Automatic core removing device for cabbages
By designing a cabbage automatic core removal device and using grating scales and hydraulic cylinders to achieve automated core removal processing, the problem that existing equipment cannot adjust the core removal depth according to the cabbage size is solved, which improves production efficiency and automation, and reduces material waste.
Patent Information
- Application Number
- CN202421441995.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing cabbage decore equipment cannot adjust the core removal depth according to the cabbage size, resulting in incomplete core removal or waste of materials. At the same time, the degree of automation is low and the production efficiency is low.
A cabbage automatic core removal device is designed, including a positioning assembly, a cutting assembly and a core removal assembly. The vertical movement distance of the cutter head is controlled by a grating ruler, the core removal depth is adjusted according to the cabbage size, and automated processing is achieved through the rotary conveyor belt and hydraulic cylinder.
It realizes automatic adjustment of core removal depth according to the size of the cabbage, ensuring complete core removal while saving raw materials, improving production efficiency and automation, and reducing labor costs.
Smart Images

Figure CN222609854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cabbage processing equipment, in particular to an automatic cabbage core removing device. Background Art
[0002] Cabbage is a common vegetable in life and is nearly spherical in shape. Before deep processing of the cabbage, the hard core in the center of the cabbage needs to be removed first. The existing method of removing the core of the cabbage is generally to manually dig out the core of the cabbage. Since the core of the cabbage is relatively hard, it takes a lot of force to dig out the core with a knife. The spherical cabbage is very easy to slip off, which is very dangerous, and the work efficiency is low, and a lot of labor costs are required.
[0003] Chinese patent CN202220619069.2 discloses "A cabbage core removing machine", publication number CN219644995U, the utility model provides a cabbage core removing machine, which relates to the cabbage core removing equipment technology field, including a workbench, a rotating mechanism and a switch mechanism are installed on the workbench, the workbench is evenly arranged with a placement station, a core removing station and a blanking station, and a blanking port is opened at the core removing station and the blanking station of the workbench; the transfer mechanism includes a dividing plate and three clamping mechanisms, the dividing plate is coaxially installed on the workbench, and the clamping mechanism is evenly installed on the dividing plate; the switch mechanism is used to control the clamping and opening of the clamping mechanism at the placement station and the core removing station; a core removing mechanism that can be vertically extended and retracted is arranged below the core removing station, and a conveyor belt is arranged below the blanking station. The utility model can realize streamlined core removing work, and the core removing work does not require manual participation, thereby improving production efficiency. However, the utility model cannot adjust the coring depth according to the size of the cabbage, resulting in incomplete coring of large-sized cabbages, and the removal of part of the edible part of small-sized cabbages, resulting in incomplete coring or waste of materials. The device can only process one cabbage at a time, the work efficiency is relatively low, and there is no subsequent processing mechanism after the coring is completed, and the degree of automation is low. Utility Model Content
[0004] In order to solve the problems of the above-mentioned prior art, the utility model provides an automatic cabbage coring device, which can automatically adjust the coring depth according to the size of the cabbage, thereby ensuring complete coring while saving raw materials as much as possible, solving the problems of incomplete cabbage coring or waste of materials, and at the same time solving the problems of low production efficiency and low degree of automation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cabbage core removal device, comprising a support frame, a rotary conveyor belt installed on the support frame, and a material placement port opened on the rotary conveyor belt, characterized in that: a positioning component for fixing the cabbage and a cutting component for dividing the cabbage into multiple portions are installed at the upper end of the rotary conveyor belt, a core removal component is arranged inside the support frame, the core removal component is installed at the starting end of the rotary conveyor belt, the cutting component is installed behind the core removal component, the core removal component includes a cutter head, a control component for controlling the vertical movement and rotation of the cutter head, a grating ruler is installed on one side of the positioning component, a pressure rod is fixedly connected to the lower end of the reader on the grating ruler, and the current signal emitted by the grating ruler can control the vertical movement distance of the cutter head, the control component includes a rotating shaft fixedly connected to the lower end of the cutter head, and a first motor connected to the rotating shaft in a transmission manner, the first motor and the rotating shaft are both installed on a sliding plate, the sliding plate is slidably connected to a screw rod, a guide rod for limiting the rotation of the sliding plate passes through the sliding plate, and one end of the screw rod is connected to the second motor in a transmission manner.
[0006] With the above structural design, a positioning component is provided to fix the cabbage on the rotary conveyor during the coring process, and a cutting component is provided to divide the cored cabbage into multiple portions for subsequent processing. The vertical movement distance of the coring component is controlled by a grating ruler, and the coring depth can be adjusted according to the size of the cabbage to ensure complete coring while saving raw materials as much as possible and prevent material waste. The rotation of the cutter head is controlled by the first motor, and the cutter head is rotated to drill into the cabbage to remove the core, and a screw rod is provided to facilitate the vertical movement of the cutter head.
