Full stirring and mixing type all-solid waste cementing material convection homogenizing device

By using a combined stirring mechanism of a hybrid fan and a rotating fan in the convection homogenization device of all solid waste gelling materials, combined with an adjustable convection heating heating device, the problem of incomplete melting and incomplete homogenization of the material is solved, and the material is fully stirred and uniformly heated, and the homogenization efficiency is improved.

CN222610006UActive Publication Date: 2025-03-14NORTHWEST RES INST OF MINING & METALLURGY INST
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Patent Information

Application Number
CN202421214417.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing convection homogenization device for all solid waste gelling materials has problems such as incomplete melting of the material, incomplete homogenization, and inability to adjust the heat gas transmission and fixation during the material homogenization process.

Method used

A fully stirred and mixed all solid waste gelling material convection homogenization device is designed, using a combined stirring mechanism of a hybrid fan and a rotating fan, combined with a convection heating heating device, and uniform heat transmission and dispersion of heat is achieved through an adjustable heat transfer pipe and a rotating fan.

Benefits of technology

Full stirring and uniform heating of the material are achieved to ensure complete melting and homogenization of the material, and the heat gas transfer can be adjusted according to the height of the material stacking, improving the homogenization efficiency of the material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full stirring and mixing type all-solid waste cementing material convection homogenizing device which comprises a homogenizing cylinder, a material opening is formed in the top of the homogenizing cylinder, a material thermalization and uniform stirring mechanism in the homogenizing cylinder comprises a rotating shaft which is vertically and rotatably installed in the homogenizing cylinder, a mixing fan and a rotating fan are installed on the rotating shaft, and the mixing fan and the rotating fan are arranged in the homogenizing cylinder. The hybrid fan comprises frame-shaped fan blades distributed in the circumferential direction, fan rods which are arranged in the radial direction and are vertically arranged at intervals are distributed on the outer side faces of the frame-shaped fan blades, a plurality of fan inner sticks which are vertically arranged in a staggered mode are arranged on the two sides of the interior of each frame-shaped fan blade, and the rotating fan comprises stirring blades distributed in the circumferential direction. And convection thermalization heating devices are mounted on two sides of the bottom of the homogenizing cylinder. The mixing fan and the rotating fan are arranged in the homogenizing cylinder, so that materials in the homogenizing cylinder can be stirred, the accumulated materials are continuously mixed and completely melted, heat in the homogenizing cylinder is promoted to circulate and surges, and the materials can be completely melted and used conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder homogenization devices, in particular to a fully stirring and mixing type all-solid waste gelling material convection homogenization device. Background Art

[0002] All-solid waste cementitious material is a hydraulic cementitious material prepared from industrial solid wastes such as slag and desulfurized gypsum. It is used to replace silicate cement in concrete pavement projects, reduce the accumulation of industrial solid waste, and solve environmental problems and resource waste. Compared with traditional cement, it has low hydration heat, micro expansion and strong resistance to sulfate erosion, and can effectively alleviate the effects of surface shrinkage and cracking caused by the temperature difference between day and night. It is suitable for mine filling, geotechnical engineering, ecological restoration and other fields. For this purpose, a convection homogenization device for all-solid waste cementitious material is proposed.

[0003] The patent announcement number is: CN220661303U, which discloses a convection homogenization device for all-solid waste gelling materials. The convection homogenization device for all-solid waste gelling materials is arranged, including a homogenization tank, a feeding device, a homogenization fan and a heating device. The feeding device is arranged on the top of the homogenization tank, and homogenization fans are arranged on the two opposite sides of the homogenization tank. The homogenization fans are connected to the heating device, and the heating device blows air into the homogenization tank through the air inlet pipe; the homogenization device is arranged on the two opposite sides of the homogenization tank, and the homogenization fans are connected to the heating device. Hot air is blown into both sides of the homogenization tank at the same time to form convection. The convective hot air better homogenizes the gelling material in the tank and takes away the moisture in the gelling material.

[0004] During the use of the existing all-solid waste cementitious material convection homogenization device, after the material enters the interior of the device, the convective hot air can melt the material, but the melting speed is slow, and the incompletely melted material accumulates inside the device, resulting in incomplete material homogenization, affecting subsequent processing, and the hot air transmission height is fixed and cannot be adjusted according to the height of the material accumulation, which needs to be improved. Therefore, the present application proposes a fully stirred and mixed all-solid waste cementitious material convection homogenization device. Utility Model Content

