Collision energy absorption power generation mechanism and mining shuttle car
By integrating power generation components in the energy-absorbing structure of the mining shuttle truck and using collision energy to drive power generation, the problem of energy waste in the prior art is solved and efficient energy collection and utilization is achieved.
Patent Information
- Application Number
- CN202420742696.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-09
AI Technical Summary
In the prior art, the energy generated by the energy-absorbing structure of the mining shuttle truck during the collision cannot be effectively collected, resulting in energy waste.
A collision energy-absorbing power generator is designed, including a buffer cover, a collision base and an energy-absorbing buffer spring. Combined with the power generator assembly, the combination of the explosion-proof generator, gear parts and racks, the generator is driven by the one-way movement of the buffer cover to achieve energy collection and conversion.
It effectively avoids energy waste, converts energy during the collision into electric energy, and is used for use by the shuttle car's warning device or lighting device, ensuring sufficient electric energy of the shuttle car.
Smart Images

Figure CN222596227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power generation equipment, in particular to a collision energy absorption power generation mechanism and a mining shuttle car. Background Art
[0002] During the operation of the mining shuttle, the potential safety hazards caused by the mutual collision between the shuttles and the collision between the shuttle and the tunnel are important factors affecting the safety of mining. To this end, the prior art is provided with a corresponding energy-absorbing collision structure to reduce the hidden dangers during the use of the shuttle, such as the patent application number CN202210174785.9, entitled A mining shuttle collision energy-absorbing structure. The energy-absorbing structure in this patent includes a collision device base, a pair of guide rails, a pair of extension plates, a number of collision buffer springs, a number of damping energy absorbers, etc. The impact force generated during the collision can be absorbed by the internal springs and damping energy absorbers, which can well protect the shuttle and the buffer device.
[0003] The energy absorption structure of the above patent is mainly to ensure that the shuttle car is safer during the process of stopping or slowing down for collision, but there is no specific structure to collect the energy generated during the collision, resulting in energy waste. Therefore, it is necessary to provide an energy absorption structure that can not only realize the parking or deceleration of the shuttle car, but also a collision energy absorption power generation mechanism that can utilize the energy. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a collision energy absorption power generation mechanism and a mining shuttle car, which solves the problem of energy waste in the energy absorption structure of the shuttle car in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a collision energy absorption power generation mechanism, including a buffer cover that slides against each other, a collision base, and an energy absorption buffer spring arranged between the buffer cover and the collision base, and also including at least one power generation component, the power generation component includes an explosion-proof motor, a gear part installed in cooperation with the input shaft of the explosion-proof motor, and a rack used in cooperation with the gear part, the explosion-proof motor and the collision base are fixed, the rack and the buffer cover are fixed, the rack moves unidirectionally toward or away from the collision base with the buffer cover, and drives the gear part to drive the input shaft to rotate unidirectionally to generate electricity.
[0006] Principle of the utility model:
[0007] The buffer cover, the collision base and the energy-absorbing buffer spring constitute an energy-absorbing structure in the prior art, which can ensure that the shuttle car can achieve low-risk parking or deceleration. During the parking or deceleration of the shuttle car, the buffer cover moves toward the collision base due to external resistance and can then move in the opposite direction under the action of the energy-absorbing buffer spring, so that the buffer cover can reciprocate in the direction toward or away from the collision base. The power generation component utilizes the cooperation of the explosion-proof motor, the gear part and the rack so that the buffer cover can drive the input shaft of the explosion-proof motor to rotate during the unidirectional movement. The input shaft is the rotor shaft of the explosion-proof motor. The rotation of the rotating shaft enables the rotor to rotate in the stator, cutting the magnetic lines of force, thereby generating an induced potential and achieving the purpose of power generation.
[0008] Compared with the prior art, the utility model has the following beneficial effects: the utility model adds a power generation component on the basis of the existing collision energy absorption structure, which can convert and collect the energy in the collision process, avoid energy waste, and at the same time use the collected electric energy for the shuttle car lighting, warning and other uses, ensuring that the shuttle car has sufficient power.
[0009] Furthermore, the gear member includes an external gear, a ratchet and a limiting structure which are coaxially arranged, the external gear is meshed with the rack, the ratchet and the input shaft are coaxially fixed, and the limiting structure limits the input shaft to unidirectional rotation.
