A calendering device for processing plastic products

CN224714277UActive Publication Date: 2026-09-04PANJIN YIHE PLASTICS & RUBBER CO LTD
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Patent Information

Application Number
CN202521402764.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-05
Publication Date
2026-09-04
Estimated Expiration
2035-07-05

AI Technical Summary

Technical Problem

[0004]上述专利还存在以下不足:虽然可以通过刮板对附着在压辊上的残留清理下来,但不便于对清理下来的塑胶物料进行收集和使用,实用性欠佳

Benefits of technology

[0015](1)本实用新型中,通过两个前压辊、两个中压辊和两个后压辊对塑胶制品进行逐级压延,利用侧刮板对上方的前压辊、中压辊和后压辊侧部附着的物料进行刮擦,使得物料掉落到塑胶制品上继续进行压延操作,利用下刮板对下方的前压辊、中压辊和后压辊侧部附着的物料进行刮擦,并利用接料盒对刮擦下来的物料进行收集,便于对清理下来的塑胶物料进行使用和收集。

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Abstract

The utility model discloses a calendering device for plastic product processing belongs to plastic product processing technical field, including box, the side of box is provided with feed port, and the other side of box is provided with the discharge gate, and the front of box is provided with the plug -in slot, and the bottom of box inner chamber places the material receiving box, and the front of material receiving box extends to the front of box and is fixedly connected with the handle through the plug -in slot. In the utility model, the plastic product is carried out step -by -step calendering through two front pressure roller, two middle pressure roller and two rear pressure roller, and the material adhered to the side of upper front pressure roller, middle pressure roller and rear pressure roller is scraped using the side scraper, so that the material falls on the plastic product and continues to carry out the calendering operation, and the material adhered to the side of lower front pressure roller, middle pressure roller and rear pressure roller is scraped using the lower scraper, and the material scraped down is collected using the material receiving box, and the plastic material cleaned down is convenient for using and collecting.
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Description

Technical Field

[0001] This utility model relates to the field of plastic product processing technology, and more specifically, to a calendering apparatus for processing plastic products. Background Technology

[0002] Plastic calendering equipment is mainly used in the production of various plastic films and PVC calendered artificial leather products. It usually has multiple rollers to press the plastic material evenly.

[0003] A search revealed that utility model patent CN221937345U discloses a calendering device for plastic products, including a housing. A protective door is located on the right side of the housing, with a feed inlet in the middle of the right side of the door. A transparent observation port is located above the feed inlet. A motor is fixedly connected to the upper right end of the front of the housing. The output end of the motor passes through the housing and is connected to a rotating shaft. Two rotating shafts are symmetrically arranged around the right side of the housing. A fixing block is fixedly connected to the right end of the top of the housing. A fixing groove is located at the bottom of the fixing block, and a spring is fixedly connected within the groove. A scraper is fixedly connected to the other end of the spring. This patent, by setting up motors one and three, rotating shafts one and three, pressure rollers one and three, can achieve the calendering of plastic products. The setting up scrapers one, springs one, two, two, three, and three springs can achieve the cleaning of residues on the surfaces of pressure rollers one and two.

[0004] The aforementioned patent also has the following shortcomings: although the residue adhering to the pressure roller can be cleaned off by a scraper, it is not convenient to collect and use the cleaned plastic material, resulting in poor practicality. Therefore, we propose a calendering device for processing plastic products. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a calendering device for processing plastic products.

[0006] To solve the above problems, the present invention adopts the following technical solution:

