixedly connected to a bracket (23), the inside of the bracket (23) is rotatably connected to a roller (24), the side surface of the bracket (23) is fixedly connected to a transmission channel (25), and the side surface of the sealing frame (10) is provided with a fiber collecting device (11).

2. A carding machine for uniformly carding cotton according to claim 1, characterized in that: A conveying channel (8) is provided between the cleaning box (2) and the sealing frame (10); the cleaning box (2) and the conveying channel (8) are fixedly connected, and the sealing frame (10) and the conveying channel (8) are detachably connected.

3. A carding machine for uniformly carding cotton according to claim 1, characterized in that: A sealing ring (5) is fixedly connected to the upper surface of the dispersion device (4), a rotating column (7) is rotatably connected to the upper surface of the sealing ring (5), and a sealing cover (6) is fixedly connected to the side surface of the rotating column (7).

4. A carding machine for uniformly carding cotton according to claim 1, characterized in that: The stirring device is composed of a motor (16), a support column (17), a transmission rod (19), a guide cone (18) and a stirring blade (20). The lower surface of the motor (16) is movably connected to a baffle, the side surface of the baffle is fixedly connected to a connecting plate, and the transmission rod (19) is fixedly connected to a bearing (21).

5. A carding machine for uniformly carding cotton according to claim 4, characterized in that: The transmission rod 1 (19) is located above the motor 1 (16), the guide cone 1 (18) is located above the motor 1 (16), the transmission rod 1 (19) is rotatably connected to the guide cone 1 (18), and the support column 1 (17) is located on the side surface of the motor 1 (16).

6. A carding machine for uniformly carding cotton according to claim 1, characterized in that: A conveying device is fixedly connected to the side surface of the base (9), and the conveying device is composed of a support block (12), a support plate (13), a conveying belt (14) and a sealing block (15).

7. A carding machine for uniformly carding cotton according to claim 6, characterized in that: The support plate (13) is located on the upper surface of the support block (12), and the sealing block (15) is located on the upper surface of the support plate (13).

8. A carding machine for uniformly carding cotton according to claim 6, characterized in that: The conveyor belt (14) is movably connected to the support plate (13), and the conveyor belt (14) is movably connected to the sealing block (15).

Citation Information

Patent Citations

  • Carding machine capable of uniformly carding cotton

    CN220166344U