[0010] Furthermore, the limiting mechanism includes a plurality of pawls and limiting tooth grooves arranged along the circumference of the ratchet wheel, the plurality of pawls are hinged to the ratchet wheel, and the plurality of pawls rotate simultaneously on the ratchet wheel in a forward direction or a reverse direction, the limiting tooth groove is detachably fixed to the external gear, the limiting tooth groove is sleeved outside the plurality of pawls, and the limiting tooth groove is rotatably connected to the ratchet wheel,
[0011] The rotation of the outer gear drives the limiting tooth groove to rotate, and the rotation of the limiting tooth groove drives a plurality of ratchets to rotate simultaneously along the ratchet wheel so that the ratchet wheel is fixedly connected or rotationally connected to the outer gear.
[0012] Furthermore, a plurality of mounting grooves cooperating with the plurality of pawls are provided on the outer wall of the ratchet wheel, and a torsion spring is provided in each mounting groove, and the torsion spring is fixed between the mounting groove and the corresponding pawl.
[0013] Furthermore, a rotor gear is provided on the input shaft, and the ratchet is sleeved on the input shaft and plugged into and matched with the rotor gear, and the rotation of the ratchet drives the input shaft to rotate.
[0014] Furthermore, it also includes an explosion-proof energy storage capacitor, which is connected to the explosion-proof motor through a wiring harness.
[0015] Furthermore, the buffer cover includes a collision plate and a sliding plate which are perpendicular to each other, and the collision base includes a fixing plate and a limiting plate which are perpendicular to each other.
[0016] Among them, the collision plate and the fixed plate are parallel and spaced apart, the energy absorbing buffer spring is arranged between the fixed plate and the collision plate, the sliding plate and the limit plate are parallel and spaced apart, and relatively protruding limit blocks are respectively provided on the sliding plate and the limit plate. The two limit blocks are arranged at intervals along the moving direction of the collision plate to limit the moving position of the sliding plate.
[0017] Furthermore, the energy absorbing buffer spring is arranged in a sleeve, one end of the sleeve is fixed to the fixed plate, and the other end of the sleeve is provided with a plug-in compression rod, the compression rod and the collision plate are fixed, and the movement of the collision plate drives the compression rod to move and squeeze the energy absorbing buffer spring.
[0018] Furthermore, it also includes a pressure display component, which includes a pressure sensor arranged between the fixing plate and the energy-absorbing buffer spring and a pressure display connected to the pressure sensor by telecommunication.
[0019] The utility model also provides a mining shuttle car, comprising the above-mentioned collision energy absorption power generation mechanism, wherein the collision base and the mining shuttle car body are fixed.
[0020] Compared with the prior art, the utility model has the following beneficial effects: the above-mentioned collision energy absorption power generation mechanism is mainly used on shuttle cars, because shuttle cars collide most frequently when working, and collecting this part of energy can save a lot of energy; at the same time, the shuttle cars work in mining areas for a long time and travel at a slow speed. If the mining speed is to be guaranteed, the shuttle cars must be able to work continuously. The energy generated during the collision can be converted into electrical energy through the power generation device, which can be used for the vehicle's warning device or lighting device, so that the energy of the collision can be collected to ensure that the shuttle car has sufficient electrical energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the collision energy absorption power generation mechanism of the utility model;
[0022] Figure 2 This is an exploded view of the assembly structure of the buffer cover, collision base and energy-absorbing buffer spring of the utility model;
[0023] Figure 3 A bottom view showing the relationship between the buffer cover and four explosion-proof motors of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the explosion-proof motor and gear parts of the utility model;
[0025] Figure 5 It is an exploded view of the structure of the connection between the input shaft and the gear member of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the limited tooth groove and the ratchet wheel in the utility model;
[0027] Figure 7 for Figure 6 A schematic diagram of the structure from another perspective;
[0028] Figure 8 This is a schematic diagram of the structure of the limit tooth groove of the utility model;
[0029] Fig. 9 It is a structural schematic diagram of the ratchet of the utility model.
