Vegetable ingredient weighing device

By using a dual-belt conveyor system and a roller weighing platform, the problems of low efficiency and unstable quality in vegetable loading are solved, enabling fast and precise loading control, improving loading efficiency and protecting vegetable quality.

CN224019133UActive Publication Date: 2026-03-20XINGTAI INTELLIGENT PACKAGING EQUIPMENT (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202520748814.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-20
Estimated Expiration
2035-04-21

AI Technical Summary

Technical Problem

Existing vegetable processing equipment is inefficient when loading and weighing vegetables, and it is difficult to achieve fast and accurate loading, which can easily lead to unstable quality and vegetable loss.

Method used

It adopts a dual-belt conveyor mechanism, combined with adjustable speed upper and lower belt drive motors, and works with a roller weighing platform to achieve fast and efficient loading. The loading accuracy is controlled by adjusting the high speed, medium speed and low speed, and the operation of each component is monitored and coordinated in real time by weighing sensors.

Benefits of technology

It enables rapid and precise control of vegetable loading, reduces fluctuations in loading quality, improves loading efficiency, and protects vegetable quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vegetable ingredient weighing device. The device comprises a support frame; the lower belt conveying mechanism is mounted on the supporting frame, has forward conveying and reverse conveying capacities, is adjustable in conveying speed, and can move back and forth on the supporting frame in the conveying direction; the upper belt conveying mechanism is located above the lower belt conveying mechanism, and the conveying speed of the upper belt conveying mechanism is adjustable; and the roller path weighing platform is positioned beside the support frame and is used for placing a batching container, the roller path weighing platform has a weighing capability, and when the batching container is placed on the roller path weighing platform, the roller path weighing platform can receive vegetable materials conveyed from the upper belt conveying mechanism and the lower belt conveying mechanism. Compared with the prior art, the vegetable burdening device has the advantages of high vegetable burdening accuracy, high vegetable burdening efficiency and the like.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of vegetable processing, and relates to a vegetable ingredient weighing device. BACKGROUND

[0002] In the vegetable fresh circulation industry and vegetable fresh processing, the processed vegetables and fruits need to be sorted according to the weight, and the product needs to be weighed and packed by the staff, which is low in working efficiency, and when the packing speed of the operator is affected and cannot be quickly packed and weighed according to the speed of the conveyed fruits and vegetables, the fruits and vegetables will fall off, affecting the quality and appearance of the fruits and vegetables, and the operator has a large workload and low packing efficiency.

[0003] Therefore, CN219651443U provides an automatic weighing and basket loading device for vegetable processing, which realizes automatic weight loading by adopting a conveying belt and a weighing device, but when the loading reaches a specified value, the quality of the loaded vegetables will exceed the specified value due to the response time of the sealing plate, and if the response time of the sealing plate is advanced, the advance amount cannot be accurately controlled due to the instability of the vegetable conveying process, which will cause the instability of the final loading quality, that is, there is a large fluctuation in the loading quality, and in addition, the sealing plate is easy to collide with the vegetables, affecting the quality of the vegetables. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a vegetable ingredient weighing device, which can realize rapid and accurate loading operation of vegetables.

[0005] The utility model can be realized by the following technical scheme.

[0006] A vegetable ingredient weighing device comprises:

[0007] A support frame;

[0008] A lower belt conveying mechanism installed on the support frame, which has a forward conveying and reverse conveying ability and an adjustable conveying speed, and can move back and forth along the conveying direction on the support frame;

[0009] An upper belt conveying mechanism located above the lower belt conveying mechanism, which has an adjustable conveying speed;

[0010] And a roller scale platform located beside the support frame and used for placing an ingredient container, the roller scale platform has a weighing capacity, and when the ingredient container is placed on the roller scale platform, it can receive the vegetable material sent from the upper belt conveying mechanism and the lower belt conveying mechanism.

[0011] Further, the upper belt conveying mechanism comprises an upper conveying belt and an upper belt driving motor for driving the upper conveying belt to move, and the speed of the upper belt driving motor is adjustable.

