Positioning assembly for mounting high-voltage generator base
By designing a positioning component for mounting a high-voltage generator base including a positioning mechanism, a clamping mechanism and an installation mechanism, the problem of difficulty in adjusting the existing positioning components is solved, and the automatic positioning and fixing of the generator is realized, the installation accuracy and efficiency are improved, and the generator surface is protected.
Patent Information
- Application Number
- CN202421268238.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Most of the existing high-voltage generator base positioning components are fixed designs, which are difficult to adjust according to generators of different specifications, resulting in the original positioning components being unsuitable when replacing generators of different sizes or weights, and need to be redesigned or replaced, which increases the complexity and time of maintenance.
A positioning assembly for mounting a high voltage generator base including a positioning mechanism, a clamping mechanism and a mounting mechanism is designed. Through the synchronous transmission of the first bidirectional screw and the second bidirectional screw, the forward and backward movement of the clamping plate is realized, and combined with the telescopic movement of the electric push rod, clamping and loosening the generator in the horizontal direction is realized.
The automatic positioning and fixing of the generator is realized, which greatly improves the installation accuracy and efficiency. It is suitable for the rapid and accurate installation of high-voltage generators of various specifications, and protects the generator surface through the use of rubber pads.
Smart Images

Figure CN222638293U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-voltage generator installation, in particular to a positioning component for installing a high-voltage generator base. Background Art
[0002] The installation of high voltage generator bases usually requires precise positioning components to ensure the stability and safety of the generator. These positioning components are designed to provide necessary support and alignment during installation and operation, reduce vibration, prevent displacement, and ensure correct docking of electrical and mechanical interfaces.
[0003] However, some positioning components are fixed in design, which makes it difficult to adjust according to generators of different specifications. Once the fixed positioning components are installed, it is difficult to adjust them. This means that if a generator of a different size or weight is replaced, the original positioning components may no longer be applicable and need to be redesigned or replaced, increasing the complexity and time of maintenance. Utility Model Content
[0004] The purpose of the utility model is to provide a positioning component for installing a high-voltage generator base, which has the advantage of flexible adjustment and solves the problem that some positioning components are fixed in design and are not convenient to adjust accordingly according to generators of different specifications. Once the fixed positioning component is installed, it is difficult to adjust it. This means that if a generator of a different size or weight is replaced, the original positioning component may no longer be applicable and needs to be redesigned or replaced, which increases the complexity and time of maintenance.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning assembly for installing a high-voltage generator base, comprising a positioning mechanism, the positioning mechanism comprising a positioning seat, the left and right sides of the top of the positioning seat are correspondingly provided with clamping mechanisms, and the bottom of the positioning seat is connected to a mounting mechanism:
[0006] The clamping mechanism includes a first bidirectional screw rod and a second bidirectional screw rod rotatably arranged on the left and right sides of the top of the positioning seat, one end of the first bidirectional screw rod and the second bidirectional screw rod extend to the outside of the positioning seat and are respectively fixedly sleeved with a first pulley and a second pulley, a belt is transmission-connected between the first pulley and the second pulley, one end of the first bidirectional screw rod is fixedly connected to a second motor, the front and rear sides of the surfaces of the first bidirectional screw rod and the second bidirectional screw rod are both threadedly connected to a moving seat, an electric push rod is connected to the opposite side of the moving seat, the telescopic end of the electric push rod is fixedly connected to a clamping plate, and the opposite side of the clamping plate is fixedly connected to a rubber pad.
[0007] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, installation grooves are opened on the left and right sides of the top of the positioning seat, the first bidirectional screw rod and the second bidirectional screw rod are both rotatably installed inside the installation grooves, and the second motor is fixedly arranged on one side of the positioning seat.
[0008] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, a turntable is rotatably connected to the center of the positioning seat, a first motor is provided below the positioning seat, and the output shaft of the first motor passes through the positioning seat and is fixedly connected to the bottom of the turntable.
[0009] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, a protrusion is fixedly connected to one side of the movable seat, and a mounting groove is slidably connected to the surface of the protrusion.
[0010] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, a threaded rod is rotatably connected inside the movable seat, the top of the threaded rod extends to the top of the movable seat and is fixedly connected to a knob, a threaded block is threadedly connected to the surface of the threaded rod, and an electric push rod is fixedly connected to one side of the threaded block.
[0011] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, the inner wall of the threaded block is slidably connected to a limiting rod, the limiting rod is fixedly arranged inside the movable seat, and an opening is opened on the opposite side of the movable seat to facilitate the up and down movement of the threaded block.
