Cake pressing machine for tea leaves

By setting up a cylinder and a support plate in the tea cake press, automatic removal and transmission are achieved, and the problem of low efficiency of manual removal of tea cakes in the prior art is solved, which improves production efficiency and reduces the risk of tea cake deformation.

CN222603650UActive Publication Date: 2025-03-14ANCIENT YULIN TEA IND (FUJIAN) CO LTD
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Patent Information

Application Number
CN202421380122.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing tea cake press needs to manually remove the tea cake after the cake is pressed, resulting in increased rework and inefficient efficiency.

Method used

A tea cake press is designed, and a first cylinder is provided above the cake press table to press downwards, and a support plate and a third cylinder are provided below the cake press table. The second cylinder is used to push the formed tea cake to the conveyor belt, so that automatic removal and transmission are realized.

Benefits of technology

It reduces the need to manually remove tea cakes, improves production efficiency, and reduces the risk of tea cakes deforming again.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222603650U_ABST
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Abstract

The utility model provides a tea cake pressing machine which comprises a cake pressing table, a first air cylinder is arranged above the cake pressing table, the first air cylinder drives a lower pressing block in linkage with the first air cylinder to press a tea cake into a cake pressing groove of the cake pressing table, a third air cylinder is arranged below the cake pressing table, and a supporting plate is arranged at the movable end of the third air cylinder. The supporting plate is movably jacked at the bottom of the cake pressing groove, a second air cylinder is arranged on one side below the cake pressing table and matched with the third air cylinder, and a conveying belt is arranged on the other side below the cake pressing table. The first air cylinder is arranged above the cake pressing table for downward cake pressing, the supporting plate for supporting the cake pressing groove is arranged below the cake pressing table, the supporting plate is in linkage with the third air cylinder, the supporting plate is used for bearing pressed tea cakes, the second air cylinder on one side is used for pushing the tea cakes, and the tea cakes are conveyed through the conveying belt. The pressed tea cake does not need to be manually taken out again, upward stress is reduced, the shape of the tea cake can be maintained, and meanwhile the production efficiency is improved through cooperation of the multiple air cylinders.
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Description

Technical Field

[0001] The utility model relates to the field of white tea processing equipment, in particular to a tea cake pressing machine. Background Art

[0002] Tea cake is a storage form of tea leaves, which is formed by pressing tea leaves into cakes in a cylinder using a pressing plate. In the process of making white tea cakes, the white tea leaves are constantly squeezed, kneaded, and rubbed under the action of force. Some cells in the white tea leaves will break down and decompose, and the cell fluid containing tea polysaccharides and pectin will flow out, forming a natural adhesive, which can make the taste of the white tea cake more mellow. In addition, after being pressed into cakes, the white tea becomes exquisite and compact, with a dense texture. During storage and transportation, it saves more space, reduces transportation losses caused by leaf breakage, and reduces energy consumption; the more commendable benefit is that the tea cakes have a mellower taste after being stored for a long time. For this reason, more and more people choose to buy white tea cakes instead of loose white tea leaves.

[0003] In the prior art tea cake pressing machine, after the cake pressing is completed, the pressed white tea cake needs to be taken out manually. Since the cake pressing process is downward force, and in order to take out the pressed tea cake, the tea cake needs to be pulled upward, so there is a situation where taking out the cake after the cake pressing is completed will lead to rework. In order to solve the above problem, the utility model provides a tea cake pressing machine that is convenient for downward taking out and convenient for conveying. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a tea cake pressing machine.

[0005] The utility model provides a tea cake pressing machine, comprising:

[0006] A cake pressing table, wherein a first cylinder is provided above the cake pressing table, and the first cylinder drives the downward pressing block linked thereto to press the white tea cake into the cake pressing groove of the cake pressing table; a third cylinder is provided below the cake pressing table, and a supporting plate is provided at the movable end of the third cylinder, and the supporting plate is movably lifted to the bottom of the cake pressing groove; a second cylinder is provided on one side below the cake pressing table, and the second cylinder is compatible with the third cylinder and can push the shaped white tea cake pressed on the third cylinder to the conveyor belt on the other side.

[0007] Furthermore, a mounting seat is provided on the lower side of the cake pressing platform, and the second cylinder is installed in the mounting seat. The second cylinder is horizontally arranged, and the second piston rod of the second cylinder moves horizontally toward the middle part, and a top contact piece is provided on the end side part, and the top contact piece is made of food-grade natural rubber. The top contact piece is driven by the second cylinder to effectively push the formed white tea cake to the other side until it falls onto the conveyor belt.