[0007] Preferably, the cutter head comprises a twist drill bit at the cutting tip and a conical cutter disc at the cutting tail, and the cutting tip of the cutter head faces upward.
[0008] With the above structural design, the twist drill bit can drill into the cabbage core more easily to remove the core, and the conical cutter disc is adapted to the size of the rhizome, thereby reducing the consumption of raw materials.
[0009] Preferably, a first driven gear is provided at the lower end of the rotating shaft, a first driving gear is provided at the output end of the first motor, a first belt is connected between the first driven gear and the first driving gear, the first driven gear is rotatably connected to the sliding plate, the upper end of the screw rod is rotatably connected to the upper support plate, the lower end of the screw rod passes through the lower support plate and is provided with a second driven gear, a second driving gear is provided at the output end of the second motor, a second belt is connected between the second driven gear and the second driving gear, and the lower support plate is fixedly connected to the support frame.
[0010] Preferably, the positioning assembly includes a first hydraulic cylinder fixedly connected to the upper end of the support frame, a piston rod at the lower end of the first hydraulic cylinder is fixedly connected to a cylindrical pressure ring, and the pressure rod of the grating ruler is located at the center of the pressure ring.
[0011] With the above structural design, the pressure ring is pressed down by the cylinder to fix the cabbage on the rotary conveyor belt to prevent the cabbage from shifting during the core removal process. The pressure rod of the grating ruler is located at the center of the pressure ring, which is convenient for the grating ruler to accurately measure the size of the cabbage.
[0012] Preferably, the cutting assembly includes a second hydraulic cylinder fixedly connected to the upper end of the support frame, and a piston rod at the lower end of the second hydraulic cylinder is fixedly connected to a cutter, and the cross-section of the cutter can be set to a straight line or a cross shape as needed.
[0013] With the above structural design, the cutter is driven downward by the cylinder to cut the cabbage into multiple portions, which is convenient for subsequent processing.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The device is provided with a positioning component for fixing the cabbage on the rotary conveyor during the coring process, and a cutting component for dividing the cored cabbage into multiple portions for subsequent processing. The vertical moving distance of the coring component is controlled by a grating ruler, and the coring depth can be adjusted according to the size of the cabbage to ensure complete coring while saving raw materials as much as possible and prevent material waste. The entire coring process is automated, and the staff only needs to put the cabbage on the rotary conveyor, which greatly improves production efficiency and saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 The internal structure of the utility model is shown in FIG. Figure 1 ;
[0018] Figure 3 The internal structure of the utility model is shown in FIG. Figure 2 ;
[0019] Figure 4 This is a schematic diagram of the structure of the core removal component of the utility model;
[0020] Figure 5 It is a side view of the core removal assembly of the utility model;
[0021] Figure 6 It is a structural schematic diagram of the positioning component of the utility model;
[0022] Figure 7It is a side view of the positioning assembly of the utility model;
[0023] Figure 8 It is a structural schematic diagram of the cutting assembly of the utility model. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-8 The utility model provides a technical solution: an automatic cabbage core removal device, comprising a support frame 1, a rotary conveyor belt 2 rotating around the support frame 1, and a material placement port 3 opened on the rotary conveyor belt 2. The support frame 1 is a rectangular parallelepiped structure, a driving rotating rod 21 is rotatably connected to one wide side of the support frame 1, and the other three wide sides of the support frame 1 are all rotatably connected to driven rotating rods 25, two driving sprockets 23 are fixedly sleeved at both ends of the driving rotating rod 21, a roller 22 and a second sprocket 28 are also fixedly connected to the driving rotating rod 21, and two driven sprockets 26 are fixedly sleeved at both ends of the driven rotating rod 25, and a chain 29 is welded on the inner side of the rotary conveyor belt 2, and the chain 29 is sequentially sleeved on the driving sprocket 23 and the driven sprocket 26. A rotating motor 24 is installed at a position near the driving rotating rod 21 inside the support frame 1, and a first sprocket 27 is provided at the output end of the rotating motor 24 and is transmission-connected to the second sprocket 28 through a transmission chain. The staff starts the rotating motor 24 to drive the active rotating rod 21 to rotate, and the active sprocket 23 on the active rotating rod 21 drives the chain 29 to move. The rotary conveyor belt 2 on the chain 29 moves in a transportation cycle with the rotation of the chain 29, and the cabbage 6 is sent to the core removal component 9 and the cutting component 8 for processing in turn, and the processed cabbage 6 is transported out through the discharge port 4.