[0012] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, the mounting mechanism includes a base plate arranged below the positioning seat, a first motor is fixedly connected to the top of the base plate, a plurality of support rods are fixedly connected to the left and right sides of the top of the base plate, and the tops of the plurality of support rods are fixedly connected to the left and right sides of the positioning seat.
[0013] As a preferred positioning assembly for installing a high-voltage generator base of the utility model, a plurality of mounting plates are fixedly connected to the front and rear sides of the base plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model extends one end of the first bidirectional screw and the second bidirectional screw out of the positioning seat, and is respectively fixed with a first pulley and a second pulley, and the two pulleys are connected by a belt to form a synchronous transmission system. When the second motor drives the first bidirectional screw to rotate, the second bidirectional screw will also rotate through the linkage of the first pulley, the second pulley and the belt, thereby realizing the synchronization of the clamping actions on both sides. The moving seat is threadedly connected with the first bidirectional screw and the second bidirectional screw. As the first bidirectional screw and the second bidirectional screw rotate, the moving seat moves linearly along the direction of the first bidirectional screw and the second bidirectional screw, thereby realizing the front and rear movement of the clamping plate. Move, the electric push rod is installed on the moving seat, and through its telescopic movement, it can realize the clamping and loosening of the generator in the horizontal direction. The clamping plate is connected to the telescopic end of the electric push rod and directly contacts the generator to fix the generator. The rubber pad is adhered to the contact surface of the clamping plate to protect the surface of the generator from scratches or damage. This equipment realizes the automatic positioning and fixation of the generator by combining motor drive, screw drive and electric push rod, which greatly improves the installation accuracy and efficiency. At the same time, the use of rubber pads effectively protects the surface of the generator from damage. It is suitable for the fast and accurate installation of high-voltage generators of various specifications.
[0016] 2. The utility model makes the overall structure of the positioning assembly more compact through the installation mechanism, and also facilitates the heat dissipation and maintenance of the first motor, reducing the impact of the first motor on the stability of the positioning seat when it is running. Multiple support rods are evenly distributed between the base plate and the positioning seat, which not only provides additional physical support and enhances the bending resistance and rigidity of the entire system, but also can disperse the weight of the generator and the positioning seat, reduce the burden on the base plate, and improve the safety of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 This is a rear view of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the positioning mechanism of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the clamping mechanism of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the mobile seat of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the installation mechanism of the utility model.
[0023] In the figure: 1. positioning mechanism; 101. positioning seat; 102. mounting groove; 103. turntable; 104. first motor; 2. clamping mechanism; 201. first bidirectional screw rod; 202. second bidirectional screw rod; 203. second motor; 204. first pulley; 205. second pulley; 206. belt; 207. moving seat; 208. threaded rod; 209. knob; 210. threaded block; 211. limit rod; 212. electric push rod; 213. clamping plate; 214. rubber pad; 3. mounting mechanism; 301. bottom plate; 302. support rod; 303. mounting plate. DETAILED DESCRIPTION
[0024] See also Figure 1-Figure 6 A positioning assembly for installing a high-voltage generator base includes a positioning mechanism 1, the positioning mechanism 1 includes a positioning seat 101, a clamping mechanism 2 is correspondingly arranged on the left and right sides of the top of the positioning seat 101, and a mounting mechanism 3 is connected to the bottom of the positioning seat 101:
[0025] The positioning seat 101 serves as the basic platform of the entire positioning assembly and is used to carry the generator and other related mechanisms. The clamping mechanism 2 is located on the left and right sides of the top of the positioning seat 101 and is composed of two bidirectional screw rods, a first bidirectional screw rod 201 and a second bidirectional screw rod 202. The generator is clamped and released by the second motor 203.
[0026] Furthermore, the clamping mechanism 2 includes a first bidirectional screw rod 201 and a second bidirectional screw rod 202 rotatably arranged on the left and right sides of the top of the positioning seat 101, one end of the first bidirectional screw rod 201 and the second bidirectional screw rod 202 extend to the outside of the positioning seat 101 and are respectively fixedly sleeved with a first pulley 204 and a second pulley 205, a belt 206 is connected for transmission between the first pulley 204 and the second pulley 205, one end of the first bidirectional screw rod 201 is fixedly connected to the second motor 203, the front and rear sides of the surfaces of the first bidirectional screw rod 201 and the second bidirectional screw rod 202 are both threadedly connected to a moving seat 207, an electric push rod 212 is connected to the opposite side of the moving seat 207, the telescopic end of the electric push rod 212 is fixedly connected to a clamping plate 213, and the opposite side of the clamping plate 213 is fixedly connected to a rubber pad 214.
