Gap measurement vernier filler gauge and gap measurement device

By designing the gap measurement vernier holder of the wedge scale body and the integrated laser ranging module, the problems of low measurement accuracy and small range in the prior art are solved, and efficient and accurate gap measurement is achieved, which is suitable for environments with poor light.

CN222617765UActive Publication Date: 2025-03-14NANJING SPECIAL EQUIP SAFETY SUPERVISION & INSPECTION INST
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Patent Information

Application Number
CN202421377721.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the gap measurement, existing vernier feelers have problems such as low measurement accuracy, small range, inconvenient measurement in environments with poor light and large measurement errors, which are difficult to meet the requirements of accurate and efficient measurement.

Method used

A gap measurement vernier feeler gauge is designed, using a wedge scale body and a laser ranging module, combining voice broadcast and display modules to realize automatic measurement and data output, reducing manual reading errors.

Benefits of technology

It improves the accuracy and efficiency of gap measurement, can accurately measure in a light-poor environment, reduces measurement errors, and improves working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clearance measurement vernier feeler gauge which comprises a base body and a gauge body arranged on the base body, the gauge body is in a wedge shape, a vernier sliding block is arranged on the inclined face of the gauge body, a distance measuring module and a display module are arranged on the base body, the distance measuring module is arranged at the tail end of the inclined face of the gauge body and right faces the vernier sliding block, and the display module is arranged on the base body. And the display module is used for displaying the measurement result. The method has the advantages that the gap width is conveniently and rapidly detected, and the detection efficiency is improved. The utility model further provides a gap measuring device which comprises the two gap measuring vernier feeler gauges and the connecting piece, and the bottoms of the two gap measuring vernier feeler gauges are connected with each other.
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Description

Technical Field

[0001] The present application relates to the technical field of measuring tools, and in particular to a gap measuring vernier feeler gauge and a gap measuring device. Background Art

[0002] During the inspection of elevators, escalators and moving walkways, a large number of gap measurements are required, including the door gap of elevators, the gap between the apron plate and the steps and pedals of escalators and moving walkways, and the gap between adjacent steps or pedals, the meshing depth between the comb plate teeth and the tread grooves, the gap between the root of the comb groove and the tread, the wall guard plate gap, etc.

[0003] At present, the inspection and detection process of the above gap usually adopts a vernier feeler gauge, whose measurement accuracy is generally 0.5mm or 0.2mm, and the measurement error is relatively large, which cannot meet the requirements of accurate measurement. At the same time, the measurement range of the traditional vernier feeler gauge is small, generally within 15mm, which cannot meet the measurement requirements of larger gaps.

[0004] The light at the gap inspection site is dim, and after the measurement is completed, the vernier feeler gauge needs to be removed for reading. Due to the long-term sliding wear of the vernier slider in the U-shaped groove, the vernier slider becomes loose, resulting in errors in the measured value. The inspection process requires a large number of repeated gap measurements, and each measurement must be read visually, and the maximum value is finally recorded, which is not efficient. Summary of the invention

[0005] The present application provides a gap measuring vernier feeler gauge and a gap measuring device, which have the advantages of convenient and rapid detection of gap width and improved detection efficiency.

[0006] The technical solution of the present application is as follows: on the one hand, the present application provides a gap measuring vernier feeler gauge, comprising a base and a ruler body arranged on the base, the ruler body is wedge-shaped, a vernier slider is arranged on the inclined surface of the ruler body, a distance measuring module and a display module are arranged on the base, the distance measuring module is arranged at the tail end of the inclined surface of the ruler body and facing the vernier slider, and the display module is used to display the measurement results.

[0007] A further solution of the present application is: U-shaped grooves are provided on both sides of the ruler body, and both sides of the cursor slider are slidably connected in the U-shaped grooves.

[0008] A further solution of the present application is that a scale is provided on the inclined surface of the ruler body or scale lines are engraved thereon.

[0009] A further solution of the present application is: the distance measuring module is used to detect the distance between the distance measuring module and the cursor slider, and the distance measuring module is any one of a laser distance measuring module, an infrared distance measuring module and an ultrasonic distance measuring module.

[0010] A further solution of the present application is: a main control unit and a power supply module are provided in the base body, and the main control unit receives the data of the distance measuring module and controls the display module to display the measurement result.

