Tunnel concrete spraying device with concrete recycling function
Through the combined device of the diversion bucket, recycling paddle and conveyor belt, the problem of concrete drop and waste in tunnel construction is solved, concrete recycling and reuse is realized, and diverse jet needs are met.
Patent Information
- Application Number
- CN202422051171.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-23
AI Technical Summary
During tunnel construction, large amounts of drops during spraying concrete cause waste, and the existing technology is difficult to effectively recycle and utilize.
A tunnel concrete jetting device with concrete recovery is designed. Through a combination of a diversion bucket and a recycling paddle, the concrete is conveyed to the feed hopper by using a conveyor belt, and then stirred in the material box and used again. It combines a multi-stage spray head controlled by a movable arm and a cylinder to achieve flexible jetting.
The effective recycling and reuse of concrete is achieved, avoiding waste, and meeting the injection requirements of different construction needs.
Smart Images

Figure CN223164531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete recycling, and more specifically, the utility model relates to a tunnel concrete spraying device with concrete recycling. Background Art
[0002] The primary support of a tunnel refers to the structural layer with relatively small stiffness constructed immediately after the tunnel excavation to control the appropriate release of surrounding rock stress and deformation, increase the structural safety factor and facilitate construction, and which is part of the permanent load-bearing structure. Shotcrete is sprayed on the structural layer. Shotcrete is to load the pre-prepared cement, sand, gravel, water and a certain amount of admixtures into a shotcreting machine, and use high-pressure air to send it to the nozzle where it is mixed with a quick-setting agent and then sprayed onto the surface of the rock or concrete at a very high speed. However, a large amount of concrete will fall off during the spraying process, resulting in waste. Therefore, in view of this problem, how to design a tunnel concrete spraying device with concrete recycling has become the problem that we need to solve currently. Summary of the Utility Model
[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a tunnel concrete spraying device with concrete recycling. By setting a diversion hopper and a recycling paddle, the concrete is pushed into the inner side of the diversion hopper by the recycling paddle, conveyed into the feed hopper through a conveyor belt, and then pumped into the feed tank, and can be used again after secondary mixing in the tank to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A tunnel concrete spraying device with concrete recycling, including a main body. An electric cylinder is fixedly installed on one side of the main body. The output end of the electric cylinder is fixedly installed with a diversion hopper. The diversion hopper is slidably connected to the inside of the main body. A support frame is fixedly installed on the top of the diversion hopper. A recycling paddle is rotatably connected to the inside of the support frame. A first motor is fixedly installed on one side of the support frame. The recycling paddle is fixedly installed on the output end of the first motor. A conveying roller is rotatably connected to the inside of the diversion hopper. A conveyor belt is sleeved on the outside of the conveying roller. A second motor is fixedly installed on one side of the diversion hopper. The conveying roller is fixedly installed on the output end of the second motor.
[0005] In a preferred embodiment, a feed hopper is fixedly installed on one side of the diversion hopper. A first material conveying pipe is communicated with the bottom of the feed hopper.
[0006] In a preferred embodiment, a first concrete pump is fixedly installed on the top of the main body. The first material conveying pipe is communicated with the first concrete pump. A feed tank is fixedly installed on the top of the main body.
[0007] In a preferred embodiment, the first concrete pump is communicatively connected to the material tank. A stirring shaft is rotatably connected inside the material tank. A third motor is fixedly installed on one side of the material tank, and the stirring shaft is fixedly installed at the output end of the third motor.
[0008] In a preferred embodiment, a second concrete pump is communicatively connected to one side of the material tank, and a movable arm is hinged to the top of the main body.
[0009] In a preferred embodiment, a second feed pipe is communicatively connected to the top of the second concrete pump. A cylinder is hinged to the bottom of the movable arm, and the cylinder is hinged to one side of the main body.
[0010] In a preferred embodiment, a spray head is fixedly installed at one end of the movable arm, and the second feed pipe is communicatively connected to the spray head.
