Oil-water separation device for vanadyl sulfate solution
By designing an oil-water separation device for vanadyl sulfate solution, using technical means such as heating, servo motor drive and hair dryer, the problem of low oil-water separation efficiency in the existing technology has been solved, and efficient and rapid oil-water separation and recovery have been achieved.
Patent Information
- Application Number
- CN202421917871.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, the oil-water separation efficiency of vanadyl sulfate solution is low, and the treatment time is long, making it difficult to meet the needs of resource recycling and environmental protection.
A vanadyl sulfate solution oil-water separation device is designed, using a structure that combines the separation box and the filter box. The solution is heated by the heating plate. The servo motor drives the screw nut and the scraper to move it, and the oil-slide is removed by a hair dryer and the scraper to achieve oil-water separation.
It significantly improves the efficiency and speed of oil-water separation, reduces the treatment time, achieves efficient removal of oil stains, and ensures the recovery quality of vanadyl sulfate solution.
Smart Images

Figure CN222900284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vanadyl sulfate solution recovery devices, in particular to an oil-water separation device for vanadyl sulfate solution. Background Art
[0002] Vanadyl sulfate solution has a wide range of uses. It can be used as a precursor for preparing high-purity vanadium oxide, as a drug for preparing anti-diabetic drugs in medicine, and can also be used in the energy storage field, etc. At present, the largest use of vanadyl sulfate solution is for preparing vanadium electrolyte. With the continuous charging and discharging of vanadium batteries, the electrolyte becomes ineffective and cannot be used. Considering resource recovery and environmental protection, it is currently stipulated that completely ineffective electrolyte should be recycled and processed, and the waste electrolyte shall not be discarded or dumped without permission.
[0003] The process flow of vanadyl sulfate solution recovery and treatment mainly includes processes such as alkali neutralization, oxidation, impurity removal and purification, and vanadium precipitation. During the recovery and impurity removal and purification process, it is necessary to separate the oil and water in the vanadyl sulfate solution, and then perform vanadium precipitation treatment on the separated water.
[0004] The existing oil-water separation is by precipitation. Utilizing the different densities of oil and water, the oil naturally floats after a long time of precipitation. However, separating oil and water by natural precipitation has a long process treatment time and low oil-water separation efficiency. For this reason, those skilled in the art have now proposed an oil-water separation device for vanadyl sulfate solution to solve the above problems. Summary of the Utility Model
[0005] To make up for the above deficiencies, the utility model provides an oil-water separation device for vanadyl sulfate solution, aiming to improve the problems of long process treatment time and low oil-water separation efficiency caused by natural precipitation in the existing technology.
[0006] To achieve the above object, the utility model adopts the following technical scheme: An oil-water separation device for vanadyl sulfate solution, including a separation tank, support legs are welded to the four sides of the bottom of the separation tank, a partition board one is welded to the left side inside the separation tank, a solution delivery pipe is fixedly installed on the left side of the top of the separation tank, a filter tank is arranged on the left side of the top of the separation tank, handles are fixedly installed on both sides of the front side of the top of the filter tank, a discharge trough is welded to the rear side of the top of the filter tank, rotating shafts are fixedly connected to both sides of the discharge trough, a U-shaped groove is opened on one side of the top of the separation tank, insertion holes are opened on both sides of the inner wall of the U-shaped groove, three diversion holes one are opened at the bottom of the partition board one, a separation device is fixedly installed on the rear side of the top of the separation tank, a separation board is arranged on the right side of the partition board one, an isolation component is slidably connected inside the separation board, a partition board two is fixedly connected to the right side of the separation board, a drain hole is opened on the front side of the bottom of the right side of the separation tank, and an oil discharge hole is opened on the side of the bottom of the right side of the separation tank away from the drain hole.