[0012] Further, the upper belt driving motor has a multi-stage speed regulation function. Here, the upper belt driving motor can be a conventional motor, and the speed regulation function can be achieved by a frequency converter or the like. In addition, preferably, the upper belt driving motor also has a forward and reverse rotation capability, and when the feeding is stopped, the upper conveying belt can be controlled to rotate reversely to collect the material for a certain distance, thereby effectively avoiding the problem of material collapse. The lower belt conveying mechanism can also be operated in this way.

[0013] Further, the lower belt conveying mechanism comprises a lower conveying frame, a lower conveying belt and a lower belt driving motor arranged on the lower conveying frame, the lower belt driving motor has a forward and reverse rotation capability, the bottom of the lower conveying frame is provided with a sliding roller, and the support frame is also provided with a displacement control cylinder connected with the lower conveying frame and used for driving the lower conveying frame to move back and forth along the conveying direction.

[0014] Further, the lower belt driving motor also has a multi-stage speed regulation function. Similarly, a conventional motor can be used, and the speed regulation function can be achieved by a frequency converter or the like.

[0015] Further, the moving stroke range of the lower belt conveying mechanism satisfies that when the lower belt conveying mechanism moves to the maximum outside the support frame, the lower belt conveying mechanism can receive the vegetable material sent from the upper belt conveying mechanism and store it.

[0016] When the lower belt conveying mechanism is retracted to the maximum inside the support frame, the lower belt conveying mechanism completely leaves the path for the upper belt conveying mechanism to feed the material container.

[0017] Further, the end of the support frame above the roller track scale platform is also provided with two side baffles on both sides and a front baffle in front, and the two side baffles and the front baffle together form a discharging guide channel with a width decreasing from top to bottom, for guiding the discharging direction of the vegetable material sent from the upper belt conveying mechanism. In addition, the front baffle is detachably arranged on the two side baffles in a pull-out manner, and the front baffle mainly prevents the vegetable material sent at high speed from splashing.

[0018] Further, the upper surface of the roller track scale platform is also provided with horizontal guide baffles for guiding the feeding and discharging of the material container.

[0019] Further, the bottom of the roller track scale platform is provided with a weighing sensor.

[0020] Further, the device further comprises a controller coordinating the operation of the components.

[0021] Compared with the prior art, the utility model discloses two belt conveying mechanisms of different conveying speeds, and the roller weighing platform, the upper belt conveying mechanism is used to quickly and efficiently load the ingredient container to the critical value, and then the lower belt conveying mechanism is used to accurately load the ingredient container to the set loading value, so that the loading operation of the ingredient container can be quickly and efficiently realized. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a front view schematic diagram of the utility model;

[0024] Figure 3 It is a side view schematic diagram of the utility model;

[0025] Figure 4 It is a top view schematic diagram of the device;

[0026] Marking description in the drawing:

[0027] 1-support frame, 11-ingredient container, 12-left side baffle, 13-front baffle, 14-right side baffle;

[0028] 2-lower belt conveying mechanism, 21-lower conveying belt, 22-lower belt driving motor, 23-lower conveying frame, 24-sliding roller, 25-shifting control cylinder;

[0029] 3-upper belt conveying mechanism, 31-upper conveying belt, 32-upper belt driving motor;

[0030] 4-roller weighing platform, 41-weighing sensor, 42-horizontal guide baffle;

[0031] 5-ingredient container. DETAILED DESCRIPTION

[0032] The utility model will be described in detail below in combination with the drawings and specific embodiments. The embodiment is implemented on the premise of the technical scheme of the utility model, and detailed implementation mode and specific operation process are given, but the protection scope of the utility model is not limited to the following examples.

[0033] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0034] In the description of the utility model, it needs to explain, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0035] In the following embodiments or examples, if there is no special description of the function parts or structures, it indicates that they are all conventional parts or conventional structures adopted by the field to realize the corresponding functions.

