Method for purifying isopropyl alcohol
The method addresses the energy and cost inefficiencies in existing isopropyl alcohol purification processes by utilizing a sequential column processing system with heat exchange, achieving high-purity isopropyl alcohol while reducing energy consumption and costs.
Patent Information
- Application Number
- PCT/KR2024/017587
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-10-25
- Filing Date
- 2024-11-08
- Publication Date
- 2025-05-22
AI Technical Summary
The existing methods for purifying isopropyl alcohol are energy-intensive and costly, requiring multiple distillation towers and significant heat energy for separation, which increases operating and equipment costs.
A method that involves cooling the reaction product from the isopropyl alcohol manufacturing process and supplying it to an absorption tower, followed by sequential processing through multiple columns in the isopropyl alcohol purification unit and gas purification unit, utilizing heat exchange between columns to reduce energy consumption.
This method effectively purifies isopropyl alcohol to high purity while reducing energy usage and costs by minimizing the number of distillation towers and optimizing heat exchange throughout the process.
Smart Images

Figure KR2024017587_22052025_PF_FP_ABST
Abstract
Description
Method for purifying isopropyl alcohol
[0001] Cross-citation with related applications
[0002] This application claims the benefit of priority to Korean Patent Application No. 10-2023-0158482, filed November 15, 2023, and Korean Patent Application No. 10-2024-0147824, filed October 25, 2024, the entire contents of which are incorporated herein by reference.
[0003] Technology field
[0004] The present invention relates to a method for purifying isopropyl alcohol, and more particularly, to a method for reducing energy consumption and process costs in purifying isopropyl alcohol from a reaction product of an isopropyl alcohol manufacturing process.
[0005] Isopropyl alcohol (IPA) is recognized as an excellent solvent in a variety of industries and applications due to its ability to dissolve a wide range of substances, rapid vaporization, and relatively low toxicity. Isopropyl alcohol is essential for a variety of manufacturing, healthcare, and consumer applications.
[0006] The process for manufacturing isopropyl alcohol uses, for example, propylene and water as raw materials. The propylene and water react to produce isopropyl alcohol. The reaction product of the isopropyl alcohol manufacturing process includes isopropyl alcohol, unreacted propylene monomer, unreacted water, and various impurities or byproducts, such as diisopropyl ether (DIPE), acetone, n-propyl alcohol (NPA), and hexanol.
[0007] Obtaining isopropyl alcohol from the above reaction product essentially involves a purification process. Therefore, to obtain high-purity isopropyl alcohol, the purification process must be highly efficient. Simultaneously, an improved design is required from an economic perspective, one that not only reduces energy consumption but also reduces operating and facility costs.
[0008] The problem to be solved in the present invention is to provide a method for purifying isopropyl alcohol, which can obtain high-purity isopropyl alcohol while simultaneously reducing energy consumption and improving operating costs / equipment costs, in order to solve the problem mentioned in the technology that forms the background of the above invention.
[0009] However, the problems that the present invention seeks to solve are not limited to the problems mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the description below.
[0010] According to one embodiment of the present invention for solving the above problem, the present invention comprises the steps of preparing a reaction product including propylene and isopropyl alcohol by reacting propylene monomer and water, cooling the reaction product and supplying the cooled reaction product to an absorption tower, and supplying a bottom discharge stream of the absorption tower including isopropyl alcohol from the absorption tower to an isopropyl alcohol purification unit including first to fourth columns, and supplying an upper discharge stream of the absorption tower including propylene to a gas purification unit including fifth and sixth columns, wherein the isopropyl alcohol included in the bottom discharge stream of the absorption tower supplied to the isopropyl alcohol purification unit is obtained by sequentially passing through the bottom discharge stream of the first column, the first side discharge stream of the second column, the first region bottom discharge stream of the third column, and the upper discharge stream of the fourth column, and the propylene included in the upper discharge stream of the absorption tower supplied to the gas purification unit is obtained by sequentially passing through the top discharge stream of the fifth column and the side discharge stream of the sixth column, and all of the reaction products Or, some of the heat is exchanged with at least one of the bottom discharge stream of the fourth column and the side discharge stream of the fifth column to cool it, the top discharge stream of the second column is heat exchanged with the bottom discharge stream of the sixth column, and the top discharge stream of the third column is heat exchanged with at least one of the bottom discharge stream of the first column and the bottom discharge stream of the second column. A method for producing isopropyl alcohol is provided.
[0011] According to the isopropyl alcohol purification method of the present invention, a feed containing isopropyl alcohol, water, and various byproducts as reaction products of propylene and water can be effectively purified, ultimately yielding high-purity isopropyl alcohol. Furthermore, unreacted propylene contained in the reaction product can be recovered with high purity and reused in the reaction for producing isopropyl alcohol.
[0012] By performing a process performed by at least two distillation towers in an isopropyl alcohol purification unit in a single distillation tower, the reboiler energy required for the operation of at least two distillation towers in the past is saved (energy saving), and the equipment cost and operating cost of the device can be saved by reducing the number of distillation towers.
[0013] In addition, the amount of heat energy previously required for the operation of the distillation column can be reduced through heat exchange between the distillation columns throughout the entire process for manufacturing a series of isopropyl alcohols, including an isopropyl alcohol purification unit for recovering isopropyl alcohol after the reaction of propylene and water and a gas purification unit for recovering unreacted propylene.
[0014] Figure 1 is a flow chart of the overall process of a method for producing isopropyl alcohol according to one embodiment of the present invention.
[0015] Figure 2 is a process flow diagram showing a process between a reactor and an absorption tower during a process of a method for producing isopropyl alcohol according to one embodiment of the present invention.
[0016] Figure 3 is a process flow diagram showing a process for an isopropyl alcohol purification unit among the processes of a method for manufacturing isopropyl alcohol according to one embodiment of the present invention.
[0017] Figure 4 is a process flow diagram showing a process related to a gas purification unit among the processes of a method for manufacturing isopropyl alcohol according to one embodiment of the present invention.
[0018] Figure 5 is a process flow diagram of an isopropyl alcohol purification method according to a comparative example.
[0019] The terms or words used in the description and claims of the present invention should not be interpreted as limited to their usual or dictionary meanings, but should be interpreted as meanings and concepts that conform to the technical idea of the present invention, based on the principle that the inventor can appropriately define the concept of the term to explain his or her own invention in the best way.
[0020] In connection with the description of the drawings, similar reference numerals may be used for similar or related components.
[0021] The singular form of a noun corresponding to an item may include one or more of said items, unless the relevant context clearly indicates otherwise.
[0022] In this disclosure, each of the phrases "A or B", "at least one of A and B", "at least one of A or B", "A, B, or C", "at least one of A, B, and C", and "at least one of A, B, or C" may include any one of the items listed together in the corresponding phrase, or all possible combinations thereof.
[0023] The term "and / or" includes any combination of a plurality of related described elements or any one of a plurality of related described elements.
[0024] Terms such as "first," "second," or "first" or "second" may be used simply to distinguish one component from another and do not qualify the components in any other respect (e.g., importance or order).
[0025] In addition, terms such as 'front', 'rear', 'top', 'bottom', 'side', 'left', 'right', 'upper', and 'lower' used in this application are defined based on the drawings, and the shape and position of each component are not limited by these terms.
[0026] Terms such as "include" or "have" are intended to specify the presence of a feature, number, step, operation, component, part or combination thereof described in the present disclosure, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof.
[0027] When a component is said to be “connected,” “coupled,” “supported,” or “in contact with” another component, this includes not only cases where the components are directly connected, coupled, supported, or in contact, but also cases where the components are indirectly connected, coupled, supported, or in contact through a third component.
[0028] When we say that a component is "on" another component, this includes not only cases where the component is in contact with the other component, but also cases where there is another component between the two components.
[0029] The term "stream" as used herein may refer to the flow of fluid within a process, or may refer to the fluid itself flowing within a pipe. Specifically, the stream may refer to both the fluid itself flowing within the pipe connecting each device and the flow of the fluid. Furthermore, the fluid may include one or more components of gas, liquid, and solid.
[0030] The term "upper" as used herein, unless otherwise specified, means a point 0% to 10% in height downward from the top of the device, and may specifically mean the top (top). In addition, the term "lower" means a point 90% to 100% in height downward from the top of the device, and may specifically mean the bottom (bottom).
[0031] Additionally, the “pressure” referred to herein means gauge pressure measured under atmospheric pressure conditions.
[0032] Meanwhile, unless otherwise specified herein, the operating pressure of the column means the pressure at the top of the column, and the operating temperature of the column means the temperature at the bottom of the column.
[0033] One embodiment of the present invention relates to a method for purifying isopropyl alcohol (IPA). Hereinafter, the method for purifying isopropyl alcohol of the present invention will be described in detail with reference to the drawings.
[0034] Figure 1 is a flow chart of the overall process of a method for producing isopropyl alcohol according to one embodiment of the present invention. Figure 2 is a detailed flow chart showing the process between the reactor and the absorption tower during the process of the method for producing isopropyl alcohol according to one embodiment of the present invention.
[0035] Referring to FIGS. 1 and 2, the reaction product including isopropyl alcohol can be produced by a reaction between propylene and water performed in a reactor. A feed including propylene and water is supplied to the reactor, and the reaction product produced in the reactor can include isopropyl alcohol, unreacted propylene, unreacted water, and various byproducts. At this time, isopropyl alcohol must be separated and recovered from the reaction product, while at the same time, unreacted propylene monomer needs to be recovered and reused in the isopropyl alcohol manufacturing process.
[0036] Specifically, the reactor can be operated under optimal conditions for efficiently producing isopropyl alcohol through a gas phase reaction of propylene monomer and water. For example, the operating pressure of the reactor is 10 kg / cm. 2 ·g· to 50 kg / cm 2 ·g, 25 kg / cm 2 ·g to 50 kg / cm2 ·g or 35 kg / cm 2 ·g to 45 kg / cm 2 ·g, and the operating temperature may be 150°C to 220°C, 165°C to 220°C, or 180°C to 215°C. By operating the reactor at the pressure and temperature in the above ranges, isopropyl alcohol can be effectively produced through a gas phase reaction using propylene monomer and water.