[0007] As a further description of the above technical solution:
[0008] The separation device includes a U-shaped mounting frame, which is fixedly installed at the rear side of the top of the separation box. A servo motor is fixedly installed on the left side of the U-shaped mounting frame. The output end of the servo motor penetrates through the U-shaped mounting frame and is fixedly connected to a lead screw. A lead screw nut is threadedly connected to the surface of the lead screw. A fixed seat is arranged on the right side of the U-shaped mounting frame. A slide bar is fixedly connected to the inner side of the U-shaped mounting frame. A sliding sleeve is sleeved on the surface of the slide bar. A heating plate is fixedly installed at the bottom of the inner wall of the separation box. A scraping oil assembly is fixedly installed at the bottom of the lead screw nut.
[0009] As a further description of the above technical solution:
[0010] The scraping oil assembly includes an electric push rod, which is fixedly installed at the bottom of the lead screw nut. The output end of the electric push rod is fixedly installed with a cross plate. A scraping plate is fixedly installed on the right side of the cross plate. A water level sensor is fixedly installed on one side of the bottom of the cross plate.
[0011] As a further description of the above technical solution:
[0012] The isolation assembly includes an inner chute, which is opened on the front side of the separation plate. A partition is slidably connected inside the inner chute. A pull rod is fixedly connected to the top of the partition. A second diversion hole is opened on one side of the bottom of the right side of the separation plate, and the second diversion hole is communicated with the inner chute. A sunken groove is opened on the rear side of the top of the separation plate.
[0013] As a further description of the above technical solution:
[0014] A through groove is opened on the top of the front side of the separation box. A hair dryer is fixedly installed inside the through groove. The hair dryer is located in front of the scraping plate. The heating plate is located between the first isolation plate and the separation plate.
[0015] As a further description of the above technical solution:
[0016] A cover plate is fixedly installed on the top of the U-shaped mounting frame. The sliding sleeve is welded to the top of the lead screw nut. One end of the lead screw away from the servo motor penetrates through the U-shaped mounting frame and is sleeved inside the fixed seat. The lead screw is arranged horizontally. The slide bar is located above the lead screw.
[0017] As a further description of the above technical solution:
[0018] A filter plate is fixedly installed at the bottom of the left side of the separation plate. The mesh number of the filter plate is greater than that of the filter box. The filter plate is located on the left side of the three first diversion holes.
[0019] As a further description of the above technical solution:
[0020] On the left side of the bottom of the inner wall of the separation box, three fixing frames are fixedly installed, and a heating pipe is fixedly installed on the top of the three fixing frames. The heating pipe is located at the bottom of the filtering box and on the left side of the first isolation plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, through the mutual cooperation of the structure of the filtering box and the separation device, impurities in the recycled vanadyl sulfate solution can be filtered inside the filtering box, and through the separation device, the filtered vanadyl sulfate solution can be heated, thereby improving the oil-water separation speed in the vanadyl sulfate solution. At the same time, the blower blows the floating oil towards the scraper position, and the floating oil on the surface is removed by the scraper, realizing the discharge of the oil stain from the oil discharge hole and the discharge of the solution from the water discharge hole, thereby achieving the effect of oil-water separation.
[0023] 2. In the utility model, the heating plate is used to heat-treat the filtered vanadyl sulfate solution. The heated solution improves the oil-water separation speed. Under the structural cooperation of the servo motor and the lead screw, it is used to drive the lead screw nut to move horizontally on the surface, and at the same time drive the sliding sleeve to move horizontally on the surface of the sliding rod. The lead screw nut is used to drive the electric push rod and the scraper to move, thereby separately removing the separated floating oil, greatly improving the oil removal speed. The sliding rod and the sliding sleeve are used to improve the stability of the horizontal movement of the lead screw nut. Description of the Drawings
[0024] Figure 1 It is a three-dimensional schematic diagram of an oil-water separation device for vanadyl sulfate solution proposed by the utility model;
[0025] Figure 2 It is a three-dimensional exploded structural schematic diagram of an oil-water separation device for vanadyl sulfate solution proposed by the utility model;
[0026] Figure 3 It is a three-dimensional exploded structural schematic diagram of the separation device of an oil-water separation device for vanadyl sulfate solution proposed by the utility model;
[0027] Figure 4 It is a top-view structural schematic diagram of the filtering box of an oil-water separation device for vanadyl sulfate solution proposed by the utility model;
[0028] Figure 5 It is a three-dimensional exploded structural schematic diagram of the separation box of an oil-water separation device for vanadyl sulfate solution proposed by the utility model.