[0011] A further solution of the present application is: a voice module is also provided in the base body, and the voice module is connected to the main control unit for voice broadcasting of the measurement results.

[0012] A further solution of the present application is: a button module including a plurality of buttons is also provided on the substrate, and the button module includes at least a power button and a start button, and the start button is used to control the distance measurement module to perform measurement.

[0013] A further solution of the present application is: a connecting hole is provided at the bottom of the base or ruler, and the connecting hole is a pin hole or a screw hole.

[0014] On the other hand, the present application provides a gap measuring device, including two gap measuring vernier feeler gauges and a connecting piece, the bottoms of the two gap measuring vernier feeler gauges are connected to each other, the connecting piece is connected to the connecting holes of the two gap measuring vernier feeler gauges, and the connecting piece is a double-headed pin or a double-headed screw.

[0015] In summary, the beneficial effects of this application are:

[0016] 1. This application uses a wedge-shaped feeler gauge to measure the gap width. Compared with the traditional feeler gauge, it has the advantages of simple measurement, continuous range, large range, and high measurement accuracy;

[0017] 2. This application detects the position of the cursor slider through the distance measurement module, and then converts it into the gap width for output, which is conducive to use in places with poor light;

[0018] 3. This application uses the digital recognition of the measurement results by the distance measurement module, which is conducive to the output, recording and storage of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of this application;

[0020] Figure 2 It is a schematic diagram of the system composition of this application;

[0021] Figure 3 It is a schematic diagram of the gap measurement principle of the present application;

[0022] Figure 4 It is a schematic diagram of a gap measuring device of the present application.

[0023] In the figure, 1, ruler body; 2, base body; 3, cursor slider; 4, U-shaped groove; 5, scale line; 6, display module; 7, distance measurement module; 8, connection hole; 9, connection piece. DETAILED DESCRIPTION

[0024] The specific implementation of the present application is described in detail below with reference to the accompanying drawings.

[0025] Embodiment 1: A gap measuring vernier feeler gauge, referring to Figure 1 , including a base 2 and a ruler 1 arranged on the base 2, the ruler 1 is wedge-shaped, a cursor slider 3 is provided on the inclined surface of the ruler 1, U-shaped grooves 4 are provided on both sides of the ruler 1, and both sides of the cursor slider 3 are slidably connected in the U-shaped grooves 4.

[0026] You can place the tip of the wedge ruler ( Figure 1 When measuring the gap, the tip of the wedge-shaped ruler is inserted into the gap until it cannot be inserted any further, at which time the slider 3 is pushed upward, and the gap width can be obtained according to the position of the slider 3.

[0027] The inclined surface of the ruler body 1 is provided with a scale or scale lines 5 for reading. In particular, the reading indicated by the scale or scale lines 5 is set as the corresponding gap width value.

[0028] refer to Figure 1-2 The base body 2 is provided with a distance measuring module 7 and a display module 6. The distance measuring module 7 is arranged at the tail end of the inclined surface of the ruler body 1 and faces the cursor slider 3. The distance measuring module 7 is used to detect the distance between the distance measuring module 7 and the cursor slider 3. The distance measuring module is any one of a laser distance measuring module, an infrared distance measuring module and an ultrasonic distance measuring module.

[0029] The display module 6 is used to display the measurement results. In this embodiment, the display module 6 is a display screen.

[0030] A main control unit and a power module are arranged in the base 2. The main control unit receives data from the distance measuring module 7 and controls the display module 6 to display the measurement result. In this embodiment, the main control unit is a single chip microcomputer and the power module is a battery.

[0031] The base body 2 is also provided with a voice module, which is connected to the main control unit and is used for voice broadcasting of measurement results.

[0032] The base body 2 is also provided with a key module including a plurality of keys, wherein the key module at least includes a power key and a start key, and the start key is used to control the distance measuring module 7 to perform measurement.

[0033] A storage module is provided in the base body 2 for saving the measurement results, and storing the maximum value in a single measurement process, which is beneficial for data tracing.

[0034] The principle of gap width measurement is as follows Figure 3As shown, assume that the distance from the distance measuring module 7 to the leftmost end of the vernier slider 3 is L, the maximum height value of the wedge-shaped feeler gauge is H, and the wedge angle value of the feeler gauge is a, wherein the maximum height value H of the wedge-shaped feeler gauge and the wedge angle value a of the feeler gauge are design values ​​and are known in a certain ruler body 1. Therefore, the gap width h=H-sina*L.

