Novel basket appliance type dry brush cleaning machine

By designing a new basket appliance-type dry brush cleaning machine including basket inlet flip assembly, basket dry brush assembly, dragon transmission assembly and PLC electronic control system, the problem of low automation in the existing technology is solved, fully automated operation and efficient cleaning are achieved, and production and maintenance costs are reduced.

CN222642776UActive Publication Date: 2025-03-21ZHONGSHAN SIHAI CONVEYING MASCH CO LTD
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Patent Information

Application Number
CN202421318990.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing basket utensil dry brush cleaning machines have low degree of automation and rely on a large amount of manual operations, resulting in high labor intensity, complex operation and high production costs.

Method used

A new type of basket utensil dry brush cleaning machine was designed, using basket inlet flip assembly, basket dry brush assembly, dragon transmission assembly and PLC electronic control system to achieve fully automated operation. The machine automatically cleans the inner and lower surface residues of the basket by rotating the brush assembly in the reverse direction, combining the flip mechanism and the twisted dragon transmission.

Benefits of technology

It realizes fully automated operation, replaces 5-6 labor, reduces production costs, improves cleaning efficiency and machine service life, and reduces maintenance and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of basket appliance cleaning, in particular to a novel basket appliance dry brush cleaning machine which comprises a basket inlet overturning assembly, a basket dry brush assembly, an auger transmission assembly and a PLC (programmable logic controller) electric control system, and the basket inlet overturning assembly comprises an outer basket protective cover, an overturning mechanism rack, an overturning power assembly and a conveying flange. An overturning power assembly is mounted on one side of the overturning mechanism rack through bolts; the basket dry brush assembly comprises a dry brush frame, a waste guide plate, a basket flange and a brush assembly, and the waste guide plate is arranged at one end of the dry brush frame; according to the utility model, one machine can replace 5-6 workers, the production cost is reduced, the effects of reducing cost and increasing gain are achieved, all parts of the machine adopt an anti-corrosion and maintenance-free technology, the maintenance cost is reduced, the service life of the machine is prolonged, the depreciation is lower, and the effects of reducing cost and increasing gain are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of basket utensil cleaning, in particular to a novel dry brush cleaning machine for basket utensil. Background Art

[0002] A basket carrier is a device used to load and transport items. It has various types and application scenarios. This type of basket carrier is mainly made of high-quality engineering polypropylene PP. The shape is mainly square. There are various sizes to choose from and the color can also be customized. At present, the process for cleaning basket carriers (including transportation) is generally to first perform dry brushing to remove a large amount of large-area cleaning materials, and then perform fine cleaning such as wet brushing. Dry brushing work uses a lot of manual operations, which is labor-intensive, complicated to operate, and requires too many people. This equipment completely replaces manual labor and realizes high-efficiency unmanned production.

[0003] Existing basket utensil dry brush cleaning machines are mostly manually cleaned, with a low degree of automation, wasting manpower and material resources, and failing to reduce production costs. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a new type of dry brush cleaning machine for basket utensils. One machine of the utility model can replace 5-6 manual workers, reduce production costs, and produce the effect of cost reduction and profit. All parts of the utility model adopt anti-corrosion and maintenance-free technology, which reduces maintenance costs, increases the service life of the machine, and has low depreciation, producing the effect of cost reduction and profit.

[0005] The technical solution adopted by the utility model to solve the technical problem is a new type of basket utensil dry brush cleaning machine, including a basket entrance flip assembly, a basket dry brush assembly, a screw drive assembly and a PLC electronic control system, the basket entrance flip assembly includes an outer basket protection cover, a flip mechanism frame, a flip power assembly and a conveying rib, and a flip power assembly is installed on one side of the flip mechanism frame by bolts;

[0006] The basket dry brush assembly includes a dry brush frame, a waste guide plate, a basket rib and a brush assembly. A waste guide plate is provided at one end of the dry brush frame. The auger transmission assembly includes a transmission motor, a motor fixing seat, an adjustment foot cup and a coupling. A transmission motor is installed on the top of the motor fixing seat by bolts, and the output shaft of the transmission motor is connected to the auger transmission shaft through a coupling.

[0007] By adopting the above technical solution, the utility model is an automatic basket utensil dry brush cleaning machine, which replaces the traditional manual labor, and the basket utensil is fed into the basket utensil through a line body entrance, and the brush rotates and cleans the basket utensil in the middle and comes out with the line body, thereby realizing full automatic operation. The utility model operates in an average of 8 seconds per piece, with high speed and high output;

[0008] One machine of the utility model can replace 5-6 manual labors, reduce production costs, and produce the effect of cost reduction and profit. All parts of the utility model adopt anti-corrosion and maintenance-free technology, which reduces maintenance costs, increases the service life of the machine, has low depreciation, and produces the effect of cost reduction and profit.

