Crucible transfer device
By designing a dedicated crucible transfer device, including a transfer trolley and mobile rails, the problems of low crucible transfer efficiency and high safety risks in the production of aluminum alloy automotive parts have been solved, and efficient and safe crucible transfer operations have been achieved.
Patent Information
- Application Number
- CN202422147647.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the existing differential pressure casting process of aluminum alloy automobile parts, the crucible transfer efficiency is low and the safety risk is high, and the use of forklifts has obvious disadvantages.
A crucible transfer device is designed, which includes a transfer trolley and a movable track. The transfer trolley is provided with traveling wheels and a power device, equipped with a control room, a movable guide groove and a push-pull slider, so as to realize the transfer of crucibles at fixed points and fixed routes, and support the lateral movement of the crucible and automatic loading and unloading operations.
The efficiency and safety of crucible transportation are improved, the smoothness and reliability of the transportation process are ensured, the operation of taking and placing the crucible is simplified, and the safety risks of the operation are reduced.
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Figure CN223341649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy automobile parts casting, in particular to a crucible transfer device. Background Art
[0002] During the differential pressure casting process for aluminum alloy automotive parts, crucibles are typically used to transfer molten aluminum from the melting furnace to the die-casting machine for component casting. Crucibles that are low in the die-casting machine are then transported back to the melting furnace for refilling. Currently, forklifts are commonly used to transfer crucibles on-site. While forklifts offer certain advantages in mobility and flexibility, they also come with significant disadvantages such as low efficiency and high safety risks.
[0003] Based on this, developing a new type of crucible transfer device for application in actual production is an urgent problem to be solved. Utility Model Content
[0004] The purpose of the present invention is to provide a crucible transfer device to solve the problems of low efficiency and high safety risks of existing crucible transfer.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A crucible transfer device includes a transfer trolley for transferring crucibles. A movable track is provided corresponding to the transfer trolley. The movable track is laid between a melting furnace and a die-casting machine. The transfer trolley is rotatably connected to a traveling wheel, and the traveling wheel is rollingly connected to the moving track.
[0007] Preferably, a power device is provided on the transfer trolley corresponding to the traveling wheels, and the power device is connected to the traveling wheels in a transmission manner to provide power for the traveling wheels to rotate and drive the transfer trolley to move forward.
[0008] Preferably, the transfer trolley is provided with a control room for operating the transfer trolley.
[0009] Preferably, the transfer trolley is provided with a movable guide groove for lateral movement of the crucible, and a supporting plate is provided at the bottom of the crucible. The supporting plate is rotatably connected to a movable roller, and the movable roller is rollingly connected to the movable guide groove.
[0010] Preferably, a push-pull slider is provided on the transfer trolley corresponding to the crucible to provide power for the crucible to move laterally on the transfer trolley. A transverse sliding groove is provided on the transfer trolley, and the push-pull slider is slidably connected to the transverse sliding groove.
[0011] Preferably, the crucible is connected with a clamping block for clamping the push-pull slider, and the push-pull slider is hinged with a pull-back hook corresponding to the clamping block, and the pull-back hook can be buckled on the clamping block to achieve the connection and fixation between the crucible and the push-pull slider.
[0012] Preferably, the transfer trolley is provided with two or more crucible placement positions.
[0013] The beneficial effects of the utility model are as follows: the utility model realizes the crucible transfer operation at a fixed point and a fixed route by arranging a special transfer trolley and a moving track, thereby ensuring the smoothness and reliability of the transfer process and avoiding the problems of low working efficiency and high safety risks caused by forklift transfer of crucibles; the arrangement of the moving guide groove and the moving roller enables the crucible to have a lateral movement function on the transfer trolley, which is convenient for completing the boarding and disembarking actions and facilitating the crucible picking and placing operations; the arrangement of the push-pull slider realizes the automatic boarding and disembarking actions of the crucible, further facilitates the operation and improves the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a structural diagram of the present utility model.
[0016] In the figure: 1--transfer trolley; 11--travel wheel; 12--power unit; 13--control room; 14--moving guide groove; 2--moving track; 3--pallet; 31--moving roller; 4--push-pull slider; 41--transverse slide; 42--block; 43--retracting hook. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] like Figure 1As shown, a crucible transfer device includes a transfer trolley 1 for transferring crucibles, and a movable track 2 is provided corresponding to the transfer trolley 1. The movable track 2 is laid between the melting furnace and the die-casting machine. The transfer trolley 1 is rotatably connected to a traveling wheel 11, and the traveling wheel 11 is rollingly connected to the movable track 2. When in use, the transfer trolley 1 moves along the movable track 2 to the melting furnace, and a fully loaded crucible filled with molten aluminum is placed on the transfer trolley 1, which is then transferred to the die-casting machine by the transfer trolley 1 to complete the transfer and delivery of the molten aluminum. At the same time, the empty crucible with a lower liquid level in the die-casting machine is placed on the transfer trolley 1, which is recovered and transferred by the transfer trolley 1 to the melting furnace for refilling with molten aluminum. This embodiment realizes the fixed-point and fixed-route crucible transfer operation by providing a dedicated transfer trolley 1 and movable track 2, ensuring the smooth and reliable transfer process, and avoiding the problems of low operating efficiency and high safety risks caused by forklift transfer of crucibles.
