Efficient double-layer condenser

By designing a high-efficiency double-layer condenser, combining the condensation plate and increasing the condenser gap and oblique baffle, the problems of traditional condensers with large volume and low heat exchange efficiency are solved, and space saving and efficient heat exchange are achieved.

CN222598556UActive Publication Date: 2025-03-11NANJING BAILING AUTOMOTIVE ELECTRICAL MACHINERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420398397.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-03-11
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

Traditional single-row condensers have large volumes, occupy a lot of space, have low heat exchange efficiency, and require more cooling medium and energy, which increases operating costs.

Method used

A high-efficiency double-layer condenser is designed to reduce the equipment volume and space occupied by combining two condensing plates, and a gap and oblique baffle are provided between the condenser tubes to improve heat exchange efficiency and heat dissipation effect.

Benefits of technology

It achieves the reduction of equipment volume and space consumption, improves heat exchange efficiency and heat dissipation effect, reduces energy consumption and operating costs, and simplifies system structure and maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222598556U_ABST
    Figure CN222598556U_ABST
Patent Text Reader

Abstract

The utility model relates to the related technical field of condensers, and discloses an efficient double-layer condenser which is characterized in that second side edge blocks are symmetrically arranged on the two sides of a first condensation plate, a back plate is fixedly installed between the second side edge blocks, and a plurality of inclined baffles are arranged on the front surface of the back plate in an array mode; the second condensation plate is arranged on the front side of the first condensation plate, first side edge blocks are symmetrically arranged at the two ends of the second condensation plate, a plurality of condensation pipes are arranged between the first side edge blocks in an array mode, and bottom edge plates are fixedly connected to the lower end faces of the first side edge blocks and the lower end faces of the second side edge blocks. The advantage of combining the second condensing plate and the first condensing plate is that combining the two condensers can reduce the volume and occupied space of the equipment. The method is particularly important for application scenes with limited space, such as industrial equipment, ships and automobiles, and by combining the condensers, the number of pipelines and connecting pieces can be reduced, and the structure of the system can be simplified.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field related to condensers, and more specifically, particularly relates to a high-efficiency double-layer condenser. Background Art

[0002] The traditional single-row condenser is a common heat exchange equipment, which is widely used in various industrial and commercial fields. It is mainly used to transfer the heat energy in the gas or steam to the surrounding environment to achieve the purpose of cooling or condensation. However, since the traditional single-row condenser requires longer pipes for heat exchange, it is larger in size and occupies more space than other types of condensers. This may cause inconvenience or limit its application scope in some places with limited space, and the single-row condenser may require more cooling medium and energy input during actual operation, which increases the operating cost. In addition, the single-row condenser has a lower heat exchange efficiency than other types of condensers. This is because it has only one cooling water flow passing through the condenser pipe, and the energy of the cooling medium cannot be fully utilized, resulting in problems such as poor heat exchange effect.

[0003] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-efficiency double-layer condenser is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] The utility model provides a high-efficiency double-layer condenser, which is used to overcome the above-mentioned defects in the prior art.

[0005] The purpose and effect of the high-efficiency double-layer condenser of the utility model are achieved by the following specific technical means:

[0006] A high-efficiency double-layer condenser comprises: a first condensation plate and a second condensation plate, second side blocks are symmetrically provided on both sides of the first condensation plate, a back plate is fixedly installed between the second side blocks, a plurality of oblique baffles are arrayed on the front surface of the back plate, the second condensation plate is provided on the front side of the first condensation plate, first side blocks are symmetrically provided at both ends of the second condensation plate, a plurality of condensation tubes are arrayed between the first side blocks, a bottom plate is fixedly connected to the lower end surfaces of the first side block and the second side block, a fixed back plate is fixedly connected to the left end surface of the bottom plate, and an oblique side plate is fixedly connected to the inner side surface of the fixed back plate.

[0007] According to a further technical solution, a condensation joint is provided on the rear side array of the first side blocks provided on both sides of the second condensation plate.

[0008] According to a further technical solution, a condensation interface is provided on the front side array of the second side blocks provided on both sides of the first condensation plate.

[0009] According to a further technical solution, the condensation joint can be connected to the condensation interface by socket connection.

[0010] According to a further technical solution, a ventilation net is provided between the oblique baffles of the array, and the ventilation net is made of a filter mesh material.

[0011] According to a further technical solution, gaps are provided between the condensation tubes in the array, and the gaps allow wind to enter the mesh surface of the first condensation plate for heat dissipation.

[0012] According to a further technical solution, an outer casing is symmetrically installed on the outer side of the first condensation plate and the second condensation plate, and a socket joint is fixedly connected to the outer surface of the outer casing, and the socket joint can be connected to the inside of the condensation pipe and the inclined baffle.