[0009] Specifically, a basket rib is provided at the upper end of the waste guide plate, and a brush assembly is installed on one side of the top end of the basket rib by means of bolts.

[0010] By adopting the above technical solution, the upper and lower brushes rotate in opposite directions, a total of 8 groups, to brush the residues on the inner surface and lower surface of the basket clean, and the basket reaches the final process.

[0011] Specifically, an adjusting foot cup is installed at the bottom corner of the motor fixing seat by bolts.

[0012] Specifically, a conveying rib is installed at one end of the tilting mechanism frame by means of bolts.

[0013] Specifically, an outer cover of the top of the tilting mechanism frame is provided with an outer basket protection cover.

[0014] Specifically, a PLC electric control system is provided at one end of the top of the basket inlet turning assembly, and an output end of the PLC electric control system is electrically connected to an input end of the transmission motor through a wire.

[0015] By adopting the above technical solution, the PLC electronic control system is easy to set parameters and automatically controls the rotation speed of the transmission motor to meet different usage requirements.

[0016] Beneficial effects of the utility model:

[0017] (1) The utility model is a new type of dry brush cleaning machine for baskets and utensils. The utility model is an automated dry brush cleaning machine for baskets and utensils, which replaces traditional manual labor. The baskets and utensils are fed into the machine through a line body entrance and the brush rotates in the middle to clean them and then come out of the line body, thereby realizing fully automated operation. The overall operation of the utility model is an average of 8 seconds per unit, with high speed and high output.

[0018] (2) The utility model discloses a novel dry brush cleaning machine for basket utensils. One machine of the utility model can replace 5-6 manual labors, thus reducing production costs and achieving cost reduction and profit gains. All parts of the utility model adopt anti-corrosion and maintenance-free technology, thus reducing maintenance costs, increasing the service life of the machine, and reducing depreciation, thus achieving cost reduction and profit gains. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the outer basket protection cover of the utility model;

[0022] Figure 3 It is a schematic diagram of the basket entrance flip assembly of the utility model;

[0023] Figure 4 It is a schematic diagram of a basket dry brush assembly of the utility model;

[0024] Figure 5 It is a schematic diagram of the structure of the auger transmission assembly of the utility model.

[0025] In the figure: 1. basket inlet flip assembly; 101. outer basket protection cover; 102. flip mechanism frame; 103. flip power assembly; 104. conveying rib; 2. basket dry brush assembly; 201. dry brush frame; 202. waste guide plate; 203. basket rib; 204. brush assembly; 3. auger transmission assembly; 301. transmission motor; 302. motor fixing seat; 303. adjustment foot cup; 304. coupling; 4. PLC electronic control system. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] In order to replace 5-6 manual labors with one machine of the utility model, reduce production costs, and produce the effect of cost reduction and gain, all parts of the utility model adopt anti-corrosion and maintenance-free technology, which reduces maintenance costs, increases the service life of the machine, and has low depreciation, producing the effect of cost reduction and gain, such as Figure 1-5 As shown, a novel basket utensil dry brush cleaning machine described in the utility model comprises a basket entrance flip assembly 1, a basket dry brush assembly 2, an auger transmission assembly 3 and a PLC electric control system 4, wherein the basket entrance flip assembly 1 comprises an outer basket protection cover 101, a flip mechanism frame 102, a flip power assembly 103 and a conveying retaining edge 104, and a flip power assembly 103 is installed on one side of the flip mechanism frame 102 by bolts;

[0028] The basket dry brush assembly 2 includes a dry brush frame 201, a waste guide plate 202, a basket rib 203 and a brush assembly 204. A waste guide plate 202 is provided at one end of the dry brush frame 201. The auger transmission assembly 3 includes a transmission motor 301, a motor fixing seat 302, an adjustment foot cup 303 and a coupling 304. The transmission motor 301 is installed on the top of the motor fixing seat 302 by bolts, and the output shaft of the transmission motor 301 is connected to the auger transmission shaft through the coupling 304.

[0029] When in use, the utility model is an automatic basket utensil dry brush cleaning machine, which replaces the traditional manual labor, and enters the basket utensil through a line body entrance, is brushed clean by the brush rotating in the middle, and comes out with the line body, thereby realizing full automatic operation;

[0030] The overall operation of the utility model is an average of 8 seconds per piece, with high speed and high output. One machine of the utility model can replace 5-6 manual workers, reduce production costs, and produce the effect of cost reduction and profit. All parts of the utility model adopt anti-corrosion and maintenance-free technology, which reduces maintenance costs, increases the service life of the machine, and has low depreciation, producing the effect of cost reduction and profit.

[0031] For example, Figure 1 , 4 As shown, the utility model also includes that a basket rib 203 is provided at the upper end of the waste guide plate 202 and a brush assembly 204 is installed on one side of the top end of the basket rib 203 by bolts.