[0037] The reaction product generated under the operating conditions of the above reactor may be a reaction product that is both high temperature and gaseous. Meanwhile, the feed containing propylene and water, which are the reactants required for the reaction, needs to be preheated to a temperature range suitable for supplying to the reactor and then supplied to the reactor. Therefore, according to one embodiment of the present invention, the feed may be first supplied to a heat exchanger (90) and heat-exchanged with the reaction product, thereby being primarily preheated. In this way, by heat-exchanging the feed with the reaction product discharged from the reactor, the high-temperature reaction product discharged from the reactor can be cooled to a temperature suitable for supplying to the absorption tower (10), and at the same time, the feed can be preheated to a temperature suitable for supplying to the reactor. Through this, the heat energy required to heat the feed can be saved.
[0038] The feed preheated in the above heat exchanger (90) can be additionally heated as needed and supplied to the reactor.
[0039] Meanwhile, the propylene included in the above feed may include propylene newly supplied for reaction, propylene supplied from the top of the absorption tower (10), and propylene recovered at high purity from the gas purification unit described below.
[0040] Since the propylene recycled within the process and supplied to the reactor is used again as a raw material for the gas phase reaction, it is necessary to recover the propylene after the reaction with high purity in order to produce high-purity isopropyl alcohol. Specifically, the propylene (C3H6) supplied as a raw material to the reactor preferably has high purity as described above. However, if the raw propylene contains impurities such as other unsaturated hydrocarbons such as ethylene, butene, and pentene, ethane, propane, and carbon dioxide, by-products (e.g., ethanol) having a boiling point similar to that of isopropyl alcohol may be generated during the reaction of propylene and water. Therefore, it is preferable that the propylene supplied as a reactant to the reactor contains propylene in an amount of 97 wt% or more, for example, 97 to 99.8 wt%, based on the total weight, and the content of impurities is less than 3 wt%.
[0041] Meanwhile, only a portion of the propylene supplied to the reactor is used in the reaction. Therefore, the reaction product may include unreacted propylene and unreacted water in addition to isopropyl alcohol produced by the reaction of propylene monomer and water. For example, the reaction product may include 65 to 85 wt% of propylene monomer, 4 to 8 wt% of isopropyl alcohol, and 5 to 30 wt% of water. In addition, the reaction product may include at least two types of light byproducts and heavy byproducts. Specifically, the reaction product may include diisopropyl ether (DIPE) as a first light byproduct, acetone as a second light byproduct, and n-propyl alcohol (NPA) and hexanol as heavy byproducts. Therefore, a process for separating unreacted propylene from the reaction product and purifying isopropyl alcohol from various byproducts is required.
[0042] Meanwhile, there may be various methods for recovering propylene from the reaction product, and among these, a method for recovering high-purity propylene and circulating it to the reactor where the gas phase reaction is performed is presented as an example.
[0043] According to one embodiment of the present invention, the recovery of propylene among the reaction products can be performed by a gas purification unit including an absorption tower, a flash drum, and at least a fifth column and a sixth column. Meanwhile, the purification of isopropyl alcohol among the reaction products can be performed by an isopropyl alcohol purification unit including an absorption tower, a flash drum, and at least a first to fourth column.
[0044] A method for producing isopropyl alcohol according to one embodiment of the present invention may include a step of cooling the reaction product and supplying the cooled reaction product to an absorption tower (10).
[0045] By the cooling, some components of the gaseous reaction product are condensed and liquefied, and other components can be supplied to the absorption tower (10) while remaining in the gaseous reaction product. For example, isopropyl alcohol, which should be discharged as a lower discharge stream of the absorption tower (10), is preferably present in a liquid state, and propylene and gas components, which should be discharged as an upper discharge stream of the absorption tower (10), may be preferably present in a gaseous state. That is, the efficiency of component separation in the absorption tower can be increased by the phase change of some components due to the cooling.
[0046] Specifically, isopropyl alcohol is preferably recovered from the bottom of the absorption tower as much as possible because if it is discharged from the top of the absorption tower and then reintroduced into the reactor, it will have a negative effect on the isopropyl alcohol production reaction performed in the reactor. In addition, if propylene and gas components are discharged from the bottom of the absorption tower, an additional gas purification column is required to recover the unreacted propylene or gas components discharged from the bottom, which increases the energy usage. Therefore, it is preferable to recover these unreacted propylene and gas components as much as possible from the top of the absorption tower.
[0047] Furthermore, the absorption tower absorbs isopropyl alcohol as water introduced to the upper portion of the absorption tower flows down the absorption tower, and the reaction product can be supplied to the absorption tower (10) by adjusting the temperature range in which the absorption efficiency of isopropyl alcohol by water in the absorption tower (10) is the best through the cooling. That is, the cooling of the reaction product of the present invention can achieve the effect of increasing the absorption efficiency of isopropyl alcohol in the absorption tower (10) through phase change of some components of the reaction product and temperature control of the reaction product.
[0048] From this perspective, the temperature of the cooled reaction product introduced into the absorption tower (10) may be 90 to 99°C, and specifically 90 to 95°C. In this case, the absorption efficiency of isopropyl alcohol by water within the absorption tower (100) is further improved, and at the same time, propylene discharged to the bottom of the absorption tower can be minimized.
[0049] Meanwhile, all or part of the reaction product that has passed through the heat exchanger (90) can be cooled by heat exchange with at least one of the bottom discharge stream of the fourth column (400) and the side discharge stream of the fifth column (500).
[0050] Referring to FIGS. 2 to 4 regarding one embodiment of the present invention, the reaction product is heat-exchanged in at least one of the first reboiler (410) of the fourth column provided at the bottom of the fourth column (400) of the isopropyl alcohol purification unit and the first reboiler (side reboiler; 510) of the fifth column provided at the side of the fifth column (500) of the gas purification unit, thereby enabling efficient use of energy.
[0051] Specifically, first, by supplying the thermal energy of the high-temperature reaction product to at least one of the fourth column (400) and the fifth column (500), the thermal energy required for the operation of these columns can be reduced. That is, most of the thermal energy required for the operation of at least one of the fourth column (400) and the fifth column (500) can be replaced by using waste heat. Second, the amount of refrigerant required for cooling the reaction product in the past can be reduced. Third, in order to increase the purification efficiency in the fifth column (500) of the gas purification unit, it is essential to implement a gentle temperature profile of the column. By supplying the thermal energy of the reaction product to the lower and middle parts of the fifth column (500), it is possible to implement a gentle temperature profile across the lower and middle parts of the fifth column.
[0052] Meanwhile, according to one embodiment of the present invention, the cooling of the reaction product may be performed by including a first cooling in which all or part of the reaction product stream is heat-exchanged with at least one of the bottom discharge stream of the fourth column (400) and the side discharge stream of the fifth column (500), and a second cooling in which heat is exchanged between a stream (high-temperature medium) including the first cooled reaction product and a refrigerant (low-temperature medium).
[0053] Specifically, referring to FIG. 2, the reaction product stream may be branched into a first branch stream (50), a second branch stream (60), and a third branch stream (70). Here, the first branch stream (50) may be a stream that is heat-exchanged with the bottom discharge stream of the fourth column, and the second branch stream (60) may be a stream that is heat-exchanged with the side discharge stream of the fifth column. Meanwhile, the third branch stream (70) may be a stream that is not heat-exchanged with the fourth column and the fifth column.
[0054] Specifically, the first branch stream (50) may be a stream that is heat-exchanged with the bottom discharge stream of the fourth column (400) and the first reboiler (410) of the fourth column. That is, referring to FIGS. 2 and 3, heat exchanger A of FIG. 2 is the first reboiler (410) of the fourth column. Meanwhile, the second branch stream (60) may be a stream that is heat-exchanged with the side discharge stream of the fifth column (500) and the first reboiler (510) of the fifth column. That is, referring to FIGS. 2 and 4, heat exchanger B of FIG. 2 is the first reboiler (510) of the fifth column.
[0055] At this time, the first cooling may be cooling performed by heat exchange between the first branch stream (50) and the bottom discharge stream of the fourth column and heat exchange between the second branch stream (60) and the side discharge stream of the fifth column.
[0056] The first cooled first and second branch streams (50, 60) and the first uncooled third branch stream (70) are combined to form a combined stream, and the combined stream can be additionally secondary cooled by a refrigerant in a heat exchanger (80). Here, the refrigerant can be cooling water (CW).
[0057] Furthermore, the mass flow rate ratio of the first to third branch streams, i.e., the mass flow rate of the first branch stream (50): the mass flow rate of the second branch stream (60): the mass flow rate of the third branch stream (70), may be in the range of 1: 0.2 to 0.4: 0.4 to 0.7. In the above range, the maximum amount of heat can be supplied relative to the sizes of the first reboiler (410) of the fourth column and the first reboiler (510) of the fifth column, and the sizes of the auxiliary reboiler (415) provided at the bottom of the fourth column (400) and the second reboiler (520) of the fifth column (500) provided at the bottom of the fifth column can be minimized. Subsequently, the reaction product cooled through the first and second cooling can be supplied to the absorption tower (10). Here, the cooled reaction product can be supplied to the absorption tower (10) in a gas-liquid mixed phase. In the above absorption tower (10), a bottom discharge stream of the absorption tower containing isopropyl alcohol and an upper discharge stream of the absorption tower containing propylene can be separated.
[0058] The above reaction product can be supplied to the lower portion of the absorption tower (10), and water can be supplied to the upper portion of the absorption tower (10). Using the water supplied to the upper portion, the isopropyl alcohol contained in the reaction product can be dissolved and separated to the lower portion of the absorption tower (10), and a stream containing propylene can be separated to the upper portion.