[0030] In the figure: buffer cover 1, collision plate 11, sliding plate 12, limit block 13, rack 14, vertical plate 15, collision base 2, limit plate 21, fixed plate 22, external gear 3, ratchet 31, pawl 311, extension block 312, roller 313, torsion spring 314, limit tooth groove 32, limit structure 321, circular ring structure 322, slot 33, explosion-proof motor 4, input shaft 41, rotor gear 42, explosion-proof energy storage capacitor 5, fixed seat 6, sleeve 7, slide groove 71, pressure sensor 72, energy absorption buffer spring 73, compression rod 9, limit block 91, pressure display 10. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0032] like Figure 1 As shown, a collision energy absorption power generation mechanism includes a buffer cover 1 and a collision base 2 that slide against each other, an energy absorption buffer spring 73 arranged between the buffer cover 1 and the collision base 2, and at least one power generation component.
[0033] like Figure 1 , 2As shown in Figures 3 and 4, the buffer cover 1, the collision base 2 and the energy absorbing buffer spring 73 constitute an energy absorbing structure in the prior art, and due to the existence of the energy absorbing buffer spring 73, the buffer cover 1 can be reciprocated in the direction toward or away from the collision base 2 when and after being subjected to external force. Theoretically, no matter whether the structure of the buffer cover 1 and the collision base 2 is a rectangular plate, a block structure, a strip structure, a circular plate or other special-shaped structures, as long as the buffer cover 1 can be reciprocated in the direction toward or away from the collision base 2. In this embodiment, in order to make the matching connection between the buffer cover 1, the collision base 2 and the energy absorbing buffer spring 73 more stable, the buffer cover 1 includes a collision plate 11 and a sliding plate 12 that are perpendicular to each other, and the collision base 2 includes a fixed plate 22 and a limit plate 21 that are perpendicular to each other. The collision plate 11 and the fixed plate 22 are arranged in parallel and at intervals, the energy absorbing buffer spring 73 is arranged between the fixed plate 22 and the collision plate 11, the sliding plate 12 and the limit plate 21 are arranged in parallel and at intervals, and the sliding plate 12 and the limit plate 21 are respectively provided with relatively protruding limit blocks 13, and the two limit blocks 13 are arranged at intervals along the moving direction of the collision plate 11 to limit the moving position of the sliding plate 12. Figure 2 , 3 As shown, the buffer cover 1 and the collision base 2 are roughly in the shape of a figure 7. This structure can facilitate the sliding limit of the buffer cover 1 and the collision base 2, prevent the buffer cover 1 from being separated from the collision base 2 under the action of the energy-absorbing buffer spring 73, and limit the freedom of the buffer cover 1 along the collision direction; at the same time, this layout method can make a large enough gap between the fixed plate 22 and the collision plate 11 for installing the energy-absorbing buffer spring 73 and the power generation component. The limit block 13 can limit the maximum collision force of the buffer cover 1 and protect the power generation device from being damaged in excessive collision. At the same time, the limit block 13 can also prevent the power generation device from excessively rebounding after the collision, thereby ensuring the stability of the power generation device.
[0034] In order to enable the energy-absorbing buffer spring 73 to achieve energy absorption and buffering while also positioning the connection between the buffer cover 1 and the collision base 2, in the present embodiment, the energy-absorbing buffer spring 73 is arranged in the sleeve 7, one end of the sleeve 7 is fixed to the fixed plate 22, and the other end of the sleeve 7 is provided with a plug-in compression rod 9, the compression rod 9 is fixed to the collision plate 11, and the movement of the collision plate 11 drives the compression rod 9 to move and squeeze the energy-absorbing buffer spring 73. The energy-absorbing buffer spring 73, the sleeve 7 and the compression rod 9 constitute a spring telescopic rod structure, which can realize the positioning connection between the buffer cover 1 and the collision base 2, and ensure that the collision plate 11 moves back and forth in a horizontal or vertical manner toward or away from the fixed plate 22. In order to further increase the stability between the buffer cover 1 and the collision base 2, such as Figure 2 , 3As shown, in this embodiment, two energy absorbing buffer springs 73 are arranged at intervals, each energy absorbing buffer spring 73 is provided with a sleeve 7 and a compression rod 9 for use with them, and the power generation assembly is arranged between the two energy absorbing buffer springs 73. The two energy absorbing buffer springs 73 are used to increase the stability of the buffer cover 1 and the collision base 2 when in use. At the same time, a limit block 91 protruding outward can be provided on the compression rod 9, and a slide groove 71 that slidably cooperates with the limit block 91 can be provided inside the sleeve 7. The cooperation between the limit block 91 and the slide groove 71 can ensure that the compression rod 9 slides back and forth in the horizontal or vertical direction.