[0032] When in use, the upper and lower brushes rotate in opposite directions, a total of 8 groups, to brush clean the residues on the inner surface and lower surface of the basket, and the basket reaches the final process.

[0033] For example, Figure 1 , 5 As shown, the utility model also includes that an adjusting foot cup 303 is installed at the bottom corner of the motor fixing base 302 by bolts.

[0034] When in use, the motor fixing base 302 can be adjusted by using the adjusting foot cup 303 .

[0035] For example, Figure 1 , 2 As shown in 3, the utility model also includes that one end of the turning mechanism frame 102 is installed with a conveying rib 104 by bolts.

[0036] When in use, the conveying rib 104 is utilized to provide shielding during the feeding process.

[0037] For example, Figure 2 , 3 As shown, the utility model also includes that the top outer side cover of the turning mechanism frame 102 is provided with an outer basket protection cover 101 .

[0038] When in use, the outer basket protection cover 101 plays a protective role.

[0039] For example, Figure 1 , 5 As shown, the utility model also includes that a PLC electric control system 4 is provided at one end of the top of the basket entrance turning assembly 1, and the output end of the PLC electric control system 4 is electrically connected to the input end of the transmission motor 301 through a wire.

[0040] When in use, the PLC electronic control system 4 is convenient for setting parameters and automatically controls the rotation speed of the transmission motor 301 to meet different usage requirements.

[0041] When the utility model is in use, the material of the previous cycle is in place, and the material is conveyed to the flipping station along the conveyor line, and the flipping station flips, and some of the waste in the basket is inverted, and the dry brush unit drives the basket to move forward with the line body, and the fallen waste falls into the lower auger along with the waste guide plate 202;

[0042] The brush assembly 204 works, and the upper and lower brushes rotate in opposite directions, a total of 8 groups, to clean the inner surface and lower surface residues of the basket. The basket reaches the last process and waits for the next process. The auger transmission assembly 3 rotates and concentrates the dirt to a fixed position for discharge, and the above working cycle is repeated;

[0043] The utility model is an automatic basket utensil dry brush cleaning machine, which replaces the traditional manual labor. The basket utensil is fed into the basket utensil through a line body entrance, and the brush rotates and cleans the basket utensil in the middle and comes out with the line body, thereby realizing full automatic operation. The utility model operates in an average of 8 seconds per piece, with high speed and high output.

[0044] One machine of the utility model can replace 5-6 manual labors, reduce production costs, and produce the effect of cost reduction and profit. All parts of the utility model adopt anti-corrosion and maintenance-free technology, which reduces maintenance costs, increases the service life of the machine, has low depreciation, and produces the effect of cost reduction and profit.

[0045] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of basket utensil dry brush cleaning machine, characterized in that: The invention comprises a basket inlet turning assembly (1), a basket dry brush assembly (2), an auger transmission assembly (3) and a PLC electric control system (4); the basket inlet turning assembly (1) comprises an outer basket protection cover (101), a turning mechanism frame (102), a turning power assembly (103) and a conveying rib (104); and the turning power assembly (103) is installed on one side of the turning mechanism frame (102) by means of bolts; The basket dry brush assembly (2) comprises a dry brush frame (201), a waste guide plate (202), a basket rib (203) and a brush assembly (204); one end of the dry brush frame (201) is provided with a waste guide plate (202); the auger transmission assembly (3) comprises a transmission motor (301), a motor fixing seat (302), an adjustment foot cup (303) and a coupling (304); the transmission motor (301) is mounted on the top of the motor fixing seat (302) by bolts; and the output shaft of the transmission motor (301) is connected to the auger transmission shaft by the coupling (304).

2. A new type of basket utensil dry brush cleaning machine according to claim 1, characterized in that: A basket rib (203) is provided at the upper end of the waste guide plate (202), and a brush assembly (204) is mounted on one side of the top end of the basket rib (203) via bolts.

3. A new type of basket utensil dry brush cleaning machine according to claim 1, characterized in that: An adjusting foot cup (303) is installed at the bottom corner of the motor fixing seat (302) by means of bolts.

4. A new type of basket utensil dry brush cleaning machine according to claim 1, characterized in that: One end of the tilting mechanism frame (102) is mounted with a conveying rib (104) via bolts.

5. A new type of basket utensil dry brush cleaning machine according to claim 1, characterized in that: An outer basket protection cover (101) is provided on the top outer side cover of the turning mechanism frame (102).

6. A new type of basket utensil dry brush cleaning machine according to claim 1, characterized in that: A PLC electric control system (4) is provided at one end of the top of the basket inlet turning assembly (1), and an output end of the PLC electric control system (4) is electrically connected to an input end of a transmission motor (301) via a wire.