[0059] The water supplied to the upper portion of the above absorption tower (10) may be a stream (230) supplied by branching off the lower discharge stream of the second column (200) of the isopropyl alcohol purification unit.
[0060] The bottom discharge stream of the absorption tower (10) is supplied to a flash drum (20), so that propylene and gas components that may be present in the bottom discharge stream of the absorption tower (10) can be separated into the upper portion of the flash drum (20) and re-supplied to the absorption tower (10). Through this, propylene and gas components can be eliminated or minimized in the bottom discharge stream (30) of the flash drum (20). The bottom discharge stream (30) of the flash drum (20) can be introduced into an isopropyl alcohol purifying section.
[0061] Meanwhile, the upper discharge stream of the absorption tower (10) may include propylene and gas components. After the upper discharge stream of the absorption tower (10) is compressed by a compressor, a portion of the stream (40) may be supplied to a gas purifying section described later, and the remaining stream may be mixed with newly supplied propylene and water, and then introduced into a heat exchanger (90) as described above and recycled to the reactor.
[0062] According to one embodiment of the present invention, the isopropyl alcohol purification unit may include first to fourth columns. The isopropyl alcohol contained in the bottom discharge stream of the absorption tower, preferably the bottom discharge stream (30) of the flash drum (20), may be obtained by sequentially passing through the bottom discharge stream of the first column, the first side discharge stream of the second column, the first region bottom discharge stream of the third column, and the top discharge stream of the fourth column. Hereinafter, the purification process performed in the isopropyl alcohol purification unit will be described with reference to FIG. 3.
[0063] According to one embodiment of the present invention, at least one of the bottom discharge stream of the absorption tower (10), the bottom discharge stream of the flash drum (20), and the bottom discharge streams of the fifth and sixth columns of the gas purification unit may be supplied to the first column as a feed of the isopropyl alcohol purification unit. Specifically, the feed stream supplied to the first column may be the bottom discharge stream (30) of the flash drum (20). The feed stream supplied to the first column may include isopropyl alcohol, water, a first light by-product, a second light by-product, and a heavy by-product.
[0064] The feed stream (30) supplied to the first column can be introduced at a height point of 30 to 50% downward from the top of the first column (100).
[0065] According to one embodiment of the present invention, the first hard byproduct included in the feed (30) can be first separated and removed by the first column (100) and the separator (120) connected to the upper portion of the first column (100).
[0066] Specifically, a top discharge stream of the first column (100) including isopropyl alcohol, water, a first light impurity, and optionally a second light impurity, and a bottom discharge stream of the second column including isopropyl alcohol, water, a second light impurity, and a heavy byproduct can be discharged from the top and bottom of the first column (100), respectively, by distillation.
[0067] The top discharge stream of the first column may be supplied to a condenser to be cooled and liquefied after being discharged from the first column (100). The liquefied top discharge stream of the first column may be supplied to a separator (120) to be subjected to liquid-liquid separation. Through the liquid-liquid separation, an aqueous stream including isopropyl alcohol, water, and optionally a second light by-product may be refluxed to the first column, and an oil phase stream including the first light by-product may be discharged to the outside of the system. The amount of the first light by-product discharged to the outside of the system may be 97 wt% or more, 99 wt% or more, specifically 100 wt%, when the content of the first light by-product included in the feed stream (30) supplied to the first column is 100 wt%.
[0068] In order for the first light by-product to be easily separated by distillation in the first column (100) and liquid-liquid separation in the separator (120) provided on the upper portion of the first column, at least the first light by-product must be an oily component that does not dissolve in water. That is, the first column (100) is operated under operating conditions in which the heavy by-product is not vaporized, and the separator (120) substantially separates water and isopropyl alcohol dissolved in water from the first light by-product, thereby enabling efficient separation of the first light by-product.
[0069] According to one embodiment of the present invention, the first light by-product may be diisopropyl ether (DIPE) which is insoluble in water, and the second light by-product may be acetone which is soluble in water. Since the boiling point of acetone is lower than that of diisopropyl ether, the top discharge stream of the first column may include water, isopropyl alcohol, acetone, and diisopropyl ether (DIPE). The isopropyl alcohol included in the top discharge stream of the first column is separated from the first light by-product (oil phase) by liquid-liquid separation performed in a layer separator (120), and the water, isopropyl alcohol, and acetone included in the water phase are refluxed back to the first column (100). Therefore, the amount of isopropyl alcohol lost from the top of the first column (100) can be minimized by the layer separator (120) provided at the top of the first column (100).
[0070] Meanwhile, almost all of the first light byproduct contained in the feed stream (30) supplied to the first column can be discharged outside the system. To this end, the operating conditions of the first column (100) must be controlled so that almost all of the first light byproduct contained in the feed (30) can be included in the upper discharge stream of the first column (100).
[0071] Specifically, the operating temperature of the first column (100) may be 75°C or higher, 80°C or higher, and 95°C or lower, 90°C or lower. The operating temperature may refer to the temperature at the bottom of the first column (100). Meanwhile, the operating pressure of the first column (100) may be 1 kg / cm 2 ·g or less, 0.5 kg / cm 2·g or less. The above operating pressure may refer to the pressure at the top of the first column (100). When the first column (100) is operated at the operating temperature and operating pressure as described above, the first light by-product can be separated as much as possible into the top discharge stream of the first column, and thus the first light by-product can be prevented from flowing out into the bottom discharge stream of the first column and remaining as an impurity in the isopropyl alcohol produced as a result. Furthermore, when the operating temperature and operating pressure of the first column (100) are as described above, efficient energy utilization is possible through heat exchange with the top discharge stream of the third column described below.
[0072] Meanwhile, in order to effectively recover the isopropyl alcohol contained in the upper discharge stream of the first column through the liquid-liquid separation performed in the separator (120) and reflux it back to the first column, water must be supplied to the upper portion of the first column. The water supplied to the upper portion of the first column is supplied to the first column separately from the water contained in the feed stream (30) supplied to the first column. The water supplied to the upper portion of the first column may be water contained in a stream (220) in which a portion of the lower discharge stream (250) of the second column containing water is branched and circulated, as described below.
[0073] Specifically, the stream discharged from the bottom of the second column (200) may be branched into a reflux stream supplied to the first reboiler (210) of the second column (200), and the remaining stream may be branched into a stream (230) supplied to the top of the absorption tower (10), a stream (240) containing water discharged outside the system, and a stream (220) circulated to the top of the first column. That is, the branch stream (220) from which a portion of the bottom discharge stream of the second column (200) containing water is branched may be a branch stream from which a portion is branched from a stream (250) after the stream refluxed to the first reboiler (210) of the second column (200) is branched from among the streams immediately after being discharged from the bottom of the second column (200).
[0074] Meanwhile, according to one embodiment of the present invention, the mass flow rate of the branch stream (220) of the bottom discharge stream (250) of the second column recycled to the top of the first column needs to be controlled in view of the loss of isopropyl alcohol in the separator (120) and the energy usage in the first column (100). Specifically, the mass flow rate of the branch stream (220) of the bottom discharge stream (250) of the second column may be 0.4 to 1.2, 0.4 to 1.0, or 0.5 to 0.8 relative to the mass flow rate of the feed stream (30) supplied to the first column and supplied to the first column (100). When the flow rate of water supplied to the top of the first column is greater than 1.2, there is a problem that the energy usage required in the first column excessively increases. On the other hand, if the flow rate of water supplied to the upper portion of the first column is less than 0.4, it becomes difficult to supply sufficient water to the layer separator (120), and thus isopropyl alcohol may be lost as oil or the amount lost may increase excessively.
[0075] Meanwhile, in the layer separator (120) provided on the upper portion of the first column (100), isopropyl alcohol must be included in the aqueous phase and refluxed together with water to the first column (100). If the isopropyl alcohol is included in the oil phase, loss of isopropyl alcohol occurs in the layer separator (120), and in order to prevent such loss of isopropyl alcohol, a sufficient amount of water must be secured in the layer separator (120). The amount of water in the layer separator (120) is affected by the amount of water introduced into the first column (100).
[0076] According to one embodiment of the present invention, the water introduced into the first column (100) may be water included in the feed stream (30) supplied to the first column and water included in the stream (220) into which a portion of the bottom discharge stream (250) of the second column is branched and circulated. In order to minimize the loss of isopropyl alcohol in the separator (120), it is preferable that the sum of the mass flow rate of the water included in the feed stream (30) and the mass flow rate of the water included in the stream (220) into which a portion of the bottom discharge stream (250) of the second column is branched and circulated is maintained at a ratio of 12 to 15 times (mass flow rate ratio of isopropyl alcohol and water) compared to the mass flow rate of the isopropyl alcohol included in the feed stream (30). In this case, a sufficient amount of water can be supplied to the separator (120), thereby preventing loss of isopropyl alcohol as an oil phase in the separator (120), and at the same time, optimizing the amount of energy required for operating the first column (100).
[0077] That is, when the mass flow rate ratio of the isopropyl alcohol and water supplied to the first column is less than 12, it is difficult to secure a sufficient amount of water in the layer separator (120), so that loss of isopropyl alcohol to the oil phase occurs, making it difficult to achieve the desired recovery rate of isopropyl alcohol. Furthermore, in this case, a problem may arise that some of the first light byproducts that should be removed by including them in the oil phase in the layer separator (120) are included in the water phase and introduced into the second column (200), and when these first light byproducts are introduced into the second column (200), they are included in the first side discharge stream of the second column containing a mixture of isopropyl alcohol and water, which consequently lowers the purity of the isopropyl alcohol recovered from the second column.
[0078] In addition, when the mass flow rate ratio of the isopropyl alcohol and water supplied to the first column is greater than 15, the loss of isopropyl alcohol in the layer separator (120) can be prevented, but there is a problem in that the amount of water circulating through the first column (100) and the second column (200) becomes excessively large, thereby increasing the energy consumption of the two columns.