[0008] Furthermore, a cake pressing groove connected up and down is provided in the center of the cake pressing platform, and an inverted L-shaped bracket is provided at the rear end of the cake pressing groove. The first cylinder is installed on the bracket, and the L-shaped bracket can facilitate the installation of the first cylinder on the top beam.

[0009] Furthermore, the movable end of the first cylinder is connected to a movable plate, and a plurality of pressing blocks are provided at the bottom of the movable plate. The provision of a plurality of pressing blocks can improve the efficiency of one-time cake pressing.

[0010] Furthermore, the lower pressing blocks are provided in at least two rows, each row is provided with at least four, and the number of the cake pressing grooves corresponds to the number of the lower pressing blocks.

[0011] Furthermore, the third piston rod of the third cylinder is arranged upward, the support plate is fixedly installed on the top of the third piston rod, and the support plate has a guide plate extending toward one end of the conveyor belt to reduce the height difference between the support plate and the conveyor belt, thereby reducing damage to the formed white tea cakes.

[0012] Furthermore, the angle between the downward part of the guide plate and the downward part of the support plate is in the range of 120°-170°, and a safety distance is provided between the lowest point of the guide plate and the end face of the conveyor belt when the guide plate is in the lowest position. By setting the angle between the support plate and the guide plate, the tea cake can effectively fall slowly and smoothly during the pushing process.

[0013] Furthermore, the first cylinder, the second cylinder and the third cylinder are all stroke-adjustable cylinders.

[0014] Furthermore, all components that come into contact with white tea are made of food-grade materials to reduce tea contamination during processing.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model arranges a first cylinder above the cake pressing platform to press the cake downwards, and at the same time arranges a support plate for supporting the cake pressing groove below the cake pressing platform, and the support plate is linked with the third cylinder, so that the pressed white tea cake is supported by the support plate, and then the tea cake is pushed by the second cylinder on one side, and then transmitted by a conveyor belt, so there is no need to manually take out the pressed tea cake again, reducing the upward force and maintaining the shape of the tea cake. At the same time, the cooperation of multiple cylinders is used to realize the process of pressing, unloading, pushing and transporting the white tea cake, thereby improving production efficiency and reducing the risk of deformation of the formed tea cake again. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2It is a structural schematic diagram of the blanking of the formed white tea cake in the utility model;

[0018] Figure 3 for Figure 1 Side view of.

[0019] In the above drawings:

[0020] A cake pressing platform (1), a cake pressing groove (11), a mounting seat (13), and a bracket (14);

[0021] A first cylinder (2), a moving plate (21), and a lower pressing block (22);

[0022] A second cylinder (3), a second piston rod (31), and a top contact piece (32);

[0023] A third cylinder (4), a third piston rod (41), a support plate (42), and a guide plate (43);

[0024] Conveyor belt (5). DETAILED DESCRIPTION

[0025] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] Specifically, Figure 1-Figure 3 As shown, the embodiment of the utility model provides a tea cake pressing machine, comprising:

[0027] A cake pressing platform 1, wherein a first cylinder 2 is disposed above the cake pressing platform 1, wherein the first cylinder 2 drives a lower pressing block 22 linked thereto to press the white tea cake into the cake pressing groove 11 of the cake pressing platform 1, wherein a third cylinder 4 is disposed below the cake pressing platform 1, wherein a movable disk 21 is disposed between the lower pressing block 22 and the first cylinder 2, wherein the lower pressing block 22 is disposed below the movable disk 21, thereby driving the movement of the lower pressing block 22, and in order to effectively improve the efficiency of cake pressing, the lower pressing block 22 is disposed in at least two rows, and each row is provided with at least four, and at the same time, the cake pressing groove 11 corresponds to the number of the lower pressing blocks 22;

[0028] The movable end of the third cylinder 4 is provided with a support plate 42, and the support plate 42 is movably lifted at the bottom of the cake pressing groove 11. A second cylinder 3 is provided on one side below the cake pressing platform 1. The second cylinder 3 is matched and applicable to the third cylinder 4, and can push the shaped white tea cakes pressed on the third cylinder 4 to the conveyor belt 5 on the other side.