[0035] In order to detect the collision pressure, in this embodiment, Figure 2 As shown, the pressure display assembly is also included, and the pressure display assembly includes a pressure sensor 72 arranged between the fixing plate 22 and the energy absorbing buffer spring 73 and a pressure display 10 which is electrically connected to the pressure sensor 72. The pressure display 10 transmits signals through the pressure display 10 harness to display the pressure value of the compressible energy absorbing buffer spring 73 inside the sleeve 7, and can feed back the collision depth to the driver, so as to ensure that the driver obtains the collision information, so as to facilitate the driver to make judgments, avoid being in an environment with excessive collision external force for a long time, and shorten the service life of the collision energy absorbing mechanism.
[0036] In order to realize the conversion of collision energy, the utility model is provided with a power generation component between the buffer cover 1 and the collision base 2. The number of the power generation components can be determined according to the installation space between the buffer cover 1 and the collision base 2. In the utility model, four power generation components are provided, and the structure of each power generation component is the same. Specifically, Figure 1As shown, the power generation assembly includes an explosion-proof motor 4, a gear member installed in cooperation with the input shaft 41 of the explosion-proof motor 4, and a rack 14 used in cooperation with the gear member. The explosion-proof motor 4 is fixed to the collision base 2, and the rack 14 is fixed to the buffer cover 1. The rack 14 moves unidirectionally toward or away from the collision base 2 with the buffer cover 1, driving the gear member to drive the input shaft 41 to rotate unidirectionally to generate electricity. The explosion-proof motor 4 adopts an explosion-proof explosion-proof motor 4, and the explosion-proof motor 4 is fixed to the fixing plate 22 of the collision base 2 through the fixing seat 6; the explosion-proof motor 4 includes a housing, a stator, a rotor, a brush, etc. The principle of the explosion-proof motor 4 is that the rotor shaft of the explosion-proof motor 4 rotates, so that the rotor can rotate in the stator, and the movement of cutting the magnetic lines of force is performed, thereby generating an induced potential and realizing power generation. The explosion-proof motor 4 is a prior art, and its power generation principle is that the input shaft 41 of the explosion-proof motor 4 rotates, and the purpose of power generation is achieved through the various components of the explosion-proof motor 4. The gear part is equivalent to a gear with a one-way clutch, and the gear can only drive the input shaft 41 of the explosion-proof motor 4 to rotate when it moves forward or backward to achieve the purpose of generating electricity. Correspondingly, the four racks 14 are grouped in pairs, and the two racks 14 in each group are respectively located on both sides of the vertical plate 15 extending from the buffer cover 1, and the four racks 14 are respectively meshed with the four external gears 3, and the movement of the racks 14 drives the external gears 3 to rotate.