[0005] The purpose of the utility model is to overcome the defects and shortcomings of the prior art, provide a fully stirred and mixed all-solid waste gelling material convection homogenization device, and solve various problems existing in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fully stirred and mixed all-solid waste gelling material convection homogenization device comprises a homogenizing cylinder, a material port is arranged at the top of the homogenizing cylinder, a discharge port is arranged at one side of the bottom end, and a discharge door is installed at the discharge port, a material thermal stirring mechanism is installed in the homogenizing cylinder, the material thermal stirring mechanism comprises a rotating shaft vertically rotatably installed in the homogenizing cylinder, a hybrid fan and a rotating fan are installed on the rotating shaft, the hybrid fan comprises frame-shaped fan blades distributed in a circumferential direction, radially arranged fan rods arranged at intervals up and down are distributed on the outer side surface of the frame-shaped fan blades, a plurality of fan inner rollers staggered up and down are arranged on both sides of the interior of the frame-shaped fan blades, the rotating fan comprises stirring blades distributed in a circumferential direction, a defoaming hole is arranged in the middle of the stirring blades, and convection thermal heating devices are installed on both sides of the bottom of the homogenizing cylinder.

[0008] The discharge door is embedded in one side of the homogenizing cylinder, and the discharge door can seal the outside of the homogenizing cylinder, and a door handle is fixedly installed above the discharge door.

[0009] The homogenizing cylinder is supported by a tripod at the bottom, a mounting seat for rotatably mounting a rotating shaft is arranged at the bottom of the homogenizing cylinder, and a motor for driving the rotating shaft to rotate is installed at the middle position inside the homogenizing cylinder.

[0010] The rotating fan is located at the top of the rotating shaft, and the hybrid fan is located below the rotating fan. The hybrid fans are arranged in multiple groups from bottom to top, and the positions of the frame-shaped fan blades of the hybrid fans in the circumferential direction are staggered from bottom to top.

[0011] The rotating shaft is a rod structure that is thick at the bottom and thin at the top.

[0012] The homogenizing cylinder is provided with pipe orifice grooves on both sides, and the convection heating device includes a heat source machine fixedly installed on both sides, the air outlet of the heat source machine is connected to the heat transfer pipe through a connecting pipe, and one side of the heat transfer pipe is located inside the homogenizing cylinder, and a circular shaft is installed at the middle of the inner end of the heat transfer pipe through a connecting rod, and a rotating fan is installed on the circular shaft.

[0013] An adjusting device is installed in front of the heat transfer tube, and a stretching tube is installed in the middle of the heat transfer tube. The heat transfer tube is height-adjusted by the stretching tube, and the heating device forms a symmetrical connection relationship between the heat transfer tube and the homogenizing cylinder.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model has a mixing fan arranged inside the homogenizing cylinder, which rotates through a rotating shaft, and a fan inner stick and a fan rod are respectively arranged inside and on the side of the mixing fan, and the fan inner stick and the fan rod are arranged to rotate through the rotating shaft. When rotating, the fan inner stick and the fan rod can stir the material inside the homogenizing cylinder, so that the accumulated material is continuously mixed, so that the accumulated material is convenient to contact with the heat inside the homogenizing cylinder, so that it is completely melted. At the same time, a rotating fan is installed above the rotating shaft, and the rotating fan and the mixing fan rotate together, so as to promote the heat flow inside the homogenizing cylinder, so that the heat surges, so that the material can be completely melted for use;

[0016] 2. The utility model provides heating devices on both sides of the homogenizing cylinder. The heating devices generate heat through an internal heat source machine. A heat transfer pipe is connected between the heating device and the homogenizing cylinder. The heat transfer pipe transfers heat. The heat transfer pipe is connected through an adjusting device. The angle between the heat transfer pipes is adjusted by setting the adjusting device so that one end of the heat transfer pipe is located at different positions inside the homogenizing cylinder, which is convenient for changing the position of heat transfer according to the height of the material. The heat gas discharged by the rotating fan rotates so that the heat is dispersed everywhere inside the homogenizing cylinder during transmission, thereby accelerating the homogenization speed of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the hybrid fan structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the heating device of the utility model;

[0020] Figure 4 It is a schematic diagram of the homogenizing cylinder structure of the utility model.

[0021] Reference numerals:

[0022] 1. Homogenizing cylinder; 11. Discharging door; 12. Door handle; 13. Pipe mouth slot; 14. Tripod; 15. Motor; 2. Material port; 31. Heat source machine; 32. Heat transfer tube; 33. Connecting tube; 34. Adjusting device; 35. Stretching tube; 36. Circular shaft; 37. Connecting rod; 38. Rotating fan; 4. Frame-shaped fan blades; 41. Fan inner stick; 42. Fan rod; 43. Rotating shaft; 44. Rotating fan; 45. Defoaming hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See attached Figure 1-4 ; A fully stirring and mixing type all-solid waste gelling material convection homogenization device, comprising a homogenizing cylinder 1, a material port 2 is provided at the top of the homogenizing cylinder 1, a discharge port is provided at one side of the bottom end, and a discharge door 11 is installed at the discharge port, a material thermal stirring mechanism is installed in the homogenizing cylinder 1, and the material thermal stirring mechanism comprises a rotating shaft 43 vertically rotatably installed in the homogenizing cylinder 1, a hybrid fan and a rotating fan 44 are installed on the rotating shaft 43, the hybrid fan comprises frame-shaped fan blades 4 distributed in a circumferential direction, as shown in the figure, the number of each group of hybrid fans 4 is four, the outer side surface of the frame-shaped fan blades 4 is distributed with radially arranged fan rods 42 arranged at intervals up and down, and a plurality of fan inner rollers 41 arranged staggered up and down are arranged on both sides of the interior of the frame-shaped fan blades 4, the rotating fan 44 comprises stirring blades distributed in the circumferential direction, and a defoaming hole 45 is provided in the middle of the stirring blades, and convection thermal heating devices are installed on both sides of the bottom of the homogenizing cylinder 1.

[0025] Further, the discharge door 11 is embedded in one side of the homogenizing cylinder 1, and the discharge door 11 can seal the outside of the homogenizing cylinder 1. The homogenizing cylinder 1 pours out the homogenized material through the setting of the discharge door 11, and a door handle 12 is fixedly installed above the discharge door 11. The homogenizing cylinder is supported and erected by a tripod 14 at the bottom, and a mounting seat for rotating and mounting a rotating shaft 43 is provided at the bottom of the homogenizing cylinder, and a motor 15 for driving the rotating shaft to rotate is installed in the middle position inside the homogenizing cylinder 1.

[0026] Furthermore, the rotating fan 44 is located at the top of the rotating shaft 43, and the hybrid fan is located below the rotating fan. The hybrid fan is arranged in multiple groups from bottom to top, and the circumferential positions of the frame-shaped fan blades 4 of the hybrid fan from bottom to top are all staggered. The hybrid fan 4 is located inside the homogenizing drum 1 through the setting of the rotating shaft 43, and a motor 15 is arranged at the bottom of the rotating shaft 43. The motor 15 causes the rotating shaft 43 to rotate, thereby driving the rotation of the hybrid fan 4. When the hybrid fan 4 rotates, it can drive the fan inner stick 41 and the fan rod 42 to rotate, and stir the material inside the homogenizing drum 1. The stirred material is constantly changing, so that it is in contact with heat, which is convenient for the homogenization of the material. The rotating shaft 43 is a rod structure that is thick at the bottom and thin at the top, so that the radial spatial position of the stirring of the entire stirring device is different, thereby achieving more sufficient stirring.

[0027] Furthermore, the homogenizing cylinder 1 is provided with pipe opening grooves 13 on both sides, and the convection heating device includes a heat source machine 31 fixedly installed on both sides, and the air outlet of the heat source machine 31 is connected to a heat transfer pipe 32 through a connecting pipe 33, and the pipe opening groove 13 penetrates one side of the heat transfer pipe 32, so that the heat transfer pipe 32 transfers heat to the inside of the homogenizing cylinder 1 through convection to homogenize the material, and one side of the heat transfer pipe 32 is located inside the homogenizing cylinder 1, and a circular shaft 36 is installed at the middle of the inner end of the heat transfer pipe 32 through a connecting rod 37, and a rotating fan 38 is installed on the circular shaft 36. An adjusting device 34 is installed in front of the heat transfer pipe 32, and a stretching pipe 35 is installed in the middle of the heat transfer pipe 32, and the heat transfer pipe 32 is adjusted in height through the stretching pipe 35, and the heating device 3 forms a symmetrical connection relationship between the heat transfer pipe 32 and the homogenizing cylinder 1. A heat source machine 31 is fixedly installed at the rear of the heating device 3. The heat source machine 31 provides heat for the heating device 3, and then transmits the heat to the inside of the homogenizing drum 1 through the setting of the heat transfer pipe 32. The heat transfer pipe 32 is connected and rotated through the adjustment device 34, so that the end position of the heat transfer pipe 32 is adjusted, so that the heat is transferred from various places inside the homogenizing drum 1, which is convenient for adjustment according to the height of the materials accumulated inside the homogenizing drum 1. At the same time, a rotating fan 38 is provided at the end of the heat transfer pipe 32. The rotating fan 38 rotates through the heat inside the heat transfer pipe 32, so that the heat is easily dispersed when discharged.