[0029] Legend Explanation:
[0030] 1. Separation box; 2. Support leg; 3. First isolation plate; 4. Solution delivery pipe; 5. Filter box; 6. Handle; 7. Discharge chute; 8. Rotating shaft; 9. U-shaped groove; 10. Jack; 11. First diversion hole; 12. U-shaped mounting bracket; 13. Servo motor; 14. Lead screw; 15. Lead screw nut; 16. Fixed seat; 17. Slide bar; 18. Slide sleeve; 19. Heating plate; 20. Electric push rod; 21. Horizontal plate; 22. Scraper; 23. Water level sensor; 24. Separation plate; 25. Inner chute; 26. Partition board; 27. Pull rod; 28. Second diversion hole; 29. Sinking groove; 30. Second isolation plate; 31. Drain hole; 32. Oil drain hole; 33. Through groove; 34. Hair dryer; 35. Cover plate; 36. Filter plate; 37. Fixed frame; 38. Heating pipe. Detailed implementation manner
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Refer to Figures 1-5, an embodiment provided by the present utility model: an oil-water separation device for vanadyl sulfate solution, comprising a separation tank 1, a partition plate 1 is welded on the left side inside the separation tank 1, a solution delivery pipe 4 is fixedly installed on the left side of the top of the separation tank 1, a filter tank 5 is arranged on the left side of the top of the separation tank 1, a discharge chute 7 is welded on the rear side of the top of the filter tank 5, three fixing brackets 37 are fixedly installed on the left side of the bottom of the inner wall of the separation tank 1, and a heating pipe 38 is fixedly installed on the top of the three fixing brackets 37. The heating pipe 38 is located at the bottom of the filter tank 5 and on the left side of the partition plate 1. Three diversion holes 11 are opened at the bottom of the partition plate 1. A separation device is fixedly installed on the rear side of the top of the separation tank 1. The separation device comprises a U-shaped mounting bracket 12, the U-shaped mounting bracket 12 is fixedly installed on the rear side of the top of the separation tank 1, a servo motor 13 is fixedly installed on the left side of the U-shaped mounting bracket 12, the output end of the servo motor 13 penetrates through the U-shaped mounting bracket 12 and is fixedly connected with a lead screw 14. A lead screw nut 15 is threadedly connected to the surface of the lead screw 14. A fixed seat 16 is arranged on the right side of the U-shaped mounting bracket 12. A sliding rod 17 is fixedly connected to the inner side of the U-shaped mounting bracket 12. A sliding sleeve 18 is sleeved on the surface of the sliding rod 17. A heating plate 19 is fixedly installed on the bottom of the inner wall of the separation tank 1. A scraping oil assembly is fixedly installed at the bottom of the lead screw nut 15. The scraping oil assembly comprises an electric push rod 20, the electric push rod 20 is fixedly installed at the bottom of the lead screw nut 15, a cross plate 21 is fixedly installed at the output end of the electric push rod 20, a scraping plate 22 is fixedly installed on the right side of the cross plate 21, a water level sensor 23 is fixedly installed on one side of the bottom of the cross plate 21. A separation plate 24 is arranged on the right side of the partition plate 1. The separation plate 24 is fixedly connected with a partition plate 2 30 on the right side. A drain hole 31 is opened at the front side of the bottom of the right side of the separation tank 1. An oil discharge hole 32 is opened on the side of the bottom of the right side of the separation tank 1 away from the drain hole 31.