[0007] A calendering apparatus for processing plastic products includes a housing. A feed inlet is located on one side of the housing, and a discharge outlet is located on the other side. An insertion slot is provided at the front of the housing. A receiving box is placed at the bottom of the inner cavity of the housing. The front of the receiving box extends through the insertion slot to the front of the housing and is fixedly connected to a handle. Two front pressure rollers are rotatably connected to the inner cavity of the housing. Two first motors are fixedly installed at the front of the housing. The output shafts of the two first motors are respectively connected to one end of the rotating shafts of the two front pressure rollers via couplings. Two intermediate pressure rollers are rotatably connected to the inner cavity of the housing. Two second motors are fixedly installed at the front of the housing. The output shaft of the second motor is connected to one end of the shafts of the two intermediate pressure rollers via couplings. Two rear pressure rollers are rotatably connected to the inner cavity of the housing. Two third motors are fixedly installed at the front of the housing. The output shafts of the two third motors are connected to one end of the shafts of the two rear pressure rollers via couplings. Three lower scrapers are fixedly connected to the inner cavity of the housing. The top ends of the three lower scrapers are in contact with the bottom ends of a front pressure roller, an intermediate pressure roller, and a rear pressure roller, respectively. Three side scrapers are fixedly connected to the inner cavity of the housing. The ends of the three side scrapers are in contact with the side of another front pressure roller, an intermediate pressure roller, and a rear pressure roller, respectively. Three cleaning mechanisms are provided on the housing.

[0008] As a preferred embodiment of this utility model, the cleaning mechanism includes a rotating rod rotatably connected to the inner cavity of the box and a fourth motor fixedly installed on the outer side of the box. The output shaft of the fourth motor is connected to the end of the rotating rod through a coupling, and a cleaning brush is provided on the outer side of the rotating rod.

[0009] As a preferred embodiment of this utility model, a support platform is fixedly connected to the other side of the box, and a receiving box is placed on the top surface of the support platform.

[0010] As a preferred embodiment of this utility model, the inner cavity of the box is rotatably connected to multiple support rollers, and the top surfaces of the multiple support rollers, a front pressure roller, a middle pressure roller, and a rear pressure roller are respectively flush with the bottom surfaces of the inner cavities of the inlet and outlet.

[0011] As a preferred embodiment of this utility model, a transparent panel is hinged to the top of the box.

[0012] In a preferred embodiment of this utility model, the side of the receiving box is fitted to the inner wall of the box body.

[0013] As a preferred embodiment of this utility model, the distance between the two front pressure rollers, the two middle pressure rollers, and the two rear pressure rollers gradually decreases.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) In this utility model, plastic products are calendered step by step by two front pressure rollers, two middle pressure rollers and two rear pressure rollers. The side scraper scrapes the material attached to the sides of the upper front pressure roller, middle pressure roller and rear pressure roller, so that the material falls onto the plastic product to continue the calendering operation. The lower scraper scrapes the material attached to the sides of the lower front pressure roller, middle pressure roller and rear pressure roller, and the receiving box collects the scraped material, so as to facilitate the use and collection of the cleaned plastic material.

[0016] (2) In this utility model, by using the rotating rod, the fourth motor and the cleaning brush in combination, the rotating rod drives the fourth motor and the cleaning brush to rotate, and the cleaning brush cleans the material scraped off the side scraper, ensuring that the material on the side scraper can fall off smoothly, and ensuring that the material attached to the upper front pressure roller, middle pressure roller and rear pressure roller can be used reasonably, which is practical. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the box body of this utility model;

[0020] Figure 4 This is a schematic diagram of the cleaning brush of this utility model.

[0021] The following are the labels in the diagram: 1. Box body; 2. Feed inlet; 3. Discharge outlet; 4. Front pressure roller; 5. First motor; 6. Middle pressure roller; 7. Second motor; 8. Rear pressure roller; 9. Third motor; 10. Insertion slot; 11. Receiving box; 12. Handle; 13. Side scraper; 14. Lower scraper; 15. Cleaning mechanism; 16. Rotating rod; 17. Fourth motor; 18. Cleaning brush; 19. Perspective panel; 20. Support platform; 21. Receiving box; 22. Support roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example 1:

[0026] Please see Figure 1-4 A calendering apparatus for processing plastic products includes a housing 1, with a feed inlet 2 on one side and a discharge outlet 3 on the other side. An insertion slot 10 is provided at the front of the housing 1. A receiving box 11 is placed at the bottom of the inner cavity of the housing 1. The front of the receiving box 11 extends through the insertion slot 10 to the front of the housing 1 and is fixedly connected to a handle 12. Two front pressure rollers 4 are rotatably connected to the inner cavity of the housing 1. Two first motors 5 are fixedly installed at the front of the housing 1. The output shafts of the two first motors 5 are respectively connected to one end of the rotating shafts of the two front pressure rollers 4 via couplings. Two intermediate pressure rollers 6 are rotatably connected to the inner cavity of the housing 1. Two second motors 7 are fixedly installed at the front of the housing 1. The output shafts of the two motors 7 are connected to one end of the shafts of the two intermediate pressure rollers 6 via couplings. The inner cavity of the housing 1 is rotatably connected to two rear pressure rollers 8. Two third motors 9 are fixedly installed at the front of the housing 1. The output shafts of the two third motors 9 are connected to one end of the shafts of the two rear pressure rollers 8 via couplings. Three lower scrapers 14 are fixedly connected to the inner cavity of the housing 1. The top ends of the three lower scrapers 14 are in contact with the bottom ends of a front pressure roller 4, an intermediate pressure roller 6, and a rear pressure roller 8, respectively. Three side scrapers 13 are fixedly connected to the inner cavity of the housing 1. The ends of the three side scrapers 13 are in contact with the side of another front pressure roller 4, an intermediate pressure roller 6, and a rear pressure roller 8, respectively. Three cleaning mechanisms 15 are provided on the housing 1.

[0027] For details, please refer to Figure 1 , Figure 2 and Figure 4The cleaning mechanism 15 includes a rotating rod 16 rotatably connected to the inner cavity of the housing 1 and a fourth motor 17 fixedly installed on the outer side of the housing 1. The output shaft of the fourth motor 17 is connected to the end of the rotating rod 16 through a coupling. A cleaning brush 18 is provided on the outer side of the rotating rod 16.

[0028] In this embodiment, the three rotating rods 16 are located below the three side scrapers 13, so that the rotating rods 16 can be used to clean the material at the ends of the three side scrapers 13, so that the material falls onto the calendered plastic product.

[0029] For details, please refer to Figure 2 A support platform 20 is fixedly connected to the other side of the box 1, and a receiving box 21 is placed on the top surface of the support platform 20.

[0030] In this embodiment, the receiving box 21 is used to collect the calendered plastic products.

[0031] For details, please refer to Figure 1 and Figure 2 The inner cavity of the box 1 is rotatably connected to multiple support rollers 22. The top surfaces of the multiple support rollers 22, a front pressure roller 4, a middle pressure roller 6, and a rear pressure roller 8 are flush with the bottom surfaces of the inner cavities of the feed inlet 2 and the discharge outlet 3, respectively.

[0032] In this embodiment, the support roller 22 is used to support the calendered plastic product, ensuring that the plastic product inside the box 1 can move smoothly.

[0033] For details, please refer to Figure 1 A transparent panel 19 is hinged to the top of the box 1.

[0034] In this embodiment, the inner cavity of the box 1 is inspected by opening the viewing panel 19.

[0035] For details, please refer to Figure 2 The side of the receiving box 11 is fitted to the inner wall of the box body 1.

[0036] In this embodiment, the stability of the receiving box 11 placed inside the box 1 is ensured.

[0037] For details, please refer to Figure 2 The distance between the two front pressure rollers 4, the two middle pressure rollers 6, and the two rear pressure rollers 8 gradually decreases.

[0038] In this embodiment, the plastic product is extruded step by step by two front pressure rollers 4, two middle pressure rollers 6 and two rear pressure rollers 8 in order to calender the plastic.