[0028] Working principle: First, pour the all-solid waste gelling material into the interior of the homogenizing cylinder 1 through the material port 2. The homogenizing cylinder 1 is connected to the heating device 3 through the heat transfer pipe 32. The heating device 3 generates heat through the heat source machine 31 to continuously provide heat for the interior of the homogenizing cylinder 1. The heating device 3 is located on both sides of the homogenizing cylinder 1 to form heat convection to melt the all-solid waste gelling material. The all-solid waste gelling material will gradually heat up due to the high-temperature hot air. As more and more all-solid waste gelling material accumulates, the internal all-solid waste gelling material is not completely melted. The motor 15 can be turned on and the motor 15 can be used to drive the rotating shaft 43 to rotate. The hybrid fan 4 and the rotating fan 44 are respectively installed on the outside of the rotating shaft 43. The fan inner stick 41 and the fan rod 42 are respectively installed on the inside and the side of the hybrid fan 4. The rotation of the fan inner roller 41 and the fan rod 42 can stir the material inside the homogenizing cylinder 1. The stirred material is constantly changing and displaced, so that it contacts with the heat, so that the solid waste gelling material can be melted. As more and more solid waste gelling material is poured in, the heat transfer tube 32 can be rotated through the adjusting device 34 to rotate the heat transfer tube 32 at the end, change the end position of the heat transfer tube 32, and make the heat transfer from all parts of the homogenizing cylinder 1. At the same time, a rotating fan 38 is provided at the end of the heat transfer tube 32. The rotating fan 38 rotates through the heat inside the heat transfer tube 32, so that the heat can be easily dispersed when discharged. Finally, the homogenized material inside the homogenizing cylinder 1 can be discharged through the setting of the discharge door 11, and the entire use process of the whole solid waste gelling material convection homogenization device is completed in this way.

[0029] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

[0030] Therefore, the above description is only a preferred embodiment of the present application and is not intended to limit the scope of implementation of the present application; that is, all equivalent changes made according to the scope of the claims of the present application are within the protection scope of the claims of the present application.

Claims

1. A fully stirred and mixed all-solid waste gelling material convection homogenization device, comprising a homogenization cylinder (1), wherein the top of the homogenization cylinder (1) is provided with a material port (2), one side of the bottom end is provided with a discharge port, and a discharge door (11) is installed at the discharge port, characterized in that: A material heating and homogenizing mechanism is installed in the homogenizing cylinder (1), and the material heating and homogenizing mechanism comprises a rotating shaft (43) installed vertically in the homogenizing cylinder (1), and a hybrid fan and a rotating fan (44) are installed on the rotating shaft (43). The hybrid fan comprises frame-shaped fan blades (4) distributed in a circumferential direction, and radially arranged fan rods (42) arranged in an up-and-down interval are distributed on the outer side surface of the frame-shaped fan blades (4), and a plurality of fan inner rods (41) arranged in an up-and-down staggered manner are arranged on both sides of the interior of the frame-shaped fan blades (4). The rotating fan (44) comprises stirring blades distributed in a circumferential direction, and a defoaming hole (45) is provided in the middle of the stirring blades. Convection heating devices are installed on both sides of the bottom of the homogenizing cylinder (1).

2. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 1 is characterized in that: The discharge door (11) is embedded in one side of the homogenizing cylinder (1), and the discharge door (11) can seal the outside of the homogenizing cylinder (1), and a door handle (12) is fixedly installed above the discharge door (11).

3. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 1 is characterized in that: The homogenizing cylinder is supported and erected by a foot stand (14) at the bottom. A mounting seat for rotatably mounting a rotating shaft (43) is provided at the bottom of the homogenizing cylinder. A motor (15) for driving the rotating shaft to rotate is installed at a middle position inside the homogenizing cylinder (1).

4. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 1 is characterized in that: The rotating fan (44) is located at the top of the rotating shaft (43), and the hybrid fan is located below the rotating fan. The hybrid fans are arranged in groups from bottom to top, and the positions of the frame-shaped fan blades (4) of the hybrid fans in the circumferential direction are all staggered from bottom to top.

5. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 1 is characterized in that: The rotating shaft (43) is a rod structure that is thick at the bottom and thin at the top.

6. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 1 is characterized in that: The homogenizing cylinder (1) is provided with pipe opening grooves (13) on both sides, and the convection heating device comprises a heat source machine (31) fixedly installed on both sides, the air outlet of the heat source machine (31) is connected to a heat transfer pipe (32) via a connecting pipe (33), and one side of the heat transfer pipe (32) is located inside the homogenizing cylinder (1), and a circular shaft (36) is installed at the middle of the inner end of the heat transfer pipe (32) via a connecting rod (37), and a rotating fan (38) is installed on the circular shaft (36).

7. The fully stirring and mixing all-solid waste gelling material convection homogenization device according to claim 6 is characterized in that: An adjusting device (34) is installed in front of the heat transfer tube (32), and a stretching tube (35) is installed in the middle of the heat transfer tube (32). The heat transfer tube (32) is height-adjusted by means of the stretching tube (35), and the heating device (3) is symmetrically connected to the homogenizing cylinder (1) through the heat transfer tube (32).

Citation Information

Patent Citations

  • Convection homogenizing device for all-solid waste cementing material

    CN220661303U