[0026] A positioning component 7 for fixing the cabbage 6 and a cutting component 8 for dividing the cabbage 6 into multiple portions are installed above the rotary conveyor belt 2 through a bracket. A core removal component 9 is arranged inside the support frame 1. The core removal component 9 includes a cutter head 96 and a control component for controlling the vertical movement and rotation of the cutter head 96. A grating ruler 76 is installed on one side of the positioning component 7. A pressure rod 73 is fixedly connected to the lower end of the reader on the grating ruler 76. The pressure rod 73 can be pressed down and abut against the cabbage 6. The diameter of the cabbage 6 can be determined by the vertical displacement of the reader. The current signal emitted by the grating ruler 76 can control the rotation of the second motor 93, thereby controlling the vertical movement distance of the cutter head 96. A positioning component 7 is provided for fixing the cabbage 6 on the rotary conveyor belt 2 during the coring process, and a cutting component 88 is provided for dividing the cored cabbage 6 into multiple portions for subsequent processing. The vertical moving distance of the coring component 9 is controlled by the grating ruler 76, and the coring depth can be adjusted according to the size of the cabbage 6 to ensure complete coring while saving raw materials as much as possible and preventing material waste.
[0027] like Figure 4 , Figure 5 As shown, the control assembly includes a rotating shaft 95 fixedly connected to the lower end of the cutter head 96, a first motor 92 for controlling the rotation of the rotating shaft 95, a first driven gear 922 is provided at the lower end of the rotating shaft 95, a first driving gear 921 is provided at the output end of the first motor 92, and a first belt 923 is connected between the first driven gear 922 and the first driving gear 921. The first driven gear 922 is rotatably connected to the sliding plate 94, and the sliding plate 94 is slidably connected to the screw rod 97, the upper end of the screw rod 97 is rotatably connected to the upper support plate 91, the lower end of the screw rod 97 passes through the lower support plate 99 and is provided with a second driven gear 932, a guide rod 98 passing through the sliding plate 94 is also provided between the upper support plate 91 and the lower support plate 99, a second driving gear 931 is provided at the output end of the second motor 93, and a second belt 933 is connected between the second driven gear 932 and the second driving gear 931. The control assembly is fixed to the support frame 1 through the lower support plate 99.
[0028] like Figure 6 , Figure 7 As shown, the positioning assembly 7 includes a first hydraulic cylinder 71 fixedly connected to the upper end of the support frame 1, and the piston rod at the lower end of the first hydraulic cylinder 71 is fixedly connected to a cylindrical pressure ring 75, and the pressure rod 73 of the grating ruler 76 is located at the center of the pressure ring 75. The first hydraulic cylinder 71 drives the pressure ring 73 to press down, and the cabbage 6 is fixed on the rotary conveyor 2 to prevent the cabbage 6 from shifting during the core removal process. The pressure rod 73 of the grating ruler 776 is located at the center of the pressure ring 75, which is convenient for the grating ruler 76 to accurately measure the size of the cabbage 6.
[0029] like Figure 8 As shown, the cutting assembly 8 includes a second hydraulic cylinder 81 fixedly connected to the upper end of the support frame 1, and a piston rod at the lower end of the second hydraulic cylinder 81 is fixedly connected to a cutter 82, and the cross section of the cutter 82 can be set to a straight line or a cross shape as needed. The second hydraulic cylinder 81 drives the cutter 82 to press down, so that the cabbage 6 is cut into multiple portions, which is convenient for subsequent processing.
[0030] The cutter head 96 includes a twist drill at the tip and a conical cutter disc at the tail. The center point of the pressure ring 75 and the drill of the cutter head 96 are located on the same vertical line. The pressure ring 75 and the cutter head 96 are located on the same vertical line, so that the cutter head 96 can accurately locate the core of the cabbage 6, thereby ensuring the accuracy of the core removal position of the cabbage 6.
[0031] The lower end of the support frame 1 is provided with a support foot 5, and the support foot 5 is fixed to the ground by bolts. The support frame 1 is fixed to the ground by bolts, which ensures the stability of the device operation.
[0032] A waste hopper 11 is fixedly connected to the interior of the support frame 1, and the waste hopper 11 is located directly below the positioning assembly 7, and the screw rod 97 passes through the center of the waste hopper 11. The core of the cabbage 6 cut off falls into the collection box below through the waste hopper 11, which is convenient for the staff to collect the waste and process it uniformly.
[0033] The material placement openings 3 are arranged at equal intervals along the length direction of the rotary conveyor belt 2, and the material placement openings 3 are arranged in two rows. The positioning components 7, the cutting components 8 and the core removal components 9 are each arranged in two rows relative to the position of the material placement openings 3. The device is provided with two rows of material placement openings 3, which improves the working efficiency of the core removal machine.