[0037] In the prior art, a ratchet pawl assembly of a general structure can realize unidirectional rotation of the shaft. However, the ratchet pawl assembly in the prior art has the problem of loose fit. Therefore, the utility model improves the existing ratchet pawl assembly. Specifically, Figure 4-9As shown, the gear member includes an outer gear 3 and a ratchet 31 and a limiting structure 321 which are coaxially arranged. The outer gear 3 is meshed with the rack 14. The ratchet 31 and the input shaft 41 are coaxially fixed. The limiting structure 321 limits the input shaft 41 to rotate in one direction. The limiting mechanism includes a plurality of ratchet pawls 311 and limiting tooth grooves 32 which are arranged along the circumference of the ratchet 31. The plurality of ratchet pawls 311 are all hinged to the ratchet 31, and the plurality of ratchet pawls 311 rotate simultaneously on the ratchet 31 in a forward direction or a reverse direction. The limiting tooth grooves 32 are detachably fixed to the outer gear 3. The limiting tooth grooves 32 are sleeved outside the plurality of ratchet pawls 311, and the limiting tooth grooves 32 are rotationally connected to the ratchet 31. The rotation of the outer gear 3 drives the limiting tooth grooves 32 to rotate. The rotation of the limiting tooth grooves 32 drives the plurality of ratchet pawls 311 to rotate simultaneously along the ratchet 31 so that the ratchet 31 is fixedly connected or rotationally connected to the outer gear 3. The ratchet 31 and the input shaft 41 are fixed, and the multiple pawls 311 arranged on the ratchet 31 are hingedly arranged with the ratchet 31. The limiting tooth groove 32 is sleeved outside the multiple pawls 311. Due to the structural limitation of the limiting tooth groove 32 and the pawl 311, when the limiting tooth groove 32 rotates counterclockwise, the multiple pawls 311 will rotate along the ratchet 31 and will not block the rotation of the limiting tooth groove 32; when the limiting tooth groove 32 rotates clockwise, due to the structural limitation, the multiple pawls 311 and the limiting tooth groove 32 are locked. At this time, the rotation of the limiting tooth groove 32 drives the ratchet 31 to rotate, the rotation of the ratchet 31 drives the input shaft 41 to rotate, and the rotation of the input shaft 41 drives the explosion-proof motor 4 to generate electricity. Since the limiting tooth groove 32 and the external gear 3 are fixed, the external gear 3 and the limiting tooth groove 32 rotate in the same direction. When setting the matching relationship between the rack 14 and the outer gear 3, it can be set that the rack 14 drives the outer gear 3 to rotate counterclockwise when moving toward the collision base 2; it can also be set that the rack 14 drives the outer gear 3 to rotate counterclockwise when moving away from the collision base 2; thereby realizing that the rack 14 moves unidirectionally toward or away from the collision base 2 with the buffer cover 1, driving the gear member to drive the input shaft 41 to rotate unidirectionally to generate electricity.
[0038] In order to make the pawl 311 and the limiting tooth groove 32 cooperate smoothly, the pawl 311 needs to be reset while rotating along the ratchet wheel 31. Fig. 9 As shown, multiple mounting grooves for matching multiple pawls 311 are provided on the outer wall of the ratchet 31, and a torsion spring 314 is provided in each mounting groove, and the torsion spring 314 is fixed between the mounting groove and the corresponding pawl 311. The existence of the torsion spring 314 can achieve the fixed angle between the pawl 311 and the ratchet 31 in the absence of external force, and after the pawl 311 is subjected to an external force to change the angle between the pawl 311 and the ratchet 31, the pawl 311 can be reset when the external force disappears, thereby preventing the pawl 311 from deviating from the original position.
[0039] To facilitate the matching connection between the ratchet wheel 31 and the limiting tooth groove 32, as shown in FIG. Figure 6-9As shown, the ratchet 31 and the limiting tooth groove 32 are limited and fixed by the extension block 312 on the ratchet 31, which is convenient for the removal of the limiting tooth groove 32 and the replacement of the torsion spring 314; the limiting tooth groove 32 is rotatably connected to the ratchet 31 through the roller 313 (roller 313 bearing) and can realize independent movement.
[0040] The limiting tooth groove 32 is plugged and fixed with the external gear 3. Figure 5 , 6 As shown, the limiting tooth groove 32 includes a circular ring structure 322 and a limiting structure 321 protruding outward from the circular ring structure 322. A slot 33 matching the shape of the limiting tooth groove 32 is provided on the external gear 3. The limiting tooth groove 32 is clamped in the slot 33 to achieve a detachable fixed connection with the external gear 3, ensuring that the rotation of the external gear 3 can drive the limiting tooth groove 32 to rotate. When the external gear 3 and the limiting tooth groove 32 are plugged in, in order to ensure the stability of the connection, the two can be further fixed by gluing, or the two can be plugged in by interference fit, and can also be further fixed by welding. Of course, if the limiting tooth groove 32 and the external gear 3 can meet the connection requirements when plugged in, no further reinforcement treatment is required.