[0019] As a preferred embodiment, the transfer cart 1 is provided with a power unit 12 corresponding to the travel wheels 11. The power unit 12 is connected to the travel wheels 11 to provide power for the travel wheels 11 to rotate and drive the transfer cart 1 to move. Furthermore, the transfer cart 1 is provided with a control room 13 for operating the transfer cart 1, which facilitates the operator to control the transfer cart 1 in real time and can follow the transfer cart 1 to ensure precise control and avoid walking to follow the transfer cart 1, saving physical effort.
[0020] In a further embodiment, the transfer cart 1 is provided with a movable guide groove 14 for lateral movement of the crucible. A support plate 3 for supporting the crucible is provided at the bottom of the crucible. The support plate 3 is rotatably connected to a movable roller 31, which is in rolling contact with the movable guide groove 14. The support plate 3 can be laterally moved through the movable guide groove 14 to facilitate loading and unloading of the crucible. During operation, a fully loaded crucible is laterally moved from the melting furnace via the movable guide groove 14 onto the transfer cart 1. The transfer cart 1 then transports the fully loaded crucible to the die-casting machine, where it is laterally dismounted via the movable guide groove 14, completing the crucible transfer operation.
[0021] Furthermore, the transfer trolley 1 is provided with a push-pull slider 4 for the crucible to provide power for the crucible to move laterally on the transfer trolley 1. The transfer trolley is provided with a transverse chute 41, and the push-pull slider 4 is slidably connected to the transverse chute 41. The push-pull slider 4 moves horizontally in the transverse chute 41, and the crucible can be driven to complete the movement of the upper and lower transfer trolleys 1. In this embodiment, the transfer trolley 1 is provided with a transverse force corresponding to the push-pull slider 4 to realize the automatic push-pull action of the push-pull slider 4. The transverse force can use the gear, rack matching mechanism or sprocket, chain mechanism in the prior art to drive the push-pull slider 4 to move horizontally in the transverse chute 41, which will not be described in detail here.
[0022] Furthermore, the crucible is connected to a clamping block 42 for clamping the push-pull slider 4, and the push-pull slider 4 is hinged with a pull-back hook 43 corresponding to the clamping block 42. The pull-back hook 43 can be buckled on the clamping block 42 to connect and fix the crucible to the push-pull slider 4, so that the push-pull slider 4 can pull the crucible onto the vehicle.
[0023] When in use, the transfer trolley 1 moves to the melting furnace, and the transverse slider moves to the edge of the transfer trolley 1 under the drive of the power device 12, and the flip-back hook 43 is snapped onto the block 42 of the crucible, and the transverse slider pulls the crucible onto the trolley; when getting off the trolley, the flip-back hook 43 is pulled to disengage the block 42, and the transverse slider pushes the crucible to move laterally out to complete the getting off action.
[0024] Furthermore, the transfer trolley 1 is provided with two or more crucible placement positions. When performing the crucible transfer operation, one transfer trolley 1 can simultaneously complete the delivery of full crucibles and the recovery of empty crucibles in one reciprocating movement, further ensuring the operation efficiency.
[0025] The above disclosure is only a specific embodiment of the present invention, but the present invention is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, any deformation made should be deemed to be protected by the present invention.
Claims
1. A crucible transfer device, characterized in that: The invention comprises a transfer trolley (1) for transferring a crucible, wherein a movable track (2) is provided corresponding to the transfer trolley (1), and the movable track (2) is laid between a melting furnace and a die-casting machine, and a traveling wheel (11) is rotatably connected to the transfer trolley (1), and the traveling wheel (11) is rollingly connected to the movable track (2); the transfer trolley (1) is provided with a movable guide groove (14) for lateral movement of the crucible, and a support plate (3) is provided at the bottom of the crucible, and a movable roller (31) is rotatably connected to the support plate (3), and the movable roller (31) is rollingly connected to the movable guide groove (14).
2. The crucible transfer device according to claim 1, characterized in that: The transfer trolley (1) is provided with a power device (12) corresponding to the traveling wheels (11), and the power device (12) is connected to the traveling wheels (11) in a transmission manner to provide power for the traveling wheels (11) to rotate and drive the transfer trolley (1) to move.
3. The crucible transfer device according to claim 1, characterized in that: The transfer trolley (1) is provided with a control room (13) for controlling the transfer trolley (1).
4. The crucible transfer device according to claim 1, characterized in that: A push-pull slider (4) is provided on the transfer trolley (1) corresponding to the crucible to provide power for the crucible to move laterally on the transfer trolley (1). A transverse sliding groove (41) is provided on the transfer trolley, and the push-pull slider (4) is slidably connected to the transverse sliding groove (41).
5. The crucible transfer device according to claim 4, characterized in that: The crucible is connected to a clamping block (42) for clamping the push-pull slider (4), and the push-pull slider (4) is hinged with a retraction hook (43) corresponding to the clamping block (42). The retraction hook (43) can be buckled on the clamping block (42) to achieve the connection and fixation between the crucible and the push-pull slider (4).
6. The crucible transfer device according to claim 1, characterized in that: The transfer trolley (1) is provided with two or more crucible placement positions.
Citation Information
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