[0079] Furthermore, from the viewpoint of minimizing the loss of isopropyl alcohol in the separator (120) and reducing the amount of energy used in the first and second columns, the mass flow rate of water included in the stream (220) in which a portion of the lower discharge stream (250) of the second column is branched and circulated may be 58% to 90% based on the mass flow rate of water included in the feed stream (30).
[0080] Meanwhile, a first reboiler (110) is provided at the bottom of the first column (100) to supply heat energy required for the operation of the first column. A reflux stream of a bottom discharge stream of the first column can be introduced into the first reboiler (110) of the first column, heat-exchanged with a high-temperature heat source, and then introduced again into the bottom of the first column (100). Heat energy required for the operation of the first column (100) can be supplied to the first column (100) through the first reboiler (110) of the first column.
[0081] According to one embodiment of the present invention, the heat source of the first reboiler (110) of the first column, i.e., the heat source that is heat-exchanged with the reflux stream of the bottom discharge stream of the first column, may be the top discharge stream (330) of the third column (300), as described below. Specifically, all or part of the top discharge stream (330) of the third column may be heat-exchanged with the reflux stream of the bottom discharge stream of the first column in the first reboiler (110) of the first column before being introduced into the condenser (380) or the layer separator (340) provided at the top of the third column (300). Through this, the thermal energy of the top discharge stream (330) of the third column (300) can be supplied to the first column (100).
[0082] Meanwhile, according to one embodiment of the present invention, in a case where the thermal energy of the upper discharge stream (330) of the third column (300) alone cannot completely replace the reboiler energy required for the operation of the first column (100), an auxiliary reboiler (115) may be provided at the bottom of the first column (100) separately from the first reboiler (110) of the first column.
[0083] According to one embodiment of the present invention, the bottom discharge stream of the first column is introduced into the second column (200), so that a second light by-product, a mixture of isopropyl alcohol and water, a heavy by-product, and water can be separated according to boiling point.
[0084] Specifically, a step of supplying the bottom discharge stream of the first column containing the isopropyl alcohol, water, second light impurity, and heavy impurity to a second column (200) and separating the second column top discharge stream containing the second light impurity, the first side discharge stream (290) of the second column containing a mixture of the isopropyl alcohol and water, the second side discharge stream (280) of the second column containing the heavy impurity, and the second column bottom discharge stream (250) containing the water may be performed.
[0085] The second light by-product is a by-product having a relatively lowest boiling point compared to other separated components, and the second light by-product may be a compound having a boiling point of 50 to 70° C., and specifically, may be acetone. The acetone may be a by-product generated during a gas phase reaction for producing isopropyl alcohol, and may be a by-product generated by oxidation of isopropyl alcohol in a subsequent process after the gas phase reaction. The second column top discharge stream may include 60 wt% or more, 70 wt% or more, 90 wt% or more, and 100 wt% or less of the second light by-product, and may include a mixture of isopropyl alcohol and water in the remainder. After the second column top discharge stream is discharged from the second column, it may pass through a condenser, and a portion of the second column top discharge stream may be refluxed back to the second column, and the remainder may be discharged outside the system.
[0086] Meanwhile, according to one embodiment of the present invention, the upper discharge stream of the second column (200) can be heat-exchanged with the lower discharge stream of the sixth column. Specifically, referring to FIGS. 3 and 4, the upper discharge stream of the second column (200) can be heat-exchanged with the lower discharge stream of the sixth column (600) in the first reboiler (610) of the sixth column provided at the lower portion of the sixth column (600) before being introduced into the condenser (280) provided at the upper portion of the second column (200). In this case, the heat exchanger D provided at the upper portion of the second column (200) can be the first reboiler (610) of the sixth column. Through this, the heat energy possessed by the upper discharge stream of the second column (200) can be supplied to the sixth column (600). The upper discharge stream of the second column (200) that has been heat-exchanged with the lower discharge stream of the sixth column (600) can additionally be refluxed to the second column (200) or discharged outside the system through a condenser (280) provided at the upper portion of the second column (200).
[0087] Meanwhile, the mixture of isopropyl alcohol and water may be an azeotrope of isopropyl alcohol and water. That is, water, which has a boiling point of about 100°C, and isopropyl alcohol, which has a boiling point of about 82.3°C, form an azeotrope at an azeotropic temperature of about 81°C. The boiling point of the azeotrope of isopropyl alcohol and water is higher than the boiling point of the second light byproduct and lower than the boiling point of the heavy byproduct.
[0088] Therefore, some of the water introduced into the second column forms an azeotropic mixture with isopropyl alcohol and is discharged as the first side discharge stream (290) of the second column, and the remaining water is discharged as the bottom discharge stream (250) of the second column.
[0089] At the bottom of the second column (200), a first reboiler (210) of the second column is provided to supply heat energy required for the operation of the second column. A reflux stream among the bottom discharge streams of the second column may be introduced into the first reboiler (210) of the second column, heat-exchanged with a high-temperature heat source, and then introduced again into the bottom of the second column (200). The heat energy required for the operation of the second column (200) may be supplied to the second column (200) through the first reboiler (210) of the second column.
[0090] According to one embodiment of the present invention, the heat source of the first reboiler (210) of the second column, i.e., the heat source that is heat-exchanged with the reflux stream of the bottom discharge stream of the second column, may be the top discharge stream (330) of the third column (300), as described below. Specifically, all or part of the top discharge stream (330) of the third column may be heat-exchanged with the reflux stream of the bottom discharge stream (250) of the second column in the second reboiler (230) before being introduced into the condenser (380) or the layer separator (340) provided at the top of the third column (300). Through this, the thermal energy of the top discharge stream of the third column (300) can be supplied to the first column (100).
[0091] According to one embodiment of the present invention, in cases where the thermal energy of the upper discharge stream (330) of the third column (300) alone cannot completely replace the reboiler energy required for the operation of the second column (200), an auxiliary reboiler (215) may be provided at the bottom of the second column (200) separately from the first reboiler (210) of the second column.
[0092] Meanwhile, the bottom discharge stream (250) of the second column containing water, specifically, a branch stream (220) that is a portion of the stream (250) discharged from the bottom of the second column (200) and not supplied to the reboiler (210), may be recycled to the upper portion of the first column. The water recycled from the second column (200) may be used to supplement a sufficient amount of water so that the phase separation of the water phase and the oil phase performed in the separator (120) provided at the upper portion of the first column (100) may be smoothly performed.
[0093] Meanwhile, the heavy byproducts may include n-propyl alcohol (NPA) and hexanol, and these heavy byproducts may be discharged as a second side discharge stream (280) of the second column.
[0094] According to one embodiment of the present invention, a second column (200) includes a dividing wall provided along the length of the column and spaced apart from the bottom of the column, and the second column may be a distillation column divided into a top region, a bottom region, a supply region, and a discharge region by the dividing wall.
[0095] Referring to FIG. 3, the top region is a region located above the upper end of the separating wall and is a region where the upper discharge stream of the second column is discharged, and the bottom region is a region located below the lower end of the separating wall and is a region where the lower discharge stream (250) of the second column is discharged. Meanwhile, the lower discharge stream of the first column may be supplied to the supply region.
[0096] The first side discharge stream (290) of the second column and the second side discharge stream (280) of the second column can be discharged from a discharge area among the areas partitioned by the separation wall. Specifically, the first side discharge stream (290) can be discharged from a discharge area above the second side discharge stream (280).
[0097] That is, according to one embodiment of the present invention, by separating and discharging a composition (bottom discharge stream of the first column) including at least four components, such as isopropyl alcohol, water, a second light by-product, and a heavy by-product, into an upper portion, a first side portion, a second side portion, and a lower portion through one column (the second column) having a dividing wall, the number of distillation columns previously required for separation of these components can be reduced.
[0098] Specifically, referring to FIG. 5, where a distillation column without a dividing wall is used as a C2 column, it is not impossible to discharge the separated product through the upper part, lower part, first part, and second part of the C2 column in FIG. 5, but since the side discharge stream from which heavy by-products are separated contains a large amount of isopropyl alcohol and water, additional purification of the side discharge stream is required to increase the yield of isopropyl alcohol. That is, a process was required to introduce the side discharge stream into a C3 column, additionally recover a stream containing isopropyl alcohol from the upper part, and supply it again to the C2 column. That is, referring to FIG. 5, according to the present invention, since the same role performed by the conventional C2 column and C3 column can be performed by a single distillation column having a dividing wall, the number of columns can be reduced, and the energy consumption (e.g., steam consumption) required for column operation can be reduced. In addition, since the second column having a dividing wall is used, preliminary separation occurs in the supply area and final purification is performed in the discharge area, so that an energy consumption reduction effect greater than that obtained by simply combining two columns can be obtained.
[0099] Meanwhile, the upper end of the separation wall may be located at a height point of 3% to 30% downward from the top of the second column (200), and the lower end of the separation wall may be located at a height point of 70 to 95% downward from the top of the second column (200).
[0100] Furthermore, the first side discharge stream (290) may be discharged at a height point of 5 to 33% downward from the top of the second column, and the second side discharge stream (280) may be discharged at a height point of 40 to 80% downward from the top of the second column.
[0101] Through the location of the above-mentioned separation wall and the discharge points of the first and second side discharge streams, energy consumption can be reduced compared to when using two existing columns, while at the same time obtaining four streams discharged from the second column with the desired purity.
[0102] The operating temperature and operating pressure of the top region and bottom region of the second column (200) also need to be controlled from the viewpoint of the purity of the separated components, such as isopropyl alcohol, and the energy required to separate these components.
[0103] Specifically, the operating temperature of the top region of the second column (200) may be 90°C or less, 85°C or less, or 80°C or less, and the operating pressure of the top region may be 2 kg / cm 2 ·g or less, 1 kg / cm 2 ·g or less, 0.05 kg / cm 2 ·g or less. Meanwhile, the operating temperature of the bottom region of the second column (200) may be 85°C or higher, 88°C or higher, and 105°C or lower, 103°C or lower. Meanwhile, the operating pressure of the bottom region may be 1.0 kg / cm 2 ·g or less, 0.5 kg / cm 2 ·g may be less.