[0027] One end of the first bidirectional screw rod 201 and the second bidirectional screw rod 202 extend out of the positioning seat 101, and are respectively fixed with a first pulley 204 and a second pulley 205, and the two pulleys are connected by a belt 206 to form a synchronous transmission system. When the second motor 203 drives the first bidirectional screw rod 201 to rotate, the second bidirectional screw rod 202 will also rotate accordingly through the linkage effect of the first pulley 204, the second pulley 205 and the belt 206, thereby realizing the synchronization of the clamping actions on both sides. The moving seat 207 is threadedly connected to the first bidirectional screw rod 201 and the second bidirectional screw rod 202. As the first bidirectional screw rod 201 and the second bidirectional screw rod 202 rotate, the moving seat 207 moves along the direction line of the first bidirectional screw rod 201 and the second bidirectional screw rod 202 The electric push rod 212 is installed on the moving seat 207, and its telescopic movement realizes the clamping plate 213 to be clamped and loosened in the horizontal direction of the generator. The clamping plate 213 is connected to the telescopic end of the electric push rod 212, directly contacts the generator, and is used to fix the generator. The rubber pad 214 adheres to the contact surface of the clamping plate 213 to protect the surface of the generator from scratches or damage. The device combines motor drive, screw drive and electric push rod 212 to realize automatic positioning and fixation of the generator, greatly improving the installation accuracy and efficiency. At the same time, the use of rubber pad 214 effectively protects the surface of the generator from damage, which is suitable for fast and accurate installation of high-voltage generators of various specifications.
[0028] Furthermore, installation grooves 102 are opened on both sides of the top of the positioning seat 101, and the first bidirectional screw rod 201 and the second bidirectional screw rod 202 are rotatably installed inside the installation grooves 102, and the second motor 203 is fixedly arranged on one side of the positioning seat 101.
[0029] This design allows the first bidirectional screw rod 201 and the second bidirectional screw rod 202 to be integrated into the structure of the positioning seat 101 instead of being exposed, which not only makes the entire device look neater, but also effectively protects the first bidirectional screw rod 201 and the second bidirectional screw rod 202 from external factors such as dust, moisture, etc., thereby extending their service life.
[0030] Furthermore, a turntable 103 is rotatably connected to the center of the positioning seat 101 , and a first motor 104 is provided below the positioning seat 101 . The output shaft of the first motor 104 passes through the positioning seat 101 and is fixedly connected to the bottom of the turntable 103 .
[0031] Driven by the first motor 104, the turntable 103 can achieve a 360-degree rotation, which is very useful for adjusting the direction of the generator, especially when it is necessary to align with a specific orientation or interface with other equipment. The automated rotation function reduces the need for manual adjustment of the generator angle, reduces labor intensity, and also reduces operating errors, thereby improving the accuracy of installation and maintenance.
[0032] Furthermore, a protrusion is fixedly connected to one side of the movable seat 207, and a mounting groove 102 is slidably connected to the surface of the protrusion.
[0033] The sliding of the protrusion in the mounting groove 102 plays a guiding and limiting role. Even if a certain torque is generated when the second motor 203 drives the first bidirectional screw rod 201 and the second bidirectional screw rod 202 to rotate, the linear motion of the movable seat 207 can be maintained to avoid deflection.
[0034] Furthermore, a threaded rod 208 is rotatably connected inside the movable seat 207, the top of the threaded rod 208 extends above the movable seat 207 and is fixedly connected to a knob 209, a threaded block 210 is threadedly connected to the surface of the threaded rod 208, and an electric push rod 212 is fixedly connected to one side of the threaded block 210.
[0035] By rotating the knob 209, the threaded rod 208 can be driven to rotate. Since there is a threaded connection between the threaded rod 208 and the threaded block 210, the rotation of the knob 209 will be converted into a linear motion of the threaded block 210. This design allows the operator to fine-tune the position of the electric push rod 212 by manually rotating the knob 209, thereby achieving more precise clamping and positioning of the generator.
[0036] Furthermore, the inner wall of the threaded block 210 is slidably connected to a limit rod 211 , and the limit rod 211 is fixedly disposed inside the movable seat 207 . An opening is provided on the opposite side of the movable seat 207 to facilitate the upward and downward movement of the threaded block 210 .
[0037] The limiting rod 211 is slidably connected to the inner wall of the threaded block 210, ensuring that the threaded block 210 can only move in a straight line along the axial direction of the limiting rod 211 without being offset or rotated. The opening on the opposite side of the moving seat 207 is to allow the threaded block 210 to move up and down with the rotation of the threaded rod 208 without being restricted by the structure of the moving seat 207 itself.
[0038] Furthermore, the mounting mechanism 3 includes a base plate 301 disposed below the positioning seat 101, a first motor 104 is fixedly connected to the top of the base plate 301, a plurality of support rods 302 are fixedly connected to the left and right sides of the top of the base plate 301, and the tops of the plurality of support rods 302 are fixedly connected to the left and right sides of the positioning seat 101.
