A photovoltaic panel distance measuring ruler for accurate and efficient production
By designing an accurate and efficient photovoltaic panel distance measuring ruler that includes trapezoidal slide chute, slider, pull ring and other components, the problem of single function of the distance measuring tool during photovoltaic panel assembly is solved, and multi-angle measurement and limit functions are realized , improves assembly accuracy and efficiency.
Patent Information
- Application Number
- CN201811107280.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-21
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2038-09-21
AI Technical Summary
During the assembly process of existing photovoltaic panel components, the distance measuring tool has a single function, which makes it difficult to ensure assembly accuracy, and low manual operation efficiency, which is prone to deviations.
A photovoltaic panel distance measuring ruler for accurate and efficient production is designed, including the first measuring plate, the main scale plate and the second measuring plate, equipped with trapezoidal slide grooves, sliders, pull rings, pull wires, U-shaped groove bodies, and scale rulers Through the combination of these components, the multi-angle measurement and limiting functions are realized, and the assembly accuracy and efficiency are improved.
Through multi-angle measurement and limiting functions, this range measuring scale improves the assembly quality and efficiency of photovoltaic panel components, reduces operating errors, and is suitable for the production needs of different batches of photovoltaic panels.
Smart Images

Figure CN109115080B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic product production, in particular to a photovoltaic panel distance measuring ruler for precise and efficient production. Background Art
[0002] With the continuous consumption of non-renewable energy, the scarcity of resources is becoming more and more obvious. New energy technology has been developed very rapidly. Solar energy resources are almost unlimited. Photovoltaic power generation does not produce any environmental pollution. It is an ideal energy to meet the needs of future society. Photovoltaic power generation technology using solar energy has broad prospects. In the actual process of assembling photovoltaic panel components, such as the installation of battery cells, it is often done manually. The experience of the staff determines the quality of the photovoltaic panel components after assembly. In order to ensure the quality, the staff will use some special tools such as distance rulers in the process of component assembly. The existing distance ruler has a simple structure. In actual use, the functions that can be realized are relatively single, and it does not have a strong auxiliary function for manual operation. In addition, in actual use, even when the same photovoltaic panel surface or the same batch of photovoltaic panels are assembled, such as the equal spacing of solar cells, repeated measurements are still required to improve the accuracy of assembly, which invisibly reduces production efficiency and is very likely to cause work deviations. Summary of the invention
[0003] The purpose of the present invention is to provide a photovoltaic panel distance measuring ruler for accurate and efficient production to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photovoltaic panel distance measuring scale for precise and efficient production, comprising a first measuring plate, a main scale plate and a second measuring plate, the first measuring plate being installed on the surface of the main scale plate, the first measuring plate being installed on the surface of the first measuring plate, the trapezoidal slide being installed on the surface of the trapezoidal slide, the slider being installed on the surface of the slider, the pull ring being installed on the surface of the pull ring, and the traction line being extended upward, the second measuring plate being installed on the rear end surface of the main scale plate, the top end of the second measuring plate being installed with a U-shaped groove body, the surfaces of the U-shaped groove body and the first measuring plate being installed with scales, the top end of the U-shaped groove body being installed with a moving seat, and the top surface of the moving seat being installed with a vertical plate, the surface of the main scale plate above the second measuring plate being provided with a through hole, and a straightening sheet being installed inside the through hole.
[0005] Preferably, a transparent card slot is installed on the surface of the first measuring plate below the trapezoidal slide slot, and an opening is provided at one end of the transparent card slot.
[0006] Preferably, a handle is installed at the bottom end of the main scale plate by bolts, a non-slip rubber sleeve is installed on the surface of the handle, and a hanging ring is fixedly installed at the bottom end of the main scale plate on one side of the handle.
[0007] Preferably, a connecting column is installed at the bottom end of the sliding block, the connecting column extends to the inside of the trapezoidal sliding groove, and a clamping block is installed at the end of the connecting column.
[0008] Preferably, a cross scale line is installed on the surface of the straightening piece, a rubber sheet is installed at the edge of the surface of the straightening piece, and one end of the rubber sheet is fixed to the surface of the main scale plate.
[0009] Preferably, a plastic ring is installed at the surface edge of the through hole, and the plastic ring extends to the surface of the straightening sheet.
[0010] Preferably, a threaded hole is provided on the top surface of the movable seat on one side of the vertical plate, and a threaded column is installed inside the threaded hole through a threaded body, and a threaded slot is installed inside the U-shaped groove body.
[0011] Preferably, a strong magnetic block is fixedly installed