[0013] According to a further technical solution, flow pores are provided at the bottom of the second condensation plate and the first condensation plate, and the flow pores facilitate internal air circulation and accelerate heat dissipation.

[0014] According to a further technical solution, the outer side surfaces of the first side blocks which are symmetrically arranged are provided with guide ports, and the guide ports can be connected to the socket joint.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The benefit of merging the second condenser plate and the first condenser plate is that merging the two condensers can reduce the size and space occupied by the equipment. This is especially important for applications with limited space, such as industrial equipment, ships, and automobiles. In addition, by merging the condensers, the number of pipes and connectors can be reduced, the structure of the system can be simplified, and the complexity of maintenance and troubleshooting can be reduced. By merging the condensers, the number of pipes and connectors can be reduced, the structure of the system can be simplified, and the complexity of maintenance and troubleshooting can be reduced. In addition, the heat exchange efficiency can be improved, and the system can use energy more efficiently and reduce energy waste, thereby reducing energy consumption and operating costs.

[0017] The gaps between the array condenser tubes can increase the surface area for heat transfer, making it easier for heat to transfer from the condenser heat pipes to the surrounding air. This can improve the heat dissipation effect of the condenser, making it more effective in reducing the temperature, and the gaps can prevent water or other media from condensing between the condenser heat pipes to form ice, thereby preventing blockage or damage to the equipment. Ice and blockage may reduce the cooling effect and even cause equipment failure. Setting gaps can reduce this risk and reduce contact and friction between the condenser heat pipes, thereby reducing vibration and noise. This is very important for occasions that require a low noise environment or need to reduce equipment vibration.

[0018] The oblique baffle opening design provided on the surface of the first condensation plate is aligned with the condensing tube. When the cooling medium is condensed in the first condenser, the presence of the baffle can change the flow dynamics of the fluid. By providing an oblique baffle, the resistance to the flow of the cooling medium can be reduced, so that the fluid can flow more evenly in the condenser, and vortices or unstable flow can be prevented. In addition, by aligning the condensing tube with the baffle opening, the heat transfer area of ​​the condenser can be effectively increased, thereby improving the heat transfer efficiency. This means that more heat can be cooled and transferred in the same time, making the condensation process more efficient, and it can also prevent dirt or sediment inside the condenser from adhering to the surface of the condensing tube during the condensation process, thereby reducing the heat transfer efficiency. The presence of the baffle can guide the dirt to the bottom of the condenser, which is convenient for cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view structural schematic diagram of the utility model.

[0020] Figure 2 It is a side sectional structural schematic diagram of the utility model.

[0021] Figure 3 It is a structural schematic diagram of the second condensation plate 12 in the utility model.

[0022] Figure 4 It is a structural schematic diagram of the second condensation plate 12 in the utility model.

[0023] Figure 5 It is a structural schematic diagram of the first condensation plate 11 in the utility model.

[0024] Figure 6 It is a structural schematic diagram of the second condensation plate 12 in the utility model. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0026] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0028] As attached Figure 1 To Attachment Figure 6 As shown:

[0029] The utility model provides a high-efficiency double-layer condenser.

[0030] See attached Figure 1 To Attachment Figure 6 , comprising: a first condensation plate 11 and a second condensation plate 12, second side blocks 24 are symmetrically provided on both sides of the first condensation plate 11, a back plate 23 is fixedly installed between the second side blocks 24, a plurality of oblique baffles 25 are arrayed on the front surface of the back plate 23, the second condensation plate 12 is provided on the front side of the first condensation plate 11, first side blocks 19 are symmetrically provided at both ends of the second condensation plate 12, a plurality of condensation tubes 20 are arrayed between the first side blocks 19, a bottom plate 16 is fixedly connected to the lower end surfaces of the first side blocks 19 and the second side blocks 24, a fixed back plate 14 is fixedly connected to the left end surface of the bottom plate 16, and an oblique side plate 15 is fixedly connected to the inner side surface of the fixed back plate 14.

[0031] Preferably, see Attachment Figure 4 The first side blocks 19 provided on both sides of the second condensation plate 12 are provided with condensation joints 21 in a rear side array.

[0032] Preferably, see Attachment Figure 5 The front side arrays of the second side blocks 24 provided on both sides of the first condensation plate 11 are provided with condensation interfaces 28 .

[0033] Preferably, see Attachment Figure 4 And attached Figure 5 The condensation joint 21 can be connected to the condensation interface 28 by socket connection.

[0034] Preferably, see Attachment Figure 5 A ventilation net 26 is provided between the oblique baffles 25 of the array, and the ventilation net 26 is made of a filter mesh material.

[0035] Preferably, see Attachment Figure 4There are gaps 22 between the condensation tubes 20 in the array, and the gaps 22 allow wind to enter the mesh surface of the first condensation plate 11 for heat dissipation.