[0036] In order to realize the rapid and accurate loading operation of vegetables, the utility model provides a kind of vegetable ingredient weighing device, referring to Figures 1 to 3 As shown in figure 1, it includes:

[0037] Support frame 1;

[0038] Lower belt conveying mechanism 2 installed on the support frame 1, it has forward conveying and reverse conveying ability and adjustable conveying speed, and can move back and forth along the conveying direction on support frame 1;

[0039] Upper belt conveying mechanism 3 located above the lower belt conveying mechanism 2, its conveying speed is adjustable;

[0040] And the roller scale table 4 located on the side of the support frame 1 and used for placing ingredient container 5, the roller scale table 4 has weighing capacity, when ingredient container 5 is placed on the roller scale table 4, it can receive vegetables from the upper belt conveying mechanism 3 and lower belt conveying mechanism 2.

[0041] In some specific embodiments, the upper belt conveying mechanism 3 comprises an upper conveying belt 31 and an upper belt driving motor 32 for driving the upper conveying belt 31 to move, and the speed of the upper belt driving motor 32 is adjustable. It should be noted that the belt conveying process of the upper belt conveying mechanism 3 is a conventional technology in the art, and the related driving assembly for realizing the belt conveying is not limited herein, and a conventional structure can be adopted, for example, a belt conveyor used in the food industry, which will not be described herein again, and the lower belt conveying mechanism 2 is the same.

[0042] In more specific embodiments, the upper belt driving motor 32 can be a conventional motor, and the speed thereof can be adjusted by a frequency converter, so that the motor has multi-stage speed regulation function, for example, at least two stages of high speed and medium speed. During the batching operation, the conveying speed of the upper belt driving motor 32 is adjusted to be high speed or medium speed according to the progress. It should be noted that “high speed” and “medium speed” are not used to limit the specific values of the conveying speed, but only to distinguish the conveying speeds of the two, and the actual conveying speed can be adjusted adaptively according to the specific situation.

[0043] In some specific embodiments, the lower belt conveying mechanism 2 comprises a lower conveying frame 23, a lower conveying belt 21 and a lower belt driving motor 22 arranged on the lower conveying frame 23, the lower belt driving motor 22 has forward rotation and reverse rotation capabilities, the bottom of the lower conveying frame 23 is provided with a sliding roller 24, and the support frame 1 is further provided with a displacement control cylinder 25 connected with the lower conveying frame 23 and used for driving the lower conveying frame 23 to move back and forth along the conveying direction.

[0044] In more specific embodiments, the moving stroke range of the lower belt conveying mechanism 2 satisfies that when the lower belt conveying mechanism 2 moves to the maximum outward of the support frame 1, the lower belt conveying mechanism 2 can receive the vegetables sent from the upper belt conveying mechanism 3;

[0045] When the lower belt conveying mechanism 2 is retracted to the maximum inward of the support frame 1, the lower belt conveying mechanism 2 completely leaves the path for the upper belt conveying mechanism 3 to feed the batching container 5, so as not to affect the discharging process of the upper belt conveying mechanism 3 at the corresponding moment.

[0046] In addition, the lower belt driving motor 22 also has multi-stage speed regulation function. Similarly, a conventional motor can be adopted, and the speed regulation function can be realized by devices such as a frequency converter, for example, three stages of high speed, medium speed and low speed can be set, and as described above for the upper belt driving motor 32, “high speed”, “medium speed” and “low speed” are not used to limit the specific values of the conveying speed, but only to distinguish the conveying speeds of the three, and the actual conveying speed can be adjusted adaptively according to the specific situation.

[0047] In some specific embodiments, the end of the support frame 1 above the roller scale platform 4 is further provided with two side baffles on both sides and a front baffle 13 in front, which together form a "narrow at the top and wide at the bottom" discharging guide channel 11 to guide the discharging direction of the vegetables from the upper belt conveying mechanism 3. In addition, the front baffle 13 is detachably arranged on the two side baffles in a pull-out manner, and the front baffle 13 mainly prevents the vegetables from splashing at high speed. According to the needs, the front baffle 13 can be pulled out.