[0011] The technical effects and advantages of the present utility model are as follows:
[0012] 1. By providing a diversion hopper and a recovery paddle, the present utility model drives the recovery paddle to rotate by starting the first motor, so that the concrete is pushed into the inner side of the diversion hopper by the recovery paddle, and then conveyed into the feed hopper through the conveyor belt and pumped into the material tank, thereby completing the recovery of the concrete. At this time, the stirring shaft can be driven to rotate by starting the second motor, so as to stir the concrete in the material tank, and further make the recovered concrete meet the use conditions, thereby realizing the recovery of the concrete and avoiding waste.
[0013] 2. By providing a movable arm, when spraying concrete, the second concrete pump is started to convey the concrete through the second feed pipe and sprayed out through the spray head. Since the movable arm is divided into multiple sections, and each section can be controlled by a cylinder, the movable arm can be in different states by controlling multiple cylinders, thereby meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a partial structural cross-sectional view of the present utility model;
[0015] Figure 2 It is the present utility model Figure 1 An enlarged view of the structure of part A;
[0016] Figure 3 It is the present utility model Figure 1 An enlarged view of the structure of part B;
[0017] Figure 4 It is a schematic diagram of the overall structure of the present utility model.
[0018] The reference numerals are: 1, main body; 2, electric cylinder; 3, diversion hopper; 4, support frame; 5, recovery paddle; 6, first motor; 7, conveying roller; 8, conveyor belt; 9, second motor; 10, feeding hopper; 11, first conveying pipe; 12, first concrete pump; 13, material box; 14, mixing shaft; 15, third motor; 16, second concrete pump; 17, movable arm; 18, cylinder; 19, second conveying pipe; 20, nozzle. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Refer to the attached drawings of the specification Figures 1-4 , as Figure 1 shown, a tunnel concrete spraying device with concrete recovery in the embodiment of the present invention includes a main body 1. An electric cylinder 2 is fixedly installed on one side of the main body 1. The output end of the electric cylinder 2 is fixedly installed with a diversion hopper 3. The diversion hopper 3 is slidably connected to the inside of the main body 1. A support frame 4 is fixedly installed on the top of the diversion hopper 3. A recovery paddle 5 is rotatably connected to the inside of the support frame 4. As Figure 2 shown, a first motor 6 is fixedly installed on one side of the support frame 4. The recovery paddle 5 is fixedly installed on the output end of the first motor 6. As Figure 3 shown, a conveying roller 7 is rotatably connected to the inside of the diversion hopper 3. A conveyor belt 8 is sleeved on the outside of the conveying roller 7. A second motor 9 is fixedly installed on one side of the diversion hopper 3. The conveying roller 7 is fixedly installed on the output end of the second motor 9. A feeding hopper 10 is fixedly installed on one side of the diversion hopper 3. A first conveying pipe 11 is communicated with the bottom of the feeding hopper 10. As Figure 1 shown, a first concrete pump 12 is fixedly installed on the top of the main body 1. The first conveying pipe 11 is communicated with the first concrete pump 12. A material box 13 is fixedly installed on the top of the main body 1.
[0021] It should be noted that when recycling the fallen concrete, the electric cylinder 2 is started to drive the diversion hopper 3 to descend, so that one side of the diversion hopper 3 can contact the ground. Then, when the main body 1 moves, the concrete can enter the inside of the diversion hopper 3. The first motor 6 is started to drive the recovery paddle 5 to rotate, and the concrete is pushed into the inside of the diversion hopper 3 by the recovery paddle 5. The concrete entering the diversion hopper 3 will fall on the top of the conveyor belt 8. At this time, the second motor 9 is started to drive the conveyor roller 7 to rotate, so that the conveyor belt 8 runs and drives the concrete into the feeding hopper 10. The first concrete pump 12 is started to send the concrete in the feeding hopper 10 into the material box 13, thus completing the recycling of the concrete. At this time, the third motor 15 can be started to drive the stirring shaft 14 to rotate, so as to stir the concrete in the material box 13, and then make the recycled concrete meet the use conditions, so as to realize the recycling of the concrete and avoid waste.