[0104] When the operating temperature and operating pressure of the second column (200) are as described above, efficient energy utilization is possible through heat exchange between the lower discharge stream of the second column and the upper discharge stream of the third column, which is performed in the first reboiler (210) of the second column, and at the same time, efficient energy utilization is possible through heat exchange between the lower discharge stream of the sixth column and the upper discharge stream of the second column, which is performed in the first reboiler (610) of the sixth column.
[0105] A method for producing isopropyl alcohol according to one embodiment of the present invention may include a step of supplying a first side discharge stream (290) of a second column containing a mixture of isopropyl alcohol and water to a third column (300) and performing azeotropic distillation in the presence of an azeotropic agent.
[0106] The third column (300) may be a dividing wall distillation column that includes a dividing wall that is connected to the bottom of the column and extends in the longitudinal direction of the column, and is divided into a first region, a second region facing the first region, and an upper region positioned above the top of the dividing wall by the dividing wall. Specifically, the dividing wall may be connected (joined) to the bottom of the third distillation column (300) and may be provided to extend upward in the longitudinal direction of the third distillation column (300). At this time, the first region and the second region are regions that are partitioned to face each other with the dividing wall therebetween, and the second region is a region that faces the first region. Meanwhile, the upper region is a region that is positioned above the top of the dividing wall.
[0107] Specifically, the first side discharge stream (290) of the second column (200) may comprise a mixture of isopropyl alcohol and water, specifically an azeotropic mixture of isopropyl alcohol and water. More specifically, the first side discharge stream (290) of the second column may comprise 80 to 90 wt% of isopropyl alcohol and 10 to 20 wt% of water.
[0108] Meanwhile, azeotropic distillation may be performed in the presence of an azeotropic agent in the third distillation column (300). A portion of the isopropyl alcohol and a portion of the water included in the first side discharge stream (290) of the second column (200) may form an azeotropic mixture. Since these components cannot be completely separated by general distillation, a general azeotropic agent is used to remove the azeotropic relationship between the isopropyl alcohol and water, and then the isopropyl alcohol and water can be separated with high purity. The azeotropic agent of the present invention, which performs this function, may be at least one selected from the group consisting of cyclohexane, benzene, toluene, and isopropyl acetate.
[0109] The above azeotropic agent is a substance added separately from the feed component for azeotropic distillation, but since the azeotropic agent becomes an impurity in terms of isopropyl alcohol, etc., the azeotropic agent must be separated through a separate distillation column, etc., and from an economical point of view, the separated azeotropic agent must be recyclable.
[0110] That is, referring to FIG. 5 regarding the prior art, in the past, in order to separate isopropyl alcohol and water from a feed containing an azeotropic mixture of isopropyl alcohol and water and by-products, azeotropic distillation was performed in a conventional azeotropic distillation column (C4) without a dividing wall in the presence of an azeotropic agent, and the top discharge stream containing water and the azeotropic agent was phase-separated in a layer separator, and then the oil phase containing the azeotropic agent was refluxed back to the azeotropic distillation column (C4). However, since the aqueous phase still contained a large amount of azeotropic agent in addition to water, the aqueous phase was introduced into an azeotropic agent recovery column (C5), the azeotropic agent and water were separated by distillation, the recovered azeotropic agent was introduced back into the azeotropic distillation column (C4), and the water was discharged to the outside of the system. Here, in order to separate the azeotropic agent and water by distillation in the azeotropic agent recovery column (C5), a large amount of energy had to be supplied through a reboiler provided at the bottom of the azeotropic agent recovery column (C5).
[0111] Meanwhile, according to the prior art, the azeotropic distillation column (C4) received heat energy required for the operation of the azeotropic distillation column (C4) by a reboiler provided at the bottom. When the top discharge stream of the azeotropic distillation column (C4) contains water and an azeotropic agent, the bottom discharge stream of the azeotropic distillation column (C4) contains isopropyl alcohol and by-products, and the bottom discharge stream of the azeotropic distillation column (C4) is supplied to an isopropyl alcohol recovery column (C6), so that isopropyl alcohol is obtained from the top of the isopropyl alcohol recovery column (C6), and by-products are separated from the bottom of the isopropyl alcohol recovery column (C6).
[0112] However, referring to FIGS. 1 and 3 regarding a method for producing isopropyl alcohol according to one embodiment of the present invention, the present invention provides a dividing wall in a third distillation column (300) in which azeotropic distillation is performed, and by optimally designing the reflux points of the water phase and the oil phase refluxed in the layer separator (340), high-purity isopropyl alcohol can be obtained even without an azeotropic agent recovery column (C5) for separating the azeotropic agent and water in the past. Through this, not only can the heat energy supplied to the reboiler for the operation of the azeotropic agent recovery column (C5) in the past be saved, but also the cooling energy required for the operation of the condenser provided on the upper portion of the azeotropic agent recovery column (C5) for the operation of the azeotropic agent recovery column (C5) can be saved. Furthermore, in addition to energy savings due to non-operation of the azeotropic recovery column (C5), the energy consumption required for operation of the distillation column can be reduced even when comparing the third distillation column (300) of the present invention, which is a dividing wall distillation column, with a conventional azeotropic distillation column (C4) and distillation columns.
[0113] To this end, according to one embodiment of the present invention, a first region provided at the lower portion of the third distillation column (300) may be provided with a reboiler (310) connected to the lower portion of the first region, and a second region may be provided with a reboiler (315) connected to the lower portion of the second region. Here, the lower portion refers to a point at a height of 90% to 100% downward from the top (upper portion) of the third distillation column (300). The first and second regions may each receive thermal energy through the reboilers (310, 315), and the operating conditions of the first and second regions may be controlled by controlling the thermal energy supplied to each of the reboilers (310, 315).
[0114] According to one embodiment of the present invention, the heat energy supplied through the reboiler (310) connected to the lower part of the first region may be 1.5 to 3 times the heat energy supplied through the reboiler (315) connected to the lower part of the second region, and more specifically, may be 1.8 to 2.5 times. Through this, isopropyl alcohol of a desired purity may be separated as a lower discharge stream of the first region of the third distillation column, and pure water may be separated as a lower discharge stream of the second region.
[0115] The bottom temperature of the first region may be 135°C or higher, 137°C or higher, and 150°C or lower, 148°C or lower. In addition, the bottom temperature of the second region (302) may be 155°C or higher, 158°C or higher, and 170°C or lower, 168°C or lower. Here, each bottom temperature is an operating temperature at a point of 90% to 100% height downward from the top (uppermost part) of the column (300) among the first and second regions. By controlling the bottom temperatures of the first and second regions as described above, it is possible to reduce the energy required for distillation of the third distillation column (300), and also obtain isopropyl alcohol of a desired purity from the bottom of the first region, and separate pure water from the bottom of the second region.
[0116] Meanwhile, the first zone bottom discharge stream discharged from the first zone of the third distillation column (300) may include isopropyl alcohol and heavy byproducts. Here, the heavy byproducts may include n-propyl alcohol (NPA). A portion of the first zone bottom discharge stream may be heat-exchanged in a reboiler (310) connected to the lower portion of the first zone and then refluxed back to the first zone, and the remainder of the first zone bottom discharge stream may be supplied to the fourth column (400).
[0117] Meanwhile, the second zone bottom discharge stream discharged from the second zone may contain water. A portion of the second zone bottom discharge stream may be heat-exchanged in a reboiler (315) connected to the lower portion of the second zone and then refluxed back into the second zone, and the remainder of the second zone bottom discharge stream may be discharged outside the system.
[0118] As described above, a region located above the top of the dividing wall in the third distillation column (300) may form an upper region. The dividing wall may extend from the bottom of the column, and the top of the dividing wall may be located at a height point of 10 to 45% downward from the top of the third distillation column (300), or specifically, at a height point of 15 to 30%. Through this, the separation efficiency of the third distillation column (300) can be maximized, so that isopropyl alcohol of a desired purity can be obtained from the bottom of the first region, and pure water can be separated from the bottom of the second region.
[0119] An upper discharge stream (330) containing water and azeotropic agent can be discharged from the upper portion of the upper region.
[0120] According to one embodiment of the present invention, the top discharge stream (330) of the third column can be heat-exchanged with at least one of the bottom discharge stream of the first column and the bottom discharge stream of the second column in at least one of the first reboiler (110) of the first column (100) and the first reboiler (210) of the second column (200). By doing so, by supplying the heat of the top discharge stream (330) of the third column to at least one of the first column and the second column, the heat energy required for the operation of at least one of the first column and the second column can be reduced.
[0121] That is, referring to FIG. 3, the heat exchanger C provided on the upper portion of the third column may be at least one of the first reboiler (110) of the first column and the first reboiler (210) of the second column. The upper discharge stream (330) of the third column is discharged from the third column (300) and then transferred to at least one of the first reboiler (110) of the first column and the first reboiler (210) of the second column, and the retained heat energy may be supplied to at least one of the first column (100) and the second column (200). At this time, the upper discharge stream (330) of the third column may be heat-exchanged in the first reboiler (110) of the first column or the first reboiler (210) of the second column, or may be heat-exchanged in both the first reboiler (110) of the first column and the first reboiler (210) of the second column. When the upper discharge stream (330) of the third column is heat-exchanged in both the first reboiler (110) of the first column and the first reboiler (210) of the second column, the upper discharge stream (330) of the third column may be branched into two streams, and each branched stream may be heat-exchanged in each of the first reboiler (110) of the first column and the first reboiler (210) of the second column. In this case, heat exchanger C in FIG. 1 may mean both the first reboiler (110) of the first column and the first reboiler (210) of the second column.
[0122] After the upper discharge stream (330) of the third column is heat-exchanged with at least one of the first reboiler (110) of the first column and the first reboiler (210) of the second column, the heat-exchanged upper discharge stream (330) of the third column can be transferred to a condenser (380) provided at the upper portion of the third column (300). When the upper discharge stream (330) of the third column is branched and heat-exchanged with both the first reboiler (110) of the first column and the first reboiler (210) of the second column, the respective branch streams can be joined after heat-exchange and transferred to the condenser (380).
