Automatic sample collecting, discarding, replacing and cleaning device for sample bottles
Patent Information
- Application Number
- CN202522102976.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]本实用新型的目的在于提供一种样瓶自动收样弃样更换清洗装置,以解决上述背景技术中提出采用人工清洗的方法,不仅耗费时间,且容器中所存样品极有可能对人体皮肤造成伤害的问题
[0012]与现有技术相比,本实用新型的有益效果是:该种样瓶自动收样弃样更换清洗装置不仅提高了样瓶夹持能力,也同时提高了该清洗装置的装配能力和清洗能力;
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Figure CN224736928U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sample bottle cleaning technology, specifically to an automatic sample bottle collection, disposal, replacement, and cleaning device. Background Technology
[0002] During production and testing, containers such as measuring cylinders, measuring cups, and bottles are indispensable sampling and testing tools for production and testing analysis. After the sample is analyzed, the inside of the container must be thoroughly cleaned to ensure it is clean before it can be used again. The sample collection process often involves manual collection of sample bottles, and most of the existing sample bottle cleaning methods rely on manual cleaning. The above sample collection and cleaning methods are not only time-consuming, but the samples stored in the container may also cause harm to human skin. Therefore, there is a need to provide an automatic sample collection, disposal, replacement, and cleaning device for sample bottles. Utility Model Content
[0003] The purpose of this invention is to provide an automatic sample collection, disposal, replacement, and cleaning device for sample bottles, in order to solve the problem mentioned in the background art that the manual cleaning method is not only time-consuming, but also that the samples stored in the container may cause harm to human skin.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic sample collection, disposal, replacement, and cleaning device for sample bottles, comprising a cleaning tank, a water tank, and a drain outlet. The top of the cleaning tank has an open groove, in which a block is inserted. A sealing ring is fixed to the outer surface of the block, and a top cover is fixed to the top of the block. A working motor is mounted at the middle position of the top of the top cover. The output end of the working motor is driven and connected to a shaft. A connecting seat is sleeved on the outside of the shaft. A disc is fixed to the bottom of the connecting seat. A locking pin is inserted between the shaft and the connecting seat. Locking nuts are connected to the outside of both sides of the locking pin. Through holes are opened on both sides of the disc. A vertical plate is fixed to the top of the disc at the position on both sides of the through holes. A second telescopic rod is connected to the side of the vertical plate. An arc-shaped clamp is connected to the telescopic end of the side of the second telescopic rod. A rubber pad is fixed to the side wall of the arc-shaped clamp, and an anti-slip protrusion is fixed to the outside of the side of the rubber pad.
[0005] As a further technical solution of this utility model, the through holes are symmetrically distributed about the central axis of the disk, and the vertical plates are symmetrically distributed about the central axis of the through holes.
[0006] As a further technical solution of this utility model, the rubber pad is bonded and fixed to the side wall of the arc-shaped clamp with waterproof adhesive, and the anti-slip protrusions are evenly distributed on the outside of the side of the rubber pad.
[0007] As a further technical solution of this utility model, an installation hole is provided in the bottom of the shaft, and a hole is provided on the connecting seat, with a retaining pin passing through the hole and the interior of the installation hole.
[0008] As a further technical solution of this utility model, external threaded ends are fixed on both sides of the outer side of the locking pin, and a threaded connection is formed between the locking nut and the external threaded ends.
[0009] As a further technical solution of this utility model, side plates are fixed on both sides of the bottom of the top cover, and fixing bolts are assembled between the side plates and the cleaning tank.
[0010] As a further technical solution of this utility model, an inlet is connected to one side of the top of the water tank, and a pump body is installed on the other side of the top of the water tank. One end of the pump body is connected to a pipe extending into the water tank, and the other end of the pump body is connected to a nozzle that communicates with the cleaning tank.