[0035] In particular, the distance L from the distance measuring module 7 to the leftmost end of the cursor slider 3 is the sum of the data measured by the distance measuring module 7 and the width of the cursor slider 3 .

[0036] The wedge angle value a of the feeler gauge is in the range of 15-30°, and the maximum height value H of the wedge feeler gauge is in the range of 20-30 mm.

[0037] When using the gap measuring vernier feeler gauge to measure the gap width, there is no need for manual reading. The measured values ​​can be automatically displayed, voice broadcasted, and automatically stored, which greatly reduces the labor intensity of the measurement personnel and improves work efficiency. In the case of insufficient power supply, it can also be used as a regular feeler gauge and read visually, achieving dual purposes of one gauge.

[0038] Embodiment 2: A gap measuring vernier feeler gauge, referring to Figure 4 On the basis of the first embodiment, a connecting hole 8 is provided at the bottom of the base or ruler, and the connecting hole 8 is a pin hole or a screw hole.

[0039] Embodiment 3: A gap measuring device, referring to Figure 4 , including two gap measuring vernier feeler gauges and a connecting piece 9 in the second embodiment, the bottoms of the two gap measuring vernier feeler gauges are connected to each other, the connecting piece 9 is connected to the connecting hole 8 of the two gap measuring vernier feeler gauges, and the connecting piece 9 is a double-headed pin or a double-headed screw.

[0040] By combining two gap measuring vernier feeler gauges, the measuring range can be increased without increasing the wedge angle of the gauge body, thereby improving the scope of use.

[0041] The above is only a preferred implementation of the present application. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present application, and these all fall within the scope of protection of the present application.

Claims

1. A gap measuring vernier feeler gauge, characterized in that: The invention comprises a base body (2) and a ruler body (1) arranged on the base body (2); the ruler body (1) is wedge-shaped; a cursor slider (3) is arranged on the inclined surface of the ruler body (1); a distance measuring module (7) and a display module (6) are arranged on the base body (2); the distance measuring module (7) is arranged at the tail end of the inclined surface of the ruler body (1) and directly faces the cursor slider (3); and the display module (6) is used to display the measurement result.

2. The gap measuring vernier feeler gauge according to claim 1, characterized in that: U-shaped grooves (4) are provided on both sides of the ruler body (1), and both sides of the cursor slider (3) are slidably connected in the U-shaped grooves (4).

3. The gap measuring vernier feeler gauge according to claim 1, characterized in that: The inclined surface of the ruler body (1) is provided with a scale or engraved with scale lines (5).

4. The gap measuring vernier feeler gauge according to claim 1, characterized in that: The distance measuring module (7) is used to detect the distance between the distance measuring module (7) and the cursor slider (3); the distance measuring module (7) is any one of a laser distance measuring module, an infrared distance measuring module and an ultrasonic distance measuring module.

5. The gap measuring vernier feeler gauge according to claim 1, characterized in that: A main control unit and a power supply module are provided in the base body (2); the main control unit receives data from the distance measuring module (7) and controls the display module (6) to display the measurement result.

6. The gap measuring vernier feeler gauge according to claim 5, characterized in that: A voice module is also provided in the base body (2), and the voice module is connected to the main control unit and is used for voice broadcasting of measurement results.

7. The gap measuring vernier feeler gauge according to claim 5, characterized in that: The base body (2) is also provided with a key module including a plurality of keys, wherein the key module includes at least a power key and a start key, and the start key is used to control the distance measurement module (7) to perform measurement.

8. The gap measuring vernier feeler gauge according to claim 5, characterized in that: The bottom of the base body (2) or the ruler body (1) is provided with a connection hole (8), and the connection hole is a pin hole or a screw hole.

9. A gap measuring device, characterized in that: The invention comprises two gap measuring vernier feeler gauges and a connecting piece (9) as claimed in claim 8, wherein the bottoms of the two gap measuring vernier feeler gauges are connected to each other, and the connecting piece (9) is connected to the connecting holes (8) of the two gap measuring vernier feeler gauges, and the connecting piece (9) is a double-headed pin or a double-headed screw.

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