[0123] The operating pressure at the top of the third column (300) may be 4.9 bar.g to 5.1 bar.g. When the operating pressure at the top of the third column is 4.9 bar.g or higher, the temperature of the top discharge stream (330) of the third column may be at least 10°C higher than the temperatures at the bottoms of the first and second columns, thereby enabling the maintenance of a temperature difference for heat exchange in the first reboiler (110) of the first column and the first reboiler (210) of the second column.
[0124] In particular, when the operating pressure at the top of the third column (300) is greater than 5.1 bar.g, it is possible to realize a high temperature of the top discharge stream (330) of the third column, so that there is no problem in supplying heat to the first column (100) and the second column (200), but the separation performance performed in the third column (300) is deteriorated. In this case, additional energy must be supplied to the third column (300) in order to separate components with the desired purity, which is not desirable from the perspective of reducing energy usage. Conversely, when the operating pressure at the top of the third column (300) is less than 4.9 bar.g, it is difficult to maintain the temperature of the top discharge stream (330) of the third column at a high temperature, making it difficult to secure a sufficient temperature difference to enable heat exchange in the first reboiler (110) of the first column and the first reboiler (210) of the second column.
[0125] Meanwhile, the operating temperature of the upper portion of the third column (300), specifically, the operating temperature of the upper portion of the upper region of the third column (300), may be 120°C or higher, specifically 122°C or higher. In this case, an appropriate temperature difference (for example, a temperature difference of at least 10°C or higher) required for heat exchange with the lower portions of the first column (100) and the second column (200) can be secured, thereby enabling efficient energy supply to the first column (100) and the second column (200) by the upper discharge stream (330) of the third column.
[0126] Furthermore, when the top discharge stream (330) of the third column is heat-exchanged in both the first reboiler (110) of the first column and the first reboiler (210) of the second column, the top discharge stream (330) of the third column may be branched to form a branch stream supplied to the first reboiler (110) of the first column and a branch stream supplied to the first reboiler (210) of the second column. At this time, the ratio of the mass flow rate of the branch stream supplied to the first reboiler (110) of the first column and the mass flow rate of the branch stream supplied to the first reboiler (210) of the second column may be 1:5 to 1:7. In the case of the above ratio, the logarithmic mean temperature difference (LMTD) between the low-temperature medium (bottom discharge stream of the first and second columns) and the high-temperature medium (top discharge stream of the third column) that are heat-exchanged in the first reboiler (110) of the first column and the first reboiler (210) of the second column can be maximized, so that the first reboiler (110) of the first column and the first reboiler (210) of the second column can be efficiently designed and operated. Furthermore, the sizes of the auxiliary reboilers (115, 215) of the above-described first and second columns can be minimized.
[0127] The top discharge stream (330) of the third column (300) may be heat-exchanged with at least one of the bottom discharge stream of the first column and the bottom discharge stream of the second column in at least one of the first reboiler (110) of the first column and the first reboiler (210) of the second column, and then cooled to condense all or part of it into a liquid phase. The condensed top discharge stream (330) of the third column (300) may be introduced into a condenser (380) provided at the top of the third column to undergo further condensation to a desired condensation condition.
[0128] The discharge stream of the condenser (380) that has undergone the above additional condensation may be introduced into a layer separator (340) provided at the top of the third column. The layer separator (340) is a device that separates fluids based on density differences, and the fluid may be separated into an aqueous phase containing water and an oil phase containing an azeotropic agent by the layer separator (340). The oil phase stream containing the azeotropic agent may be refluxed to the upper region, and the aqueous phase stream containing water may be refluxed to the second region.
[0129] That is, after the upper discharge stream (330) is separated into an oil phase and an aqueous phase by the layer separator (340), the separated oil phase and aqueous phase are refluxed back to the third distillation column (300), so the mass flow rate of the upper discharge stream (330) of the third distillation column may be equal to the sum of the mass flow rates of the aqueous phase stream and the oil phase stream refluxed to the third distillation column (300) through the layer separator (340). That is, the upper discharge stream (330) of the third distillation column (300) is discharged from the third column (300), and is supplied to at least one of the first reboiler (110) of the first column and the first reboiler (210) of the second column, and then supplied to the condenser (380), and then, after passing through the layer separator (340), is entirely refluxed to the third distillation column (300).
[0130] The azeotropic agent included in the above oil phase stream is used again for azeotropic distillation performed in the third distillation column (300). In addition, the separated oil phase and water phase are all refluxed to the third distillation column (300), and by optimizing the reflux point, the first zone bottom discharge stream and the second zone bottom discharge stream can be separated with high purity.
[0131] The reflux point of the above-mentioned water into the second region may be a point at 10% to 50% of the height of the separating wall from the bottom of the tower, and specifically, a point at 25% to 40%. This allows for minimizing the energy required for distillation while simultaneously separating pure water from the lower portion of the second region.
[0132] More specifically, when the position of the upper part of the separating wall and the position of the reflux point to the second region of the water are set as described above, the azeotropic distillation region for separating isopropyl alcohol and water using an azeotropic agent and the distillation region for purifying isopropyl alcohol can be sufficiently secured simultaneously in the third distillation column (300). Furthermore, since the upper region above the separating wall is shared by the first and second regions, the energy usage required by the condenser (380) can be reduced, and the liquid reflux stream branched from the lowermost part of the upper region to the first region and the second region and flowing downward is optimally distributed to the first region and the second region, thereby minimizing the amount of heat required by the reboiler in each region.
[0133] Meanwhile, according to one embodiment of the present invention, the first zone bottom discharge stream discharged from the first zone may be supplied to a fourth column (400) for recovering isopropyl alcohol. The first zone bottom discharge stream may include isopropyl alcohol and a small amount of heavy byproducts, and isopropyl alcohol may ultimately be obtained from the top of the fourth column (400), and the heavy byproducts may be separated from the bottom of the fourth column.
[0134] The fourth column (400) includes a first reboiler (410) of the fourth column located at the bottom, and as described above, the bottom discharge stream of the fourth column can be heat-exchanged with the reaction product stream before being introduced into the absorption tower in the first reboiler (410) of the fourth column. Specifically, referring to FIGS. 2 and 3, a first branch stream (50) among the branch streams of the reaction product stream can be heat-exchanged with the bottom discharge stream of the fourth column in the first reboiler (410; simultaneously, heat exchanger A in FIG. 2) of the fourth column.
[0135] Meanwhile, in cases where the thermal energy of the first branch stream (50) alone cannot completely replace the reboiler energy required for the operation of the fourth column (400), an auxiliary reboiler (415) may be provided at the bottom of the fourth column (400) separately from the first reboiler (410) of the fourth column.
[0136] Meanwhile, as previously described, the upper discharge stream of the absorption tower (10) may include propylene and gas components, and after the upper discharge stream of the absorption tower (10) is compressed by a compressor, a portion of the stream (40) may be supplied to a gas purifying section described below. Hereinafter, the recovery process performed in the gas purifying section will be described with reference to FIGS. 1 and 4.
[0137] The stream supplied to the gas purification unit may be specifically supplied as a feed stream (40) of the fifth column (500) of the gas purification unit. The feed stream (40) of the fifth column (500) includes propylene and gas components, and the gas components include light gas components having a boiling point lower than propylene and heavy gas components having a boiling point higher than propylene. In addition, the feed stream (40) of the fifth column (500) may include light by-products of isopropyl alcohol, water, and diisopropyl ether and heavy by-products of n-propyl alcohol that have not been separated from the bottom of the absorption tower (100), although in small amounts. Propylene recycled to the reactor by the fifth column (500) can be recovered with higher purity, and at the same time, isopropyl alcohol that may have flowed to the top of the fifth column (500) can be completely recovered from the bottom.
[0138] As described above, the side stream of the fifth column (500) may be heat-exchanged with all or part of the reaction product supplied to the absorption tower (10). For this purpose, the fifth column (500) may include a first reboiler (510) of the fifth column (500) connected to the side of the fifth column (500). That is, the heat exchange between the reaction product and the side stream of the fifth column (500) may be performed in the first reboiler (510) of the fifth column (500). Specifically, referring to FIGS. 2 and 4, a second branch stream (60) among the branch streams of the reaction product stream may be heat-exchanged with the side discharge stream of the fifth column (500) in the first reboiler (510; simultaneously, heat exchanger B in FIG. 2) of the fifth column.
[0139] More specifically, the side discharge stream of the fifth column (500) may be discharged at a height point of 55 to 85% downward from the top of the fifth column (500) and may be heat-exchanged with the reaction product. For example, if the side discharge stream is discharged at a height point less than 55%, there is a problem in that the section of the contact zone where a specific component is vaporized while simultaneously contacting it with the refluxed liquid component, i.e., the distillation zone where actual distillation and purification are performed, is shortened. On the other hand, if it is discharged at a height point exceeding 85%, the temperature of the side discharge stream is excessively high, making heat exchange with the reaction product difficult or making it impossible to obtain the effect of heat exchange (cooling of the reaction product and heating of the side stream).
[0140] Meanwhile, the side discharge stream of the fifth column (500) that has been heat-exchanged with the reaction product in the first reboiler (510) of the fifth column can be re-supplied to the stage to which the height point of the fifth column (500) from which the side stream was discharged belongs.
[0141] In addition, the temperature of the side discharge stream discharged from the fifth column (500) may be 40° C. to 80° C., 40° C. to 60° C., and the temperature of the side stream supplied back to the fifth column (500) after heat exchange may be 80° C. to 100° C., 85° C. to 95° C. Through this, the temperature profile according to the height of the fifth column (500) may be appropriately controlled. Through this, the heat energy required in the fifth column (500), which was previously supplied only by the second reboiler (520), may be replaced to the maximum extent, specifically, by more than half.