[0048] In some specific embodiments, the upper surface of the roller scale platform 4 is further provided with horizontal guide baffles 42 on both sides for guiding the in-and-out of the ingredient container 5 to position the discharging position of the ingredient container 5 and avoid the material from the high-speed upper belt conveying mechanism 3 falling outside the ingredient container 5.

[0049] In some specific embodiments, the bottom of the roller scale platform 4 is provided with a weighing sensor 41, which can record the loading quality of the ingredient container 5 placed on the roller scale platform 4 in real time. In addition, the upper part of the roller scale platform 4 is a row of conveying rollers for moving the ingredient container 5, and the weighing sensor 41 at the bottom can record the loading quality of the ingredient container 5 after moving onto the roller scale platform 4 in real time.

[0050] In some specific embodiments, the device further comprises a controller for coordinating the operation of each component, which can coordinate the discharging process of the upper belt conveying mechanism 3 and the lower belt conveying mechanism 2 through the controller.

[0051] Each of the above embodiments can be implemented individually, or any two or more can be combined.

[0052] The above embodiments will be described in more detail below in conjunction with specific examples.

[0053] Example 1:

[0054] In order to realize the rapid and accurate loading operation of vegetables and the like, the present embodiment provides a vegetable ingredient weighing device, as shown in Figures 1 to 3 and the like, comprising:

[0055] a support frame 1;

[0056] a lower belt conveying mechanism 2 mounted on the support frame 1, which has forward and reverse conveying capabilities and adjustable conveying speed, and can move back and forth along the conveying direction on the support frame 1;

[0057] An upper belt conveying mechanism 3 is arranged above the lower belt conveying mechanism 2, and the conveying speed of the upper belt conveying mechanism 3 is adjustable.

[0058] A roller scale platform 4 is arranged beside the support frame 1 and used for placing the ingredient container 5, and the roller scale platform 4 has a weighing capacity and can receive the vegetables from the upper belt conveying mechanism 3 and the lower belt conveying mechanism 2 when the ingredient container 5 is placed on the roller scale platform 4.

[0059] The upper belt conveying mechanism 3 comprises an upper conveying belt 31 and an upper belt driving motor 32 for driving the upper conveying belt 31 to run through a transmission assembly, and the running speed of the upper belt driving motor 32 is adjustable. It should be noted that the belt conveying process of the upper belt conveying mechanism 3 is a conventional technology in the art, and the specific transmission assembly for realizing the belt conveying is not limited, and a conventional structure can be adopted, for example, a belt conveyor used in the food industry, which will not be described here. Similarly, the lower belt conveying mechanism 2 is the same.

[0060] The upper belt driving motor 32 can be a common conventional motor, which can be adjusted in speed through a frequency converter, thereby having multi-stage speed regulation function, for example, at least having high-speed and medium-speed two-stage speed regulation capacity. During the ingredient operation, the conveying speed of the upper belt driving motor 32 is adjusted to be high speed or medium speed according to the progress. It should be noted that "high speed" and "medium speed" are not used to limit the specific value of the conveying speed, but only to distinguish the conveying speed of the two, and the actual conveying speed can be adjusted adaptively according to the specific situation.

[0061] The lower belt conveying mechanism 2 comprises a lower conveying frame 23, a lower conveying belt 21 and a lower belt driving motor 22 arranged on the lower conveying frame 23, the lower belt driving motor 22 has forward rotation and reverse rotation capacity, the bottom of the lower conveying frame 23 is provided with a sliding roller 24, and the support frame 1 is further provided with a displacement control cylinder 25 connected with the lower conveying frame 23 and used for driving the lower conveying frame 23 to move back and forth along the conveying direction.