[0041] To facilitate the coaxial fixation of the ratchet 31 and the input shaft 41, as shown in FIG. Figure 5 As shown, a rotor gear 42 is provided on the input shaft 41, and the ratchet 31 is sleeved on the input shaft 41 and plugged with the rotor gear 42, and the rotation of the ratchet 31 drives the input shaft 41 to rotate. The rotor gear 42 is similar to a spline structure, which can realize the simultaneous rotation of the coaxially sleeved ratchet 31 and the input shaft 41.
[0042] In order to store the electric energy generated by the four explosion-proof motors 4, Figure 1 As shown, the utility model also includes an explosion-proof energy storage capacitor 5, which is connected to the explosion-proof motor 4 through a wiring harness. The explosion-proof energy storage capacitor 5 is an explosion-proof energy storage capacitor 5, which is equivalent to an energy storage power supply, and can power the warning lights and lighting lights of the shuttle car. While converting and collecting collision energy, it can also utilize electrical energy.
[0043] The utility model also provides a mining shuttle car, including the above-mentioned collision energy absorption and power generation mechanism, wherein the collision base 2 and the mining shuttle car body are fixed, and this fixing method can be installed with reference to the installation position of the energy absorption structure recorded in the patent application number CN202210174785.9 and the name of the mining shuttle car collision energy absorption structure (the collision base 2 is equivalent to the collision device base, and the buffer cover 1 is equivalent to the rubber bumper).
[0044] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the telecommunication connection is completed in the order of working between the electrical components. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0045] Principle of the utility model:
[0046] The collision energy absorption power generation mechanism is installed on the shuttle car. During the driving of the shuttle car, the buffer cover 1 encounters an obstacle and collides. The buffer cover 1 is forced to move toward the collision base 2, driving the four racks 14 to move. The movement of the racks 14 drives the outer gear 3 to rotate. If the outer gear 3 rotates clockwise at this time, the rotation of the outer gear 3 drives the limit tooth groove 32, the ratchet 31, and the input shaft 41 to rotate at the same time. The input shaft 41 is the rotor shaft of the explosion-proof motor 4. The rotation of the rotating shaft enables the rotor to rotate in the stator and cut the magnetic lines of force, thereby generating an induced potential and realizing the power generation of the explosion-proof motor 4; when the buffer cover 1 moves in the reverse direction under the action of the energy absorption buffer spring 73, it drives the rack 14 to move away from the collision base 2, and drives the outer gear 3 to rotate counterclockwise, then the input shaft 41 does not rotate, and the explosion-proof motor 4 does not generate electricity. On the contrary, when the rack 14 moves close to the collision base 2, it drives the outer gear 3 to rotate counterclockwise, then the input shaft 41 does not rotate, and the anti-explosion motor 4 does not generate electricity. When the rack 14 moves away from the collision base 2, the outer gear 3 moves clockwise, then the input shaft 41 rotates, and the anti-explosion motor 4 generates electricity, so that the rack 14 moves unidirectionally toward or away from the collision base 2 with the buffer cover 1, driving the gear member to drive the input shaft 41 to rotate unidirectionally to generate electricity.
[0047] The utility model adds a power generation component on the basis of the existing collision energy absorption structure, which can convert and collect the energy in the collision process, avoid energy waste, and at the same time use the collected electric energy for the shuttle car lighting, warning and other uses, thereby ensuring that the shuttle car has sufficient electric energy.
[0048] The mining shuttle car collision power generation structure manufactured using the technical solution of the utility model can be widely used to absorb energy through continuous collisions. The generated energy can be used in the vehicle's warning device or stored in an explosion-proof supercapacitor, thereby reducing energy waste and saving electric energy.
[0049] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0051] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A collision energy absorption power generation mechanism, comprising a buffer cover (1) and a collision base (2) that slide against each other, and an energy absorption buffer spring (73) arranged between the buffer cover (1) and the collision base (2), characterized in that: The invention also comprises at least one power generation component, wherein the power generation component comprises an explosion-proof motor (4), a gear component mounted in cooperation with an input shaft (41) of the explosion-proof motor (4), and a rack (14) used in cooperation with the gear component. The explosion-proof motor (4) is fixed to a collision base (2), and the rack (14) is fixed to a buffer cover (1). The rack (14) moves unidirectionally with the buffer cover (1) toward or away from the collision base (2), thereby driving the gear component to drive the input shaft (41) to rotate unidirectionally to generate electricity.