[0142] Meanwhile, according to one embodiment of the present invention, the upper operating pressure of the fifth column (500) is 15 kg / cm 2 ·g to 20 kg / cm 2 ·g, or 16 kg / cm 2 ·g to 19 kg / cm2 · It can be operated under high pressure conditions of g. In addition, the lower operating temperature of the fifth column (500) can be 140°C to 180°C, or 150°C to 180°C. In the range of the operating temperature and operating pressure of the fifth column (500), the separation efficiency of the fifth column (500) is improved, so that isopropyl alcohol, water, and by-products can be completely recovered from the lower portion of the fifth column (500). Furthermore, low-cost cooling water can be used as a cooling heat source in the condenser provided at the upper portion of the fifth column (500).
[0143] Meanwhile, in the case where the reaction product and the side discharge stream of the fifth column (500) are heat-exchanged by the first reboiler (510) of the fifth column according to one embodiment of the present invention, a gentle temperature profile by height of the fifth column (500) can be implemented, so that the section where the temperature by height of the fifth column (500) changes, i.e., the distillation zone where distillation and purification can be performed, can be increased. That is, the stream introduced into the fifth column (500) includes not only light components such as propylene and inert gases, but also heavy components such as isopropyl alcohol and water. That is, since the stream introduced into the fifth column (500) includes components having a large difference in boiling points, the temperature profile within the fifth column (500) generally changes abruptly in a specific section, and in this case, a section (so-called dead zone) in which the temperature change is small and component separation is difficult to perform exists depending on the height of the column. However, by implementing a gentle temperature profile within the fifth column (500) through heat exchange by the first heat exchanger (510) of the fifth column of the present invention, that is, implementing an appropriate temperature gradient according to the height of the column, a zone where component separation is difficult to perform can be converted into a zone where component separation by stripping is possible, thereby increasing the component separation efficiency of the fifth column (500).
[0144] In addition, in the case of operating the fifth column (500) with only one lower reboiler as in the conventional case of FIG. 5, a high-temperature (e.g., 160°C or higher) high-grade heat source (e.g., steam) was required for the lower reboiler, but in the case of providing the first reboiler (510) of the fifth column (500) in the fifth column (500) as in one embodiment of the present invention, the first reboiler (510) of the fifth column (500) can be operated by utilizing low-grade waste heat of about 120°C, and at the same time, the amount of high-grade heat source required for the second reboiler (520) of the fifth column (500) can be reduced compared to the conventional case, thereby reducing the amount of heat energy used.
[0145] Meanwhile, the fifth column (500) may further include a second reboiler (520) connected to the lower portion of the fifth column (500) in addition to the first reboiler (510). The thermal energy supplied to the fifth column by the first reboiler (510) of the fifth column may be 50% to 90% of the total thermal energy supplied to the fifth column (500) by the first reboiler (510) of the fifth column and the second reboiler (520) of the fifth column.
[0146] The top discharge stream of the fifth column (500) includes propylene, light gas components, and heavy gas components, and the top discharge stream of the fifth column (500) can be supplied to the sixth column (600) through a condenser.
[0147] In the sixth column (600), a portion of the side discharge stream of the sixth column containing propylene may be recycled to the reactor, and the remainder may be purged and discharged outside the system. The gaseous component containing the inert gas in the upper discharge stream of the sixth column (600) is purged to separate and remove some or all of the inert gas, thereby lowering the content of the inert gas in the stream refluxed to the reactor, thereby preventing the inert gas from accumulating within the process.
[0148] Meanwhile, as described above, the bottom discharge stream of the sixth column (600) can be heat-exchanged with the top discharge stream of the second column (200) in the first reboiler (610; simultaneously heat exchanger D in FIG. 3) of the sixth column provided at the bottom of the sixth column (600). Through this, the thermal energy possessed by the top discharge stream of the second column (200) can be supplied to the sixth column (600). Furthermore, in cases where the thermal energy of the top discharge stream of the second column (200) alone cannot completely replace the reboiler energy required for the operation of the sixth column (600), an auxiliary reboiler (615) may be provided at the bottom of the sixth column (600) separately from the first reboiler (610) of the sixth column.
[0149]
[0150] Hereinafter, the present invention will be described in more detail by way of examples. However, the following examples are intended to illustrate the present invention, and it will be apparent to those skilled in the art that various changes and modifications are possible within the scope and technical spirit of the present invention, and the scope of the present invention is not limited to these examples alone.
[0151] The following examples and comparative examples simulate the method according to the present invention using the commercial process simulation program Aspen Plus (Aspen Plus V12.1).
[0152] Example 1
[0153] The manufacturing process of isopropyl alcohol was performed according to the process flow of FIG. 1 and FIGS. 2 to 4.
[0154] Specifically, water and propylene were supplied to a reactor and reacted in the gas phase to produce a reaction product including isopropyl alcohol, water, and propylene. The reaction product was passed through a heat exchanger (90) and branched into first to third branch streams. The mass flow ratio of these first to third branch streams was 1: 0.33: 0.57. The first branch stream (50) was heat-exchanged with the bottom discharge stream of the fourth column (400) in the first reboiler (410) of the fourth column, and the second branch stream (60) was heat-exchanged with the side discharge stream of the fifth column (500) in the first reboiler (510) of the fifth column. Each of the heat-exchanged branch streams was combined with the third branch stream (70) and supplied to the top of the absorption tower (10).
[0155] At this time, the heat energy required for the operation of the fourth column can be entirely replaced by the heat energy supplied by the first branch stream, so there was no need to supply a separate heat source to the auxiliary reboiler (415) for the operation of the fourth column.
[0156] Meanwhile, after the bottom discharge stream of the absorption tower (10) was supplied to the flash drum (20), the bottom discharge stream of the flash drum (20) was supplied to the first column (100) in the isopropyl alcohol purification unit including the first to fourth columns. The top discharge stream of the absorption tower (10) was compressed by a compressor and then a portion thereof was supplied to the fifth column (500) in the gas purification unit including the fifth and sixth columns.
[0157] The feed stream (30) supplied to the first column (100) contained 10.395 wt% of isopropyl alcohol, 88.9 wt% of water, 0.5 wt% of diisopropyl ether (DIPE) as a first light by-product, 0.005 wt% of acetone as a second light by-product, and 0.2 wt% of n-propyl alcohol (NPA) and hexanol as heavy by-products, respectively.
[0158] Isopropyl alcohol was obtained by sequentially passing through the bottom discharge stream of the first column (100), the first side discharge stream of the second column (200), the first zone bottom discharge stream of the third column (300), and the top discharge stream of the fourth column (400). Diisopropyl ether (DIPE) was removed from the top of the first column (100), and acetone was removed from the top of the second column (200). Meanwhile, water was removed from the bottom discharge stream of the second column (200) and the bottom of the second zone of the third column (300), respectively. The heavy byproducts were removed from the second side discharge stream of the second column (200) and the bottom discharge stream of the fourth column (400), respectively.
[0159] Meanwhile, the stream (40) supplied to the fifth column (500) contained propylene and gas components. The propylene was recovered by sequentially passing through the top discharge stream of the fifth column (500) and the side discharge stream of the sixth column (600).
[0160] Here, the upper discharge stream of the second column (200) was heat-exchanged with the lower discharge stream of the sixth column (600) in the first reboiler (610) of the sixth column. The heat-exchanged upper discharge stream of the second column was branched into a stream refluxed to the second column (200) and a stream discharged to the outside of the system through a condenser (280) provided at the top of the second column (200).
[0161] At this time, the heat energy required for the operation of the sixth column can be entirely replaced by the heat energy supplied by the upper discharge stream of the second column, so there was no need to supply a separate heat source to the auxiliary reboiler (615) for the operation of the sixth column.
[0162] Meanwhile, the upper discharge stream (330) of the third column (300) was branched at a mass flow rate ratio of 1:6 and supplied to the first reboiler (110) of the first column and the first reboiler (210) of the second column, respectively, to supply heat energy to the lower portions of the first and second columns. At this time, the operating pressure of the upper region of the third column (300) was 5.0 bar.g, and the temperature of the upper discharge stream (330) was 122°C. Meanwhile, the temperature of the lower discharge stream of the first column was 85°C, and the temperature of the lower discharge stream of the second column was 95°C. The temperature difference between the low-temperature medium and the high-temperature medium supplied to the first reboiler (110) of the first column and the first reboiler (210) of the second column was appropriate, so that efficient heat exchange was performed.
[0163] At this time, since the operating conditions of the first and second columns did not reach the desired level with only the heat energy of the third column upper discharge stream (330), additional heat energy was supplied to the first and second columns through auxiliary reboilers (115, 215) provided at the bottom of each of the first and second columns.
[0164] Meanwhile, the first region bottom discharge stream of the third column (300) containing isopropyl alcohol and n-propyl alcohol was supplied to the fourth column (400), and isopropyl alcohol was obtained from the top of the fourth column (400), and the content of isopropyl alcohol in the top discharge stream of the fourth column was confirmed to be 99.8 wt%.
[0165] At this time, the energy consumed in the reboiler of each column is shown in Table 1. Specifically, since the heat energy supplied to the first reboiler (110) of the first column and the first reboiler (210) of the second column is supplied from the top of the third column, the reboiler energy consumed in the first and second columns is the heat energy supplied through the auxiliary reboilers (115, 215) provided at the bottom of each of the first and second columns, as shown in Table 1. Meanwhile, the heat energy supplied through the reboiler (310) connected to the bottom of the first region of the third column and the heat energy supplied through the reboiler (315) connected to the bottom of the second region of the third column are each shown in Table 1.
[0166] Comparative Example 1
[0167] The manufacturing process of isopropyl alcohol was performed according to the process diagram as shown in Fig. 5. The flow rate and composition of the stream introduced into the C1 column of the isopropyl alcohol purification unit were the same as the flow rate and composition of the stream introduced into the first column of Example 1, and the flow rate and composition of the stream introduced into the C7 column of the gas purification unit were the same as the flow rate and composition of the stream introduced into the fifth column of Example 1. The isopropyl alcohol of Comparative Example 1 was obtained from the top of the C6 column, and in order to obtain the content of isopropyl alcohol in the top discharge stream of the C6 column as 99.8 wt%, which is the same as in Example 1, the heat energy required for the operation of each column was measured and is shown in Table 1.