[0062] The moving stroke range of the lower belt conveying mechanism 2 satisfies that when the lower belt conveying mechanism 2 moves to the maximum outside the support frame 1, the lower belt conveying mechanism 2 can receive the vegetables sent from the upper belt conveying mechanism 3;

[0063] When the lower belt conveying mechanism 2 is retracted to the maximum inside the support frame 1, the lower belt conveying mechanism 2 completely leaves the path for the upper belt conveying mechanism 3 to feed the ingredient container 5, thereby not affecting the discharging process of the upper belt conveying mechanism 3 at the corresponding time.

[0064] In addition, the lower belt driving motor 22 also has multi-stage speed regulation function. Similarly, a conventional general motor can be adopted, and the speed regulation function can be realized by a device such as a frequency converter. For example, three stages of high speed, medium speed and low speed can be set. As described above for the upper belt driving motor 32, "high, medium and low" are not specific values for limiting the conveying speed, but are only used to distinguish the conveying speeds of the three stages. The actual conveying speed can be adjusted adaptively according to specific conditions.

[0065] The end of the support frame 1 located directly above the rolling track scale table 4 is further provided with two side baffles (divided into a left side baffle 12 and a right side baffle 14) located on both sides and a front baffle 13 located in front. The two side baffles and the front baffle 13 together form a "wide at the top and narrow at the bottom" discharging guide channel 11 for guiding the discharging direction of the vegetable material sent from the upper belt conveying mechanism 3. In addition, the front baffle 13 is detachably arranged on the two side baffles in a pull-out type. The front baffle 13 mainly prevents the vegetable material sent at high speed from splashing out. The front baffle 13 can be pulled out as needed.

[0066] The upper surface of the rolling track scale table 4 is further provided with horizontal guide baffles 42 for guiding the entry and exit of the ingredient container 5.

[0067] The bottom of the rolling track scale table 4 is provided with a weighing sensor 41. The weighing sensor 41 can record the loading quality of the ingredient container 5 placed on the rolling track scale table 4 in real time. In addition, the upper part of the rolling track scale table 4 is a row of conveying rollers for moving the ingredient container 5. The weighing sensor 41 at the bottom can record the loading quality of the ingredient container 5 after moving onto the rolling track scale table 4 in real time.

[0068] According to the needs of automation modification, the device of the utility model can further include a controller for coordinating the operation of each component. The controller can coordinate the discharging process of the upper belt conveying mechanism 3 and the lower belt conveying mechanism 2.

[0069] The working process of the weighing device of the embodiment is as follows (taking the loading quality of the ingredient container 5 as 5kg as an example):

[0070] The ingredient container 5 is first sent to the rolling track scale table 4 through other conveying tracks. At this time, the ingredient container 5 is positioned at the discharging station (i.e. the loading station) under the guidance of the horizontal guide baffles 42. The display quality of the standard ingredient container 5 without vegetable material on the rolling track scale table 4 is set as 0 in advance.

[0071] First, the upper belt conveying mechanism 3 starts and feeds at high speed, the lower belt conveying mechanism 2 starts synchronously and also runs forward at high speed to send the stored vegetables of the last loading residue, when the loading quality reaches about 3kg, the high-speed loading process ends, at this time, the conveying speed of the upper belt conveying mechanism 3 is adjusted to medium speed, at the same time, the lower belt conveying mechanism 2 extends and runs reversely for a set time (at this time, the conveying speed can be set to medium speed), after receiving a part of the vegetables conveyed by the upper belt conveying mechanism 3, the lower belt driving motor 22 stops and drives the lower belt conveying mechanism 2 to retreat into the support frame 1 under the action of the displacement control cylinder 25.

[0072] Subsequently, under the medium-speed loading of the upper belt conveying mechanism 3, until the loading quality reaches about 4.5kg, the upper belt conveying mechanism 3 stops working, then the lower belt conveying mechanism 2 runs forward and maintains a low-speed state for accurate slow loading of the ingredient container 5. Since the conveying speed of the lower belt conveying mechanism 2 is low at this time, it only needs to stop slightly in advance when the conveying weight reaches the critical value of 5kg, so that the loading quality of 5kg can be accurately achieved, and the loading fluctuation range is reduced. Finally, the loaded ingredient container 5 is moved out of the discharging station under the action of the conveying rollers on the upper part of the roller scale platform 4, and the loading work of the next ingredient container 5 is carried out.