[0011] As a further technical solution of this utility model, a base plate is fixed to the lower side of the inner wall of the cleaning tank, and a first telescopic rod is installed on the top of the base plate. The telescopic end of the top of the first telescopic rod is connected to a motor box, and the output end of the motor box is connected to a cleaning brush.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the automatic sample collection, discarding and cleaning device for sample bottles not only improves the sample bottle clamping ability, but also improves the assembly ability and cleaning ability of the cleaning device. (1) An open slot is formed at the top of the cleaning box. Therefore, during assembly, the bottom of the shaft is first inserted into the inside of the connecting seat, and then the connection assembly of the disc is completed. Since the disc has a through hole, the sample bottle can be placed upside down in the through hole. Then, after the second telescopic rod is started, the arc-shaped clamping plate is moved. The sample bottle is clamped by the two arc-shaped clamping plates. When clamping, the contact surface is protected by a rubber pad and is treated with anti-slip protrusions. In this way, the clamping treatment of the sample bottle can be completed in advance. Then the disc is placed in the cleaning box, which facilitates the clamping work of the sample bottle and has corresponding clamping protection, thus improving the convenience. (2) By first inserting the bottom of the shaft into the interior of the connecting seat during assembly, an installation hole is opened in the bottom of the shaft, and a hole is opened on the connecting seat, allowing the locking pin to pass through the hole and the interior of the installation hole. Then, locking nuts are used to lock the position on both sides of the locking pin, which facilitates the assembly of the disc position during the working process. (3) After the sample bottle is clamped, the bottle opening is facing down. At this time, the sample bottle is first adjusted to the right side. Then, the pump is started and the cleaning liquid in the water tank is drawn through the pipeline. Then, the cleaning liquid is sprayed at the nozzle and poured into the bottle. Some cleaning agent can be hung on the bottle wall beforehand. After cleaning with water, the sample bottle can be adjusted to the left side again. At this time, the cleaning brush is used to scrub the inside of the bottle. This process can be repeated to improve the cleaning ability. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a front view cross-sectional structural diagram of the connector of this utility model; Figure 3 This is a top view schematic diagram of the arc-shaped clamping plate of this utility model; Figure 4 For the present utility model Figure 1 Enlarged cross-sectional view of point A in the middle.
[0014] In the diagram: 1. Cleaning tank; 2. Top cover; 3. Insert block; 4. Sealing ring; 5. Working motor; 6. Shaft; 7. Disc; 8. Through hole; 9. Pump body; 10. Water tank; 11. Drain port; 12. Base plate; 13. First telescopic rod; 14. Cleaning brush; 15. Second telescopic rod; 16. Vertical plate; 17. Arc-shaped clamp; 18. Connecting seat; 19. Locking pin; 20. Locking nut; 21. Rubber pad; 22. Anti-slip protrusion; 23. Side plate; 24. Fixing bolt. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4This utility model provides an embodiment of an automatic sample collection, disposal, replacement, and cleaning device for sample bottles, comprising a cleaning tank 1, a water tank 10, and a drain outlet 11. The top of the cleaning tank 1 has an open groove, in which a block 3 is inserted. A sealing ring 4 is fixed to the outer surface of the block 3. A top cover 2 is fixed to the top of the block 3. A working motor 5 is mounted at the middle position of the top of the top cover 2. The output end of the working motor 5 is connected to a shaft 6. A connecting seat 18 is sleeved on the outside of the shaft 6. The bottom of the connecting seat 18... A disc 7 is fixed in the part, and a locking pin 19 is inserted between the shaft 6 and the connecting seat 18. Locking nuts 20 are connected to the outside of both sides of the locking pin 19. Through holes 8 are opened in both sides of the disc 7. A vertical plate 16 is fixed at the top of the disc 7 at both sides of the through holes 8. A second telescopic rod 15 is connected to the side of the vertical plate 16. An arc-shaped clamp 17 is connected to the telescopic end of the side of the second telescopic rod 15. A rubber pad 21 is fixed on the side wall of the arc-shaped clamp 17. An anti-slip protrusion 22 is fixed to the outside of the side of the rubber pad 21.
[0017] The through holes 8 are symmetrically distributed about the central axis of the disk 7, and the vertical plate 16 is symmetrically distributed about the central axis of the through holes 8.
[0018] The rubber pad 21 is bonded and fixed to the side wall of the arc-shaped clamp 17 with waterproof adhesive, and the anti-slip protrusions 22 are evenly distributed on the outside of the side of the rubber pad 21.
[0019] The shaft 6 has an installation hole at its bottom, and the connecting seat 18 has a hole. The locking pin 19 passes through the hole and the interior of the installation hole.
[0020] The locking pin 19 has external threaded ends fixed on both sides of its exterior, and the locking nut 20 forms a threaded connection with the external threaded ends.
[0021] Side plates 23 are fixed on both sides of the bottom of the top cover 2, and fixing bolts 24 are installed between the side plates 23 and the cleaning tank 1.
[0022] A water inlet is connected to one side of the top of the water tank 10, and a pump body 9 is installed on the other side of the top of the water tank 10. One end of the pump body 9 is connected to a pipe extending into the interior of the water tank 10, and the other end of the pump body 9 is connected to a nozzle that communicates with the cleaning tank 1.
[0023] A base plate 12 is fixed to the lower side of the inner wall of the cleaning tank 1. A first telescopic rod 13 is installed on the top of the base plate 12. The telescopic end of the top of the first telescopic rod 13 is connected to a motor box. The output end of the motor box is connected to a cleaning brush 14. Furthermore, a motor housing is connected to the telescopic end of the top of the first telescopic rod 13, and a cleaning brush 14 is driven to the output end of the motor housing. Here, combined with the existing technology, the solution can be replaced by placing the motor housing outside the cleaning box 1, and then connecting it to the shaft with gears so that the cleaning brush 14 can rotate accordingly. A plate can be installed at the bottom of the shaft, and the bottom of the plate can be connected to the telescopic end of the top of the first telescopic rod 13. This solution replaces the motor housing being directly located inside the cleaning box 1, which improves the protection of the motor housing. Furthermore, the first telescopic pole 13, the second telescopic pole 15, the working motor 5, etc. can all be made using equipment that has been disclosed in the existing technology. The first telescopic pole 13 and the second telescopic pole 15 can be made of waterproof facilities, as long as the operation can be guaranteed. To further facilitate the handling and placement of sample bottles, a door can be installed at the corresponding position on the front side of the cleaning box 1, and an observation window can be opened on the door for easy observation and operation.