[0029] See Figure 1 and 2In order to facilitate the installation of the second cylinder 3, a mounting seat 13 is provided on one side below the cake pressing platform 1, and the second cylinder 3 is installed in the mounting seat 13. The second cylinder 3 is arranged horizontally, and the second piston rod 32 of the second cylinder 3 moves horizontally toward the middle, and a top contact piece 32 is provided on the end side. The top contact piece 32 is made of food-grade natural rubber, and the food-grade natural rubber can avoid affecting the edible white tea. The center of the cake pressing platform 1 is provided with a cake pressing groove 11 connected with each other up and down, and the rear end of the cake pressing groove 11 is provided with an inverted L-shaped bracket 14, and the first cylinder 1 is installed on the bracket 14;

[0030] See Figure 1-3 The third piston rod 41 of the third cylinder 4 is arranged upward, and the support plate 42 is fixedly installed on the top of the third piston rod 41. The support plate 42 is provided with a guide plate 43 extending toward one end of the conveyor belt 5. In order to facilitate the guide plate 42 to smoothly and effectively guide the white tea cakes onto the conveyor belt 5, the angle between the downward part of the guide plate 43 and the downward part of the support plate 42 is in the range of 120°-170°; at the same time, it should be noted that when the guide plate 43 is in the lowest position, a safety distance is provided between the lowest point and the end face of the conveyor belt 5 to reduce the impact on the operation of the conveyor belt 5 during the lifting and lowering process of the guide plate 43.

[0031] The working principle of the utility model is as follows: the tea cake to be processed is first placed in the corresponding cake pressing groove manually, at which time the third cylinder is in the starting state, that is, Figure 1 In the state, the support plate on the third cylinder is lifted and arranged at the bottom of the cake pressing platform, fits with the bottom of the cake pressing groove and supports the tea cake, and then the first cylinder is started, the first cylinder is used to drive the moving plate, and the pressing block arranged on the moving plate is used to press the white tea cake in the cake pressing groove, and after pressing for a period of time, the first cylinder is pressed down and the third cylinder is closed at the same time, so that the first cylinder and the third cylinder drive the formed tea cake to be pressed downward until it completely exits the cake pressing groove, and then the white tea cake on the support plate is pushed by the second cylinder, and then the white tea cake is sent to the conveyor belt for backward transportation. The device can reduce manual lifting operations and reduce the deformation of the white tea cake.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A tea cake pressing machine, characterized in that: include: A cake pressing table, wherein a first cylinder is provided above the cake pressing table, and the first cylinder drives the downward pressing block linked thereto to press the white tea cake into the cake pressing groove of the cake pressing table; a third cylinder is provided below the cake pressing table, and a supporting plate is provided at the movable end of the third cylinder, and the supporting plate is movably lifted to the bottom of the cake pressing groove; a second cylinder is provided on one side below the cake pressing table, and the second cylinder is compatible with the third cylinder and can push the shaped white tea cake pressed on the third cylinder to the conveyor belt on the other side.

2. A tea cake pressing machine according to claim 1, characterized in that: in: A mounting seat is provided at one side below the cake pressing platform, and the second cylinder is installed in the mounting seat. The second cylinder is horizontally arranged, and the second piston rod of the second cylinder moves horizontally toward the middle, and a top contact piece is provided at the end side, and the top contact piece is made of food-grade natural rubber.

3. A tea cake pressing machine according to claim 1, characterized in that: in: A cake pressing groove which is connected up and down is provided in the center of the cake pressing platform, and an inverted L-shaped bracket is provided at the rear end of the cake pressing groove, and the first cylinder is installed on the bracket.

4. A tea cake pressing machine according to claim 1, characterized in that: in: The movable end of the first cylinder is connected with a moving plate, and a plurality of pressing blocks are arranged at the bottom of the moving plate.

5. A tea cake pressing machine according to claim 4, characterized in that: in: The lower pressing blocks are arranged in at least two rows, and each row is provided with at least four blocks. The number of the cake pressing grooves corresponds to the number of the lower pressing blocks.

6. A tea cake pressing machine according to any one of claims 1 to 5, characterized in that: in: The third piston rod of the third cylinder is arranged upward, the support plate is fixedly mounted on the top of the third piston rod, and a guide plate is extended from the support plate toward one end of the conveyor belt.

7. A tea cake pressing machine according to claim 6, characterized in that: in: The angle between the downward portion of the guide plate and the downward portion of the support plate is in the range of 120°-170°. When the guide plate is in the lowest position, a safety distance is provided between the lowest point and the end surface of the conveyor belt.