[0073] The existing belt feeding device, such as pure high-speed or medium-speed feeding, has the problem of unstable continuous discharging amount due to inertia when the belt conveying stops, which easily leads to a large fluctuation range of the vegetable quality entering the ingredient container 5. The device of the embodiment divides the loading process into multiple stages and cooperates with high-speed, medium-speed and low-speed belt conveying modes to accurately control the loading quality and also consider the loading efficiency.

[0074] The above description of the embodiments is for the convenience of those skilled in the art to understand and use the utility model. Those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described herein to other embodiments without creative labor. Therefore, the utility model is not limited to the above embodiments, and those skilled in the art can make improvements and modifications within the scope of the utility model without departing from the scope of the utility model.

Claims

1. A vegetable ingredient weighing device, characterized in that, include: Support frame; The lower belt conveyor mechanism installed on the support frame has forward and reverse conveying capabilities and an adjustable conveying speed, and can move back and forth on the support frame along the conveying direction; The upper belt conveyor located above the lower belt conveyor has an adjustable conveying speed; And a roller weighing platform located next to the support frame for placing the ingredient container, the roller weighing platform having weighing capacity, which can receive vegetable material from the upper belt conveyor and the lower belt conveyor when the ingredient container is placed on the roller weighing platform.

2. The vegetable ingredient weighing device according to claim 1, characterized in that, The upper belt conveyor mechanism includes an upper conveyor belt and an upper belt drive motor that drives the upper conveyor belt through an upper transmission assembly. The running speed of the upper belt drive motor is adjustable.

3. The vegetable ingredient weighing device according to claim 2, characterized in that, The upper belt drive motor has a multi-speed adjustment function.

4. The vegetable ingredient weighing device according to claim 1, characterized in that, The lower belt conveyor mechanism includes a lower conveyor frame, a lower conveyor belt and a lower belt drive motor mounted on the lower conveyor frame. The lower belt drive motor has forward and reverse rotation capabilities. The bottom of the lower conveyor frame is provided with sliding rollers. The support frame is also provided with a displacement control cylinder connected to the lower conveyor frame and used to drive it to move back and forth along the conveying direction.

5. A vegetable ingredient weighing device according to claim 4, characterized in that, The lower belt drive motor has a multi-speed adjustment function.

6. A vegetable ingredient weighing device according to claim 4, characterized in that, The travel range of the lower belt conveyor mechanism is such that when the lower belt conveyor mechanism moves to its maximum distance from the support frame, it can receive and store the vegetable material delivered from the upper belt conveyor mechanism. When the lower belt conveyor retracts to its maximum position within the support frame, it completely clears the path for the upper belt conveyor to feed materials to the batching container.

7. A vegetable ingredient weighing device according to claim 1, characterized in that, The support frame is provided with two side baffles on both sides and a front baffle at the end directly above the roller weighing platform. The two side baffles and the front baffle form a "wide at the top and narrow at the bottom" feeding guide channel to guide the feeding direction of the vegetable material sent from the upper belt conveyor mechanism. The front baffle is detachably mounted on the side baffles on both sides.

8. A vegetable ingredient weighing device according to claim 1, characterized in that, The upper surface of the roller weighing platform is also provided with horizontal guide baffles on both sides for guiding the ingredient containers in and out.

9. A vegetable ingredient weighing device according to claim 1, characterized in that, The bottom of the roller weighing platform is equipped with a weighing sensor.

10. A vegetable ingredient weighing device according to claim 1, characterized in that, It also includes a controller that coordinates and controls the operation of each component.

Citation Information

Patent Citations

  • Automatic weighing and basketing device for vegetable processing

    CN219651443U