[0036] Preferably, see Attachment Figure 1 An outer frame 27 is symmetrically installed on the outside of the first condensation plate 11 and the second condensation plate 12. A socket interface 13 is fixedly connected to the outer surface of the outer frame 27. The socket interface 13 can be connected to the inside of the condensation pipe 20 and the inclined baffle 25.

[0037] Preferably, see Attachment Figure 3 The second condensation plate 12 and the first condensation plate 11 are provided with flow holes 18 at the bottom, and the flow holes 18 are helpful for internal air circulation and accelerated heat dissipation.

[0038] Preferably, see Attachment Figure 4 The outer sides of the first side blocks 19 symmetrically arranged are each provided with a guide port 17 , and the guide port 17 can be connected to the socket interface 13 .

[0039] Specific usage of this utility model:

[0040] When using the utility model, firstly, the socket joint 13 provided on the outer side surface of the outer frame 27 of the utility model is socket-connected with the external condenser. After the socket joint 13 is connected with the external condenser, the external condensation delivery equipment is started to deliver the cooling liquid. After the cooling liquid enters from the left socket joint 13, the liquid then enters the condenser 20 from the guide ports 17 provided on both sides of the second condenser plate 12, and then circulates and dissipates heat in the condenser 20. Finally, the heat dissipation is completed and enters the back plate 23 from the condensation joint 21 provided on the front side of the first side block 19. After the condensation joint 21 is connected to the condensation joint 28 provided on the first condenser plate 11, the cooling liquid enters the inclined baffle 25 from the condensation joint 28. Then, after the circulation is formed inside the inclined baffle 25, the cooling liquid enters the second condenser plate 12 again and enters the socket joint 28 provided on the right side. The plug interface 13 is discharged to form an internal circulation. If the utility model is used in the automotive field, when the car is moving, the front heat sink of the car will dissipate heat with the air. When the external air contacts the condenser 20 for the first time and dissipates heat to the condenser 20, the wind will then pass through the gap 22 into the flow pores 18. The oblique baffle 25 arranged on the inner side of the first condensation plate 11 will blow the external air downward. When the air blows downward, the opening of the oblique baffle 25 is cross-displaced with the condenser 20, and the opening is just opposite to the surface of the condenser 20 for the second heat dissipation. Finally, when the air encounters the oblique baffle 25, the air will also take away the heat from the surface of the oblique baffle 25, and the air blown into the flow pores 18 will eventually be discharged through the ventilation net 26 provided on the bottom surface of the first condensation plate 11 for the next heat dissipation.

[0041] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A high-efficiency double-layer condenser, comprising a first condensation plate and a second condensation plate, characterized in that: Second side blocks are symmetrically provided on both sides of the first condensation plate, a back plate is fixedly installed between the second side blocks, a plurality of oblique baffles are arrayed on the front surface of the back plate, the second condensation plate is provided on the front side of the first condensation plate, first side blocks are symmetrically provided at both ends of the second condensation plate, a plurality of condensation tubes are arrayed between the first side blocks, a bottom plate is fixedly connected to the lower end surfaces of the first side block and the second side block, a fixed back plate is fixedly connected to the left end surface of the bottom plate, and an oblique side plate is fixedly connected to the inner side surface of the fixed back plate.

2. A high-efficiency double-layer condenser according to claim 1, characterized in that: Condensation joints are arranged on the rear side arrays of the first side blocks arranged on both sides of the second condensation plate.

3. A high-efficiency double-layer condenser according to claim 2, characterized in that: The front side arrays of the second side blocks arranged on both sides of the first condensation plate are provided with condensation interfaces.

4. A high-efficiency double-layer condenser according to claim 3, characterized in that: The condensation joint can be connected to the condensation interface by socket connection.

5. The high-efficiency double-layer condenser according to claim 1, characterized in that: A ventilation net is arranged between the oblique baffles of the array, and the ventilation net is made of a filter mesh surface material.

6. The high-efficiency double-layer condenser according to claim 3, characterized in that: Gaps are provided between the condensation tubes in the array, and the gaps allow wind to enter the mesh surface of the first condensation plate for heat dissipation.

7. A high-efficiency double-layer condenser according to claim 6, characterized in that: An outer casing is symmetrically installed on the outer side of the first condensation plate and the second condensation plate. A socket interface is fixedly connected to the outer surface of the outer casing. The socket interface can be connected to the condensation pipe and the inside of the inclined baffle.

8. A high-efficiency double-layer condenser according to claim 7, characterized in that: The second condensation plate and the first condensation plate are provided with flow holes at the bottom, and the flow holes are helpful for internal air circulation and accelerate heat dissipation.

9. The high-efficiency double-layer condenser according to claim 7, characterized in that: The outer side surfaces of the first side blocks which are symmetrically arranged are each provided with a guide port, and the guide port can be connected with the socket interface.