2. The collision energy absorption power generation mechanism according to claim 1, characterized in that: The gear member comprises an external gear (3), a ratchet (31) and a limiting structure (321) which are coaxially arranged; the external gear (3) and the rack (14) are meshed; the ratchet (31) and the input shaft (41) are coaxially fixed; and the limiting structure (321) limits the input shaft (41) to unidirectional rotation.
3. The collision energy absorption power generation mechanism according to claim 2, characterized in that: The limiting mechanism comprises a plurality of ratchet pawls (311) and a limiting tooth groove (32) arranged along the circumference of the ratchet wheel (31); the plurality of ratchet pawls (311) are hinged to the ratchet wheel (31), and the plurality of ratchet pawls (311) rotate simultaneously on the ratchet wheel (31) in a forward direction or a reverse direction; the limiting tooth groove (32) is detachably fixed to the external gear (3); the limiting tooth groove (32) is sleeved outside the plurality of ratchet pawls (311), and the limiting tooth groove (32) is rotatably connected to the ratchet wheel (31); The rotation of the outer gear (3) drives the limiting tooth groove (32) to rotate, and the rotation of the limiting tooth groove (32) drives the plurality of ratchet pawls (311) to rotate simultaneously along the ratchet wheel (31), so that the ratchet wheel (31) and the outer gear (3) are fixedly connected or rotationally connected.
4. The collision energy absorption power generation mechanism according to claim 3, characterized in that: A plurality of mounting grooves cooperating with the plurality of ratchet pawls (311) are provided on the outer wall of the ratchet wheel (31), a torsion spring (314) is provided in each mounting groove, and the torsion spring (314) is fixed between the mounting groove and the corresponding ratchet pawl (311).
5. The collision energy absorption power generation mechanism according to claim 4, characterized in that: The input shaft (41) is provided with a rotor gear (42), the ratchet (31) is sleeved on the input shaft (41) and plugged into and matched with the rotor gear (42), and the rotation of the ratchet (31) drives the input shaft (41) to rotate.
6. A collision energy absorption power generation mechanism according to any one of claims 1 to 5, characterized in that: It also includes an explosion-proof energy storage capacitor (5), and the explosion-proof energy storage capacitor (5) is connected to the explosion-proof motor (4) via a wiring harness.
7. A collision energy absorption power generation mechanism according to any one of claims 1 to 5, characterized in that: The buffer cover (1) comprises a collision plate (11) and a sliding plate (12) which are perpendicular to each other, and the collision base (2) comprises a fixing plate (22) and a limiting plate (21) which are perpendicular to each other. The collision plate (11) and the fixed plate (22) are arranged in parallel and at intervals, the energy absorbing buffer spring (73) is arranged between the fixed plate (22) and the collision plate (11), the sliding plate (12) and the limit plate (21) are arranged in parallel and at intervals, and the sliding plate (12) and the limit plate (21) are respectively provided with relatively protruding limit blocks (13), and the two limit blocks (13) are arranged at intervals along the moving direction of the collision plate (11) to limit the moving position of the sliding plate (12).
8. The collision energy absorption power generation mechanism according to claim 7, characterized in that: The energy absorbing buffer spring (73) is arranged in the sleeve (7), one end of the sleeve (7) is fixed to the fixing plate (22), and the other end of the sleeve (7) is provided with a plug-fitting compression rod (9), the compression rod (9) and the collision plate (11) are fixed, and the movement of the collision plate (11) drives the compression rod (9) to move and squeeze the energy absorbing buffer spring (73).
9. The collision energy absorption power generation mechanism according to claim 8, characterized in that: It also includes a pressure display assembly, which includes a pressure sensor (72) arranged between a fixing plate (22) and an energy absorbing buffer spring (73) and a pressure display (10) which is electrically connected to the pressure sensor (72).
10. A mining shuttle car, characterized in that: It comprises the collision energy absorption power generation mechanism as described in any one of claims 1 to 9, wherein the collision base (2) and the mining shuttle car body are fixed.
Citation Information
Patent Citations
Collision energy absorption structure of mining shuttle car
CN114291129B