[0168] Specifically, a bottom discharge stream of the C1 column having the same composition as Example 1 was obtained and introduced into the C2 column.
[0169] The C2 column of Comparative Example 1 was a column without a dividing wall, and the C2 column was distilled in the same manner as in Example 1 to separate the acetone into four discharge streams: a C2 column top discharge stream containing acetone, a C2 column first side discharge stream containing an azeotropic mixture of isopropyl alcohol and water, a C2 column second side discharge stream containing n-propyl alcohol (NPA) and hexanol, and a C2 column bottom discharge stream containing water.
[0170] In this case, since the second side discharge stream of the C2 column contained a large amount of isopropyl alcohol and was discharged without effectively separating heavy byproducts and water, a C3 column was required to further purify the isopropyl alcohol in the second side discharge stream of the C2 column and separate the heavy byproducts and water. Specifically, the second side discharge stream of the C2 column was introduced into the C3 column, and a stream containing isopropyl alcohol was separated from the top of the C3 column and fed back to the C2 column.
[0171] The energy required for operating the C1 to C3 columns was supplied through a reboiler provided at the bottom of the C1 to C3 columns.
[0172] The first side discharge stream of the C2 column containing an azeotropic mixture of isopropyl alcohol and water was recovered from the top of the C6 column using a conventional C4 column (azeotropic distillation column), C5 column (azeotropic agent recovery column), and C6 column (isopropyl alcohol recovery column) without a dividing wall. Specifically, isopropyl alcohol was obtained sequentially through the bottom discharge stream of the C4 column and the top discharge stream of the C6 column. The C4 column and the C6 column were each equipped with a condenser at the top and a reboiler at the bottom.
[0173] Meanwhile, the stream supplied to the C7 column in the gas purification unit of Comparative Example 1 contained propylene and gas components. The propylene was recovered by sequentially passing through the top discharge stream of the C7 column and the side discharge stream of the C8 column.
[0174] As a result, the content of isopropyl alcohol obtained in Comparative Example 1 was confirmed to be 99.8 wt%, similar to Example 1.
[0175] At this time, the energy (heat energy) used in the reboiler provided at the bottom of each column (C1 to C8 columns) in Comparative Example 1 is shown in Table 1.
[0176] Column Energy used in the reboiler (Reboiler duty) (kW) Total energy used in the reboiler (Total reboiler duty) (kW) Energy saving rate (Energy saving) (%) Comparative example 1 C18.9 1000 C2 26.3 C3 4.5 C4 26.6 C5 13.4 C6 10.5 C7 3 C8 6.8 Example 1 1st column 2.3 29.5 70.6 2nd column 5.1 3rd column (1st area) 11.5 3rd column (2nd area) 10.1 4th column 0 5th column 0.5 6th column 0 1) The total energy usage in Example 1 is the relative energy usage when the total energy usage in Comparative Example 1 is 100. 2) The energy usage used in each reboiler of each column in Example 1 is the ratio of the total energy usage in Example 1 to the amount of energy actually used in each reboiler. It's a fair price.
[0177] As can be seen from the results above, in the case of Example 1, it was possible to maintain a high level of purity and yield of isopropyl alcohol. In particular, when the second and third columns are dividing wall distillation columns having a specific structure and the heat of the top discharge stream of the third column is used as the energy source required for the operation of the first and second columns, it can be seen that the energy efficiency of the overall process spanning the first to fourth columns is maximized. Furthermore, by replacing all or part of the heat energy required for the operation of the fifth and fourth columns with the heat energy of the reaction products before being supplied to the absorption tower, and by replacing all or part of the heat energy required for the operation of the sixth column with the heat energy of the top discharge stream of the second column, the energy required for the entire process spanning reaction, purification, and recovery of unreacted substances for the production of isopropyl alcohol can be efficiently operated.
[0178] [Explanation of symbols]
[0179] 100: Column 1 200: Column 2
[0180] 300: Column 3 300: Column 3
[0181] 400: 4th column 500: 5th column
[0182] 600: Column 6
Claims
1. A step of reacting propylene monomer and water to prepare a reaction product containing propylene and isopropyl alcohol. A step of cooling the above reaction product and supplying the cooled reaction product to an absorption tower, and A step of supplying the bottom discharge stream of the absorption tower containing isopropyl alcohol from the absorption tower to an isopropyl alcohol purification unit containing first to fourth columns, and supplying the top discharge stream of the absorption tower containing propylene to a gas purification unit containing fifth and sixth columns, The isopropyl alcohol contained in the bottom discharge stream of the absorption tower supplied to the above isopropyl alcohol purification unit is obtained by sequentially passing through the bottom discharge stream of the first column, the first side discharge stream of the second column, the first region bottom discharge stream of the third column, and the top discharge stream of the fourth column. Propylene contained in the top discharge stream of the absorption tower supplied to the above gas purification unit is obtained by sequentially passing through the top discharge stream of the fifth column and the side discharge stream of the sixth column. All or part of the above reaction product is cooled by heat exchange with at least one of the bottom discharge stream of the fourth column and the side discharge stream of the fifth column, The upper discharge stream of the second column is heat-exchanged with the lower discharge stream of the sixth column, A method for producing isopropyl alcohol, wherein the top discharge stream of the third column is heat-exchanged with at least one of the bottom discharge stream of the first column and the bottom discharge stream of the second column.
2. In paragraph 1, The bottom discharge stream of the above absorption tower comprises isopropyl alcohol, water, first light byproduct, second light byproduct, and heavy byproduct, The first light by-product is separated from the upper discharge stream of the first column, A method for producing isopropyl alcohol, wherein the bottom discharge stream of the first column, which includes isopropyl alcohol, water, a second light by-product, and a heavy by-product, is supplied to a second column.
3. In paragraph 2, The above first light by-product includes diisopropyl ether (DIPE), A method for producing isopropyl alcohol, wherein the second light by-product comprises acetone.
4. In paragraph 1, The second column is spaced apart from the top and includes a dividing wall provided along the length of the column, The second column is divided into a top region, a bottom region, a supply region, and a discharge region by the dividing wall, The first side discharge stream and the second side discharge stream of the second column are discharged from the discharge area, A method for producing isopropyl alcohol, wherein the first side discharge stream is discharged from a discharge area above the second side discharge stream.
5. In paragraph 4, The first side discharge stream of the second column comprises a mixture of isopropyl alcohol and water, The second side discharge stream of the second column contains heavy byproducts, The above heavy by-product is a method for producing isopropyl alcohol including n-propyl alcohol (NPA) and hexanol.
6. In paragraph 1, The bottom discharge stream of the second column contains water, A method for producing isopropyl alcohol, wherein a branch stream from which a portion of the bottom discharge stream of the second column is branched is circulated to the top of the first column and the top of the absorption tower.
7. In paragraph 6, The bottom discharge stream of the above absorption tower is supplied to the first column, A method for producing isopropyl alcohol, wherein a mass flow rate of a stream in which a portion of the bottom discharge stream of the second column is branched off and circulated to the upper portion of the first column is 0.4 to 1.2 relative to the mass flow rate of the bottom discharge stream of the absorption tower supplied to the first column.
8. In paragraph 1, The third column includes a dividing wall connected to the top and extending in the length direction of the column, A method for producing isopropyl alcohol, wherein the method comprises partitioning the first region, the second region facing the first region, and the upper region located above the upper end of the partition wall by the partition wall.
9. In paragraph 1, A method for producing isopropyl alcohol, wherein the top discharge stream of the third column is heat-exchanged with the bottom discharge stream of the first column and the bottom discharge stream of the second column through the first reboiler of the first column and the first reboiler of the second column.
10. In paragraph 9, The top discharge stream of the third column branches to form a branch stream supplied to the first reboiler of the first column and a branch stream supplied to the first reboiler of the second column, A method for producing isopropyl alcohol, wherein the ratio of the mass flow rate of the branch stream supplied to the first reboiler and the mass flow rate of the branch stream supplied to the second reboiler is 1:5 to 1:
7.
11. In paragraph 1, The first zone bottom discharge stream of the third column is supplied to the fourth column, A method for producing isopropyl alcohol, wherein isopropyl alcohol is obtained from the upper portion of the fourth column and heavy by-products are separated from the lower portion of the fourth column.
12. In paragraph 1, Cooling of the above reaction product, A process for producing isopropyl alcohol, comprising first cooling, wherein all or part of the reaction product stream is heat-exchanged with at least one of the bottom draw stream of the fourth column and the side draw stream of the fifth column, and second cooling, wherein the first cooled reaction product stream is heat-exchanged with a refrigerant.
13. In paragraph 12, The fifth column includes a first reboiler of the fifth column provided at a side of the fifth column and a second reboiler of the fifth column provided at a bottom of the fifth column, A method for producing isopropyl alcohol, wherein heat exchange between all or part of the reaction product stream and the side discharge stream of the fifth column is performed in a first reboiler of the fifth column.
14. In paragraph 12, The above reaction product stream is branched into a first branch stream, a second branch stream, and a third branch stream, The first cooling is performed by heat exchange between the first branch stream and the bottom discharge stream of the fourth column and heat exchange between the second branch stream and the side discharge stream of the fifth column. The first cooled first and second branch streams and the first uncooled third branch stream are joined to form a joined stream, A method for producing isopropyl alcohol, wherein the second cooling is performed by heat exchange between the combined stream and the refrigerant.
15. In paragraph 14, A method for producing isopropyl alcohol, wherein the mass flow rate of the first branch stream: the mass flow rate of the second branch stream: the mass flow rate of the third branch stream is 1: 0.2 to 0.4: 0.4 to 0.7.
Citation Information
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