[0022] Furthermore, as Figure 1 shown, the first concrete pump 12 is communicatively connected to the material box 13. A stirring shaft 14 is rotatably connected inside the material box 13. A third motor 15 is fixedly installed on one side of the material box 13. The stirring shaft 14 is fixedly installed at the output end of the third motor 15. A second concrete pump 16 is communicatively provided on one side of the material box 13. A movable arm 17 is hinged to the top of the main body 1. A second delivery pipe 19 is communicatively connected to the top of the second concrete pump 16. A cylinder 18 is hinged to the bottom of the movable arm 17. The cylinder 18 is hinged to one side of the main body 1. A spray head 20 is fixedly installed at one end of the movable arm 17. The second delivery pipe 19 is communicatively connected to the spray head 20.
[0023] It should be noted that when spraying the concrete, the second concrete pump 16 is started to convey the concrete through the second delivery pipe 19 and spray it out through the spray head 20. Since the movable arm 17 is divided into multiple sections and each section can be controlled by the cylinder 18, the movable arm 17 can be in different states by controlling multiple cylinders 18, so as to meet the use requirements.
[0024] Finally, the following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;
[0025] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0026] Finally, the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A tunnel concrete spraying device with concrete recycling, comprising a main body (1), characterized in that: One side of the main body (1) is fixedly installed with an electric cylinder (2), the output end of the electric cylinder (2) is fixedly installed with a diversion hopper (3), the diversion hopper (3) is slidably connected to the inside of the main body (1), the top of the diversion hopper (3) is fixedly installed with a support frame (4), the inside of the support frame (4) is rotatably connected with a recovery paddle (5), one side of the support frame (4) is fixedly installed with a first motor (6), the recovery paddle (5) is fixedly installed at the output end of the first motor (6), the inside of the diversion hopper (3) is rotatably connected with a conveying roller (7), the outside of the conveying roller (7) is sleeved with a conveyor belt (8), one side of the diversion hopper (3) is fixedly installed with a second motor (9), and the conveying roller (7) is fixedly installed at the output end of the second motor (9).
2. The tunnel concrete spraying device with concrete recycling according to claim 1, characterized in that: One side of the diversion hopper (3) is fixedly installed with a feed hopper (10), and the bottom of the feed hopper (10) is communicated with a first feed pipe (11).
3. The tunnel concrete spraying device with concrete recycling according to claim 2, characterized in that: The top of the main body (1) is fixedly installed with a first concrete pump (12), the first feed pipe (11) is communicated with the first concrete pump (12), and the top of the main body (1) is fixedly installed with a material box (13).
4. A tunnel concrete spraying device with concrete recycling according to claim 3, characterized in that: The first concrete pump (12) is communicated with the material box (13), the inside of the material box (13) is rotatably connected with a stirring shaft (14), one side of the material box (13) is fixedly installed with a third motor (15), and the stirring shaft (14) is fixedly installed at the output end of the third motor (15).
5. A tunnel concrete spraying device with concrete recycling according to claim 4, characterized in that: One side of the material box (13) is communicated with a second concrete pump (16), and the top of the main body (1) is hinged with a movable arm (17).
6. The tunnel concrete spraying device with concrete recycling according to claim 5, characterized in that: The top of the second concrete pump (16) is communicated with a second feed pipe (19), the bottom of the movable arm (17) is hinged with a cylinder (18), and the cylinder (18) is hinged to one side of the main body (1).
7. The tunnel concrete spraying device with concrete recycling according to claim 6, characterized in that: One end of the movable arm (17) is fixedly installed with a nozzle (20), and the second feed pipe (19) is communicated with the nozzle (20).