[0033] Specifically, the solution delivery pipe 4 is used to transport the liquid to be separated from oil and water into the separation tank 1. The filter tank 5 is used to intercept the impurities in the liquid flowing into the separation tank 1, so as to remove the impurities in most of the liquid. The discharge chute 7 is used to pour the impurities in the filter tank 5. The three fixing brackets 37 are used to fix the position of the heating pipe 38 at the bottom of the discharge chute 7, and the heating pipe 38 is used to preliminarily heat the filtered liquid. After the oil-water mixed liquid is heated, it can be separated quickly. The servo motor 13 is used to drive the lead screw 14 to rotate. The lead screw nut 15 can move horizontally through the rotation of the lead screw 14. At the same time, the lead screw nut 15 is used to drive the sliding sleeve 18, the electric push rod 20 and the scraping plate 22 to move horizontally. The water level sensor 23 is used to detect the position of the liquid in the separation tank 1, so as to send a signal to the electric push rod 20 to operate. The electric push rod 20 is used to drive the scraping plate 22 and the water level sensor 23 to move up and down, so that the scraping plate 22 touches the water surface position, which is convenient for removing the floating oil. The partition plate 2 30 is used to isolate the separated oil and water in the separation tank 1, so that the floating oil is discharged from the oil discharge hole 32, and the separated liquid is discharged from the drain hole 31.
[0034] Refer to Figures 2-3 , a separation component is slidably connected inside the separation plate 24. The separation component includes an inner chute 25 which is opened on the front side inside the separation plate 24. A partition plate 26 is slidably connected inside the inner chute 25. A pull rod 27 is fixedly connected to the top of the partition plate 26. A second diversion hole 28 is opened on one side of the bottom right of the separation plate 24. The second diversion hole 28 communicates with the inner chute 25. A sunken groove 29 is opened on the rear side of the top of the separation plate 24. A through groove 33 is opened on the top front side of the separation box 1. A hair dryer 34 is fixedly installed inside the through groove 33. The hair dryer 34 is located in front of the scraping plate 22. The heating plate 19 is located between the first isolation plate 3 and the separation plate 24.
[0035] Specifically, the second diversion hole 28 is used to direct the separated liquid towards the drainage hole 31, thereby achieving the oil-water separation effect of the vanadyl sulfate solution. By opening the inner chute 25, the partition plate 26 and the sliding rod 17 can move up and down inside, and at the same time, it is used to block the second diversion hole 28. By setting the hair dryer 34, it is used to blow the separated floating oil towards the position of the scraping plate 22, thereby improving the efficiency of separating oil and water.
[0036] Refer to Figures 2-5 , a cover plate 35 is fixedly installed on the top of the U-shaped mounting frame 12. The sliding sleeve 18 is welded to the top of the lead screw nut 15. One end of the lead screw 14 away from the servo motor 13 penetrates through the U-shaped mounting frame 12 and is sleeved inside the fixed seat 16. The lead screw 14 is horizontally arranged. The sliding rod 17 is located on the top of the lead screw 14. A filter plate 36 is fixedly installed on the bottom left of the separation plate 24. The mesh number of the filter plate 36 is greater than that of the filter box 5. The filter plate 36 is located on the left side of the three diversion holes. Support legs 2 are welded to the four corners of the bottom of the separation box 1. Handles 6 are fixedly installed on both sides of the top front of the filter box 5. Rotating shafts 8 are fixedly connected to both sides of the discharge chute 7. A U-shaped groove 9 is opened on one side of the top of the separation box 1. Insertion holes 10 are opened on both sides of the inner wall of the U-shaped groove 9.