[0039] The first motor 104 is fixed on the top of the base plate 301. Such a layout not only saves space above the positioning seat 101, making the overall structure of the positioning assembly more compact, but also facilitates the heat dissipation and maintenance of the first motor 104, and reduces the impact of the first motor 104 on the stability of the positioning seat 101 during operation. Multiple support rods 302 are evenly distributed between the base plate 301 and the positioning seat 101, which not only provides additional physical support and enhances the bending resistance and rigidity of the entire system, but also can disperse the weight of the generator and the positioning seat 101, reduce the burden on the base plate 301, and improve the safety of the overall structure.
[0040] Furthermore, a plurality of mounting plates 303 are fixedly connected to the front and rear sides of the bottom plate 301 .
[0041] The design of multiple mounting plates 303 means that the positioning assembly can flexibly adapt to various installation environments. Whether on a flat ground or on a support structure with obstacles or irregular shapes, suitable mounting points can be found to ensure stable installation of the positioning assembly.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A positioning assembly for installing a high-voltage generator base, comprising a positioning mechanism (1), wherein the positioning mechanism (1) comprises a positioning seat (101), wherein the top and left sides of the positioning seat (101) are provided with clamping mechanisms (2) respectively, and the bottom of the positioning seat (101) is connected with a mounting mechanism (3), wherein: The clamping mechanism (2) comprises a first bidirectional screw rod (201) and a second bidirectional screw rod (202) which are rotatably arranged on the left and right sides of the top of the positioning seat (101); one end of the first bidirectional screw rod (201) and the second bidirectional screw rod (202) extend to the outside of the positioning seat (101) and are respectively fixedly sleeved with a first pulley (204) and a second pulley (205); a belt (206) is connected between the first pulley (204) and the second pulley (205); one end of the first bidirectional screw rod (201) is fixedly connected to a second motor (203); front and rear sides of the surfaces of the first bidirectional screw rod (201) and the second bidirectional screw rod (202) are both threadedly connected to a moving seat (207); an electric push rod (212) is connected to the opposite side of the moving seat (207); a telescopic end of the electric push rod (212) is fixedly connected to a clamping plate (213); and a rubber pad (214) is fixedly connected to the opposite side of the clamping plate (213).
2. A positioning assembly for installing a high-voltage generator base according to claim 1, characterized in that: The left and right sides of the top of the positioning seat (101) are both provided with mounting grooves (102); the first bidirectional screw rod (201) and the second bidirectional screw rod (202) are both rotatably mounted inside the mounting grooves (102); and the second motor (203) is fixedly arranged on one side of the positioning seat (101).
3. A positioning assembly for installing a high-voltage generator base according to claim 2, characterized in that: A rotating disk (103) is rotatably connected to the center of the positioning seat (101), and a first motor (104) is provided below the positioning seat (101). An output shaft of the first motor (104) passes through the positioning seat (101) and is fixedly connected to the bottom of the rotating disk (103).
4. A positioning assembly for installing a high-voltage generator base according to claim 1, characterized in that: A protrusion is fixedly connected to one side of the movable seat (207), and a mounting groove (102) is slidably connected to the surface of the protrusion.
5. A positioning assembly for installing a high-voltage generator base as claimed in claim 4, characterized in that: A threaded rod (208) is rotatably connected inside the movable seat (207), the top of the threaded rod (208) extends above the movable seat (207) and is fixedly connected to a knob (209), a threaded block (210) is threadedly connected to the surface of the threaded rod (208), and an electric push rod (212) is fixedly connected to one side of the threaded block (210).
6. A positioning assembly for installing a high-voltage generator base as claimed in claim 5, characterized in that: The inner wall of the threaded block (210) is slidably connected to a limiting rod (211), and the limiting rod (211) is fixedly arranged inside the movable seat (207). An opening is provided on the opposite side of the movable seat (207) to facilitate the upward and downward movement of the threaded block (210).
7. A positioning assembly for installing a high-voltage generator base according to claim 1, characterized in that: The mounting mechanism (3) comprises a base plate (301) arranged below the positioning seat (101), the top of the base plate (301) being fixedly connected to a first motor (104), the top of the base plate (301) being fixedly connected to a plurality of support rods (302) on the left and right sides of the top of the base plate (301), and the tops of the plurality of support rods (302) being fixedly connected to the left and right sides of the positioning seat (101).
8. A positioning assembly for installing a high-voltage generator base as claimed in claim 7, characterized in that: A plurality of mounting plates (303) are fixedly connected to the front and rear sides of the bottom plate (301).