[0039] Working principle: In operation, firstly, the first motor 5, the second motor 7, and the third motor 9 located at the bottom are started, thereby driving the front pressure roller 4, the middle pressure roller 6, and the rear pressure roller 8 located at the bottom to rotate counterclockwise. Simultaneously, the first motor 5, the second motor 7, and the third motor 9 located at the top are started, thereby driving the front pressure roller 4, the middle pressure roller 6, and the rear pressure roller 8 located at the top to rotate clockwise. Additionally, three fourth motors 17 are started, driving three rotating rods 16 to rotate clockwise. The cleaning brush 18 cleans the ends of the side scraper 13. Then, the plastic product to be calendered is placed into the inner cavity of the box 1 through the feed inlet 2. The two rotating front pressure rollers 4 perform preliminary calendering of the plastic product. The pre-calendered plastic product is then subjected to two... The intermediate pressure roller 6 performs a second calendering, and the calendered plastic product undergoes a final calendering through two rear pressure rollers 8. The calendered plastic product is discharged from the outlet 3 and collected by the receiving box 21. Then, the side scraper 13 scrapes the material attached to the sides of the upper front pressure roller 4, intermediate pressure roller 6, and rear pressure roller 8. At the same time, the cleaning brush 18 cleans the material scraped off the side scraper 13 so that the material falls onto the plastic product for further calendering. Finally, the lower scraper 14 scrapes the material attached to the sides of the lower front pressure roller 4, intermediate pressure roller 6, and rear pressure roller 8, and the receiving box 11 collects the scraped material for subsequent processing.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A calendering apparatus for processing plastic products, comprising a housing (1), characterized in that: A feed inlet (2) is provided on one side of the box (1), and a discharge outlet (3) is provided on the other side of the box (1). An insertion slot (10) is provided at the front of the box (1). A receiving box (11) is placed at the bottom of the inner cavity of the box (1). The front of the receiving box (11) extends through the insertion slot (10) to the front of the box (1) and is fixedly connected to a handle (12). Two front pressure rollers (4) are rotatably connected to the inner cavity of the box (1). Two first motors (5) are fixedly installed at the front of the box (1). The output shafts of the two first motors (5) are respectively connected to one end of the rotating shaft of the two front pressure rollers (4) through a coupling. Two intermediate pressure rollers (6) are rotatably connected to the inner cavity of the box (1). Two second motors (7) are fixedly installed at the front of the box (1). The output shafts of the two second motors (7) are connected to the middle pressure rollers (6) through a coupling. The output shafts are connected to one end of the shafts of the two intermediate pressure rollers (6) via couplings. The inner cavity of the housing (1) is rotatably connected to two rear pressure rollers (8). Two third motors (9) are fixedly installed at the front of the housing (1). The output shafts of the two third motors (9) are connected to one end of the shafts of the two rear pressure rollers (8) via couplings. Three lower scrapers (14) are fixedly connected to the inner cavity of the housing (1). The top ends of the three lower scrapers (14) are in contact with the bottom ends of a front pressure roller (4), an intermediate pressure roller (6), and a rear pressure roller (8), respectively. Three side scrapers (13) are fixedly connected to the inner cavity of the housing (1). The ends of the three side scrapers (13) are in contact with the side of another front pressure roller (4), an intermediate pressure roller (6), and a rear pressure roller (8), respectively. Three cleaning mechanisms (15) are provided on the housing (1).

2. The calendering apparatus for processing plastic products according to claim 1, characterized in that: The cleaning mechanism (15) includes a rotating rod (16) rotatably connected to the inner cavity of the housing (1) and a fourth motor (17) fixedly installed on the outside of the housing (1). The output shaft of the fourth motor (17) is connected to the end of the rotating rod (16) through a coupling. A cleaning brush (18) is provided on the outside of the rotating rod (16).

3. The calendering apparatus for processing plastic products according to claim 1, characterized in that: A support platform (20) is fixedly connected to the other side of the box (1), and a receiving box (21) is placed on the top surface of the support platform (20).

4. The calendering apparatus for processing plastic products according to claim 1, characterized in that: The inner cavity of the box (1) is rotatably connected to multiple support rollers (22), and the top surfaces of the multiple support rollers (22), a front pressure roller (4), a middle pressure roller (6), and a rear pressure roller (8) are respectively flush with the bottom surfaces of the inner cavities of the feed inlet (2) and the discharge outlet (3).

5. A calendering apparatus for processing plastic products according to claim 1, characterized in that: A viewing panel (19) is hinged to the top of the box (1).

6. The calendering apparatus for processing plastic products according to claim 1, characterized in that: The side of the receiving box (11) is attached to the inner wall of the box body (1).

7. The calendering apparatus for processing plastic products according to claim 1, characterized in that: The distance between the two front pressure rollers (4), the two middle pressure rollers (6), and the two rear pressure rollers (8) gradually decreases.

Citation Information

Patent Citations

  • Plastic product calendering device

    CN221937345U