[0037] Specifically, by fixedly installing the cover plate 35 on the top of the U-shaped mounting frame 12, it is used to prevent personnel from accidentally touching the rotating lead screw 14 and improve the safety of device use. By horizontally arranging the lead screw 14, it is used to drive the lead screw nut 15 and the scraping plate 22 to move horizontally, facilitating the removal of the separated floating oil. The filter plate 36 is used to filter fine impurities in the vanadyl sulfate solution and improve the quality of the recovered vanadyl sulfate solution. By setting the rotating shafts 8 and the handles 6, it is convenient for the user to pour the filter box 5 filled with impurities.
[0038] Working principle: When in use, the vanadyl sulfate solution to be separated from oil and water is discharged through the solution delivery pipe 4. After being discharged, the solution first falls into the interior of the filtration tank 5, and the impurities mixed in the solution flowing into the filtration tank 5 are intercepted. Subsequently, the filtered liquid flows into the bottom of the separation tank 1, and the solution continues to flow to the right from the three groups of first diversion holes 11. When the liquid level inside the separation tank 1 continues to rise, the heating tube 38 is started to heat the solution flowing down from the filtration tank 5. Then, the heating plate 19 is turned on to heat the solution flowing out from the three groups of first diversion holes 11 again. After being heated twice, the solution in the separation tank 1 quickly undergoes an oil-water separation reaction, with the oil floating on top of the water. As the vanadyl sulfate solution is continuously injected into the separation tank 1, the liquid level of the solution keeps rising. When the water level sensor 23 detects and touches the liquid level, the water level sensor 23 sends a signal for the servo motor 13 and the hair dryer 34 to run synchronously. The hair dryer 34 blows the separated floating oil to one side of the scraper 22. After the servo motor 13 runs, it synchronously drives the lead screw 14 to rotate. When the lead screw 14 rotates, it synchronously drives the lead screw nut 15 to move horizontally. The sliding sleeve 18 moves horizontally on the surface of the sliding rod 17. The lead screw nut 15 synchronously drives the electric push rod 20, the cross plate 21, and the scraper 22 to move horizontally. When the scraper 22 moves, it can push the floating oil floating upward to the right. The floating oil is pushed to the sunken groove 29 and then flows to the rear side of the rear isolation plate two 30, and then is discharged along the oil discharge hole 32. When the scraper 22 moves to the rightmost side, the output end of the electric push rod 20 moves upward, synchronously driving the scraper 22 to move upward. When the water level sensor 23 is separated from the liquid, the servo motor 13 rotates in reverse, driving the lead screw nut 15, the electric push rod 20, and the scraper 22 to move to the left. After the scraper 22 moves to the leftmost side, the electric push rod 20 operates to push the cross plate 21, the scraper 22, and the water level sensor 23 to move downward. When the floating oil is completely discharged, the pull rod 27 is pulled upward to drive the partition plate 26 to move upward inside the inner chute 25. At this time, the second diversion hole 28 is opened, and the separated liquid flows in the direction of the drain hole 31 from the diversion hole, and finally the separated liquid is discharged from the drain hole 31, and the floating oil is discharged from the oil discharge hole 32.
[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A vanadyl sulfate solution oil-water separation device, comprising a separation box (1), characterized in that: Support legs (2) are welded around the bottom of the separation box (1), an isolation plate (3) is welded on the left side of the interior of the separation box (1), a solution delivery pipe (4) is fixedly installed on the left side of the top of the separation box (1), a filter box (5) is arranged on the left side of the top of the separation box (1), handles (6) are fixedly installed on both sides of the front top of the filter box (5), a discharge trough (7) is welded on the rear side of the top of the filter box (5), and rotating shafts (8) are fixedly connected on both sides of the discharge trough (7), a U-shaped groove (9) is opened on one side of the top of the separation box (1), and the U-shaped groove ( 9) Both sides of the inner wall are provided with plug holes (10), the bottom of the isolation plate 1 (3) is provided with three groups of guide holes 1 (11), a separation device is fixedly installed on the top rear side of the separation box (1), a separation plate (24) is arranged on the right side of the isolation plate 1 (3), an isolation assembly is slidably connected inside the separation plate (24), an isolation plate 2 (30) is fixedly connected on the right side of the separation plate (24), a drainage hole (31) is provided on the front side of the bottom right side of the separation box (1), and an oil drainage hole (32) is provided on the side of the bottom right side of the separation box (1) away from the drainage hole (31).