[0024] Working principle: First, during assembly, insert the bottom of the shaft 6 into the interior of the connecting seat 18. The bottom of the shaft 6 has an installation hole, and the connecting seat 18 has a hole. The locking pin 19 passes through the hole and the interior of the installation hole. Then, lock the position with locking nuts 20 on both sides of the locking pin 19. Place the sample bottle upside down in the through hole 8. Then, start the second telescopic rod 15 to push the arc-shaped clamp 17 to move. The two arc-shaped clamps 17 clamp the sample bottle. After clamping the sample bottle, the bottle mouth is facing down. At this time, adjust the sample bottle to the right side. Then, start the pump body 9 to draw the cleaning solution from the water tank 10 through the pipeline. Spray the solution at the nozzle and pour it into the bottle. You can hang some cleaning agent on the bottle wall beforehand. After cleaning with water, you can adjust the sample bottle to the left side again and use the cleaning brush 14 to scrub the inside of the bottle. Repeat this cleaning process.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A device for automatic sample collection, discarding, replacement and cleaning of sample bottles, comprising a cleaning tank (1), a water tank (10), and a liquid discharge port (11), characterized in that: The top of the cleaning tank (1) has an open groove, in which a plug (3) is inserted. A sealing ring (4) is fixed to the outer surface of the plug (3). A top cover (2) is fixed to the top of the plug (3). A working motor (5) is mounted at the middle position of the top of the top cover (2). A shaft (6) is driven to the output end of the working motor (5). A connecting seat (18) is sleeved on the outside of the shaft (6). A disc (7) is fixed to the bottom of the connecting seat (18). A connecting rod (6) is inserted between the shaft (6) and the connecting seat (18). A locking pin (19) is attached to the outside of both sides of the locking pin (19) and a locking nut (20). A through hole (8) is opened in the inside of both sides of the disc (7). A vertical plate (16) is fixed at the top of the disc (7) on both sides of the through hole (8). A second telescopic rod (15) is connected to the side of the vertical plate (16). An arc-shaped clamp (17) is connected to the telescopic end of the side of the second telescopic rod (15). A rubber pad (21) is fixed on the side wall of the arc-shaped clamp (17). An anti-slip protrusion (22) is fixed to the outside of the side of the rubber pad (21).
2. The automatic sample bottle collecting, discarding, replacing and cleaning device according to claim 1, characterized in that: The through holes (8) are symmetrically distributed about the central axis of the disk (7), and the vertical plate (16) is symmetrically distributed about the central axis of the through holes (8).
3. The automatic sample bottle collecting, discarding, replacing and cleaning device according to claim 1, characterized in that: The rubber pad (21) is bonded and fixed to the side wall of the arc-shaped clamp (17) with waterproof adhesive, and the anti-slip protrusions (22) are evenly distributed on the outside of the side of the rubber pad (21).
4. The automatic sampling discarding and replacing and cleaning device for sample bottles according to claim 1, characterized in that: The shaft (6) has an installation hole at its bottom, and the connecting seat (18) has a hole. The locking pin (19) passes through the hole and the interior of the installation hole.
5. The automatic sample bottle collecting, discarding, replacing and cleaning device according to claim 1, characterized in that: The locking pin (19) has external threaded ends fixed on both sides of its exterior, and the locking nut (20) forms a threaded connection with the external threaded ends.
6. The automatic sample bottle collecting, discarding, replacing and cleaning device according to claim 1, characterized in that: Side plates (23) are fixed on both sides of the bottom of the top cover (2), and fixing bolts (24) are installed between the side plates (23) and the cleaning tank (1).
7. The automatic sample bottle collecting, discarding, replacing and cleaning device according to claim 1, characterized in that: A water inlet is connected to one side of the top of the water tank (10), and a pump body (9) is installed on the other side of the top of the water tank (10). One end of the pump body (9) is connected to a pipe extending into the water tank (10), and the other end of the pump body (9) is connected to a nozzle that communicates with the cleaning tank (1).
8. The automatic sampling discarding and replacing and cleaning device for sample bottles according to claim 1, characterized in that: A base plate (12) is fixed to the lower side of the inner wall of the cleaning tank (1). A first telescopic rod (13) is installed on the top of the base plate (12). The telescopic end of the top of the first telescopic rod (13) is connected to a motor box. The output end of the motor box is connected to a cleaning brush (14).