[0034] Working principle: the staff stands on the left side of the machine and places the cabbage 6 with the core facing down on the material placement port 3 of the rotary conveyor 2. The rotary conveyor 2 rotates clockwise around the support frame 1. When the rotary conveyor 2 transports the cabbage 6 to the bottom of the positioning component 7, it stops temporarily. The first hydraulic cylinder 71 drives the pressure ring 75 to press down to fix the cabbage 6, and then the pressure rod 73 fixed at the lower end of the reader on the grating ruler 76 is pressed down and abuts against the cabbage 6. The diameter of the cabbage 6 can be determined by the vertical displacement of the reader. The current signal emitted by the grating ruler 76 can control the rotation of the second motor 93 and start the first motor 92 at the same time, so that the cutter head 96 in the coring component 9 rotates and rises and falls vertically at the same time. The vertical movement distance of the coring component 9 is controlled by the grating ruler 76, and the coring depth can be adjusted according to the size of the cabbage 6 to ensure complete coring while saving raw materials as much as possible and prevent waste of materials. After the core removal is completed, the rotary conveyor belt 2 continues to rotate, and the cabbage 6 is transported to the bottom of the cutting assembly 8. The second hydraulic cylinder 81 drives the cutter 82 to press down, and the cabbage 6 is cut into multiple portions. Finally, the rotary conveyor belt 2 transports the processed cabbage 6 out of the discharge port 4. The entire core removal process is automated, and the staff only needs to put the cabbage 6 on the rotary conveyor belt 2, which greatly improves production efficiency and saves manpower.
[0035] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. Although the present utility model is described in detail with reference to the above embodiments, it is still possible for the technical solutions recorded in the above embodiments to be modified, or some of the technical features therein to be replaced by equivalents, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An automatic cabbage core removing device, comprising a support frame (1), a rotary conveyor belt (2) mounted on the support frame (1), and a material placement port (3) provided on the rotary conveyor belt (2), characterized in that: A positioning component (7) for fixing the cabbage (6) and a cutting component (8) for cutting the cabbage (6) into a plurality of portions are installed at the upper end of the rotary conveyor (2); a core removal component (9) is arranged inside the support frame (1); the core removal component (9) is installed at the starting end of the rotary conveyor (2); the cutting component (8) is installed behind the core removal component (9); the core removal component (9) comprises a cutter head (96) and a control component for controlling the vertical movement and rotation of the cutter head (96); a grating ruler (76) is installed on one side of the positioning component (7); a pressure gauge is fixedly connected to the lower end of the reading head on the grating ruler (76). The present invention relates to a tool head (96) comprising a rod (73), wherein the current signal emitted by the grating ruler (76) can control the vertical movement distance of the tool head (96), and the control component comprises a rotating shaft (95) fixedly connected to the lower end of the tool head (96), and a first motor (92) drivingly connected to the rotating shaft (95), wherein the first motor (92) and the rotating shaft (95) are both mounted on a sliding plate (94), wherein the sliding plate (94) is slidingly connected to a lead screw (97), and a guide rod (98) for limiting the rotation of the sliding plate (94) passes through the sliding plate (94), and one end of the lead screw (97) is drivingly connected to a second motor (93).
2. The automatic cabbage core removing device according to claim 1, characterized in that: The cutter head (96) comprises a twist drill at the tip position and a conical cutter disc at the tail position, and the tip position of the cutter head (96) faces upward.
3. The automatic cabbage core removing device according to claim 1, characterized in that: The lower end of the rotating shaft (95) is provided with a first driven gear (922), the output end of the first motor (92) is provided with a first driving gear (921), a first belt (923) is connected between the first driven gear (922) and the first driving gear (921), the first driven gear (922) is rotatably connected to the sliding plate (94), the upper end of the screw rod (97) is rotatably connected to the upper support plate (91), the lower end of the screw rod (97) passes through the lower support plate (99) and is provided with a second driven gear (932), the output end of the second motor (93) is provided with a second driving gear (931), a second belt (933) is connected between the second driven gear (932) and the second driving gear (931), and the lower support plate (99) is fixedly connected to the support frame (1).
4. The automatic cabbage core removing device according to claim 1, characterized in that: The positioning assembly (7) comprises a first hydraulic cylinder (71) fixedly connected to the upper end of the support frame (1); a piston rod at the lower end of the first hydraulic cylinder (71) is fixedly connected to a cylindrical pressure ring (75); and a pressure rod (73) of the grating ruler (76) is located at the center of the pressure ring (75).
5. The automatic cabbage core removing device according to claim 1, characterized in that: The cutting assembly (8) comprises a second hydraulic cylinder (81) fixedly connected to the upper end of the support frame (1), and a piston rod at the lower end of the second hydraulic cylinder (81) is fixedly connected to a cutter (82), and the cross section of the cutter (82) can be set to a straight line shape or a cross shape as required.
Citation Information
Patent Citations
Chinese cabbage core removing machine
CN219644995U
Cited By
Full-automatic cabbage core removing machine
CN118617502A