2. The vanadyl sulfate solution oil-water separation device according to claim 1, characterized in that: The separation device comprises a U-shaped mounting frame (12), wherein the U-shaped mounting frame (12) is fixedly mounted on the top rear side of the separation box (1), a servo motor (13) is fixedly mounted on the left side of the U-shaped mounting frame (12), an output end of the servo motor (13) passes through the U-shaped mounting frame (12) and is fixedly connected to a screw rod (14), a screw rod nut (15) is threadedly connected to the surface of the screw rod (14), a fixing seat (16) is arranged on the right side of the U-shaped mounting frame (12), a sliding rod (17) is fixedly connected to the inner side of the U-shaped mounting frame (12), a sliding sleeve (18) is sleeved on the surface of the sliding rod (17), a heating plate (19) is fixedly mounted on the bottom of the inner wall of the separation box (1), and an oil scraping assembly is fixedly mounted on the bottom of the screw rod nut (15).
3. The vanadyl sulfate solution oil-water separation device according to claim 2, characterized in that: The oil scraping assembly comprises an electric push rod (20), the electric push rod (20) is fixedly mounted on the bottom of the screw nut (15), a transverse plate (21) is fixedly mounted on the output end of the electric push rod (20), a scraping plate (22) is fixedly mounted on the right side of the transverse plate (21), and a water level sensor (23) is fixedly mounted on one side of the bottom of the transverse plate (21).
4. The vanadyl sulfate solution oil-water separation device according to claim 1, characterized in that: The isolation component includes an inner slide groove (25), the inner slide groove (25) is opened on the front side of the separation plate (24), a partition plate (26) is slidably connected inside the inner slide groove (25), a pull rod (27) is fixedly connected to the top of the partition plate (26), a guide hole 2 (28) is opened on one side of the bottom right side of the separation plate (24), the guide hole 2 (28) is connected to the inner slide groove (25), and a sink groove (29) is opened on the rear side of the top of the separation plate (24).
5. The vanadyl sulfate solution oil-water separation device according to claim 2, characterized in that: A through groove (33) is provided at the top of the front side of the separation box (1), a blower (34) is fixedly installed inside the through groove (33), the blower (34) is located in front of the scraper (22), and the heating plate (19) is located between the isolation plate 1 (3) and the separation plate (24).
6. The vanadyl sulfate solution oil-water separation device according to claim 2, characterized in that: A cover plate (35) is fixedly mounted on the top of the U-shaped mounting frame (12); the sliding sleeve (18) is welded to the top of the screw nut (15); one end of the screw (14) away from the servo motor (13) passes through the U-shaped mounting frame (12) and is sleeved inside the fixing seat (16); the screw (14) is arranged horizontally; and the sliding rod (17) is located on the top of the screw (14).
7. The vanadyl sulfate solution oil-water separation device according to claim 1, characterized in that: A filter plate (36) is fixedly mounted on the bottom left side of the separation plate (24). The mesh number of the filter plate (36) is greater than the mesh number of the filter box (5). The filter plate (36) is located on the left side of one of the three groups of guide holes (11).
8. The vanadyl sulfate solution oil-water separation device according to claim 1, characterized in that: Three groups of fixing frames (37) are fixedly installed on the left side of the bottom of the inner wall of the separation box (1), and heating pipes (38) are fixedly installed on the top of the three groups of fixing frames (37). The heating pipes (38) are located at the bottom of the filter box (5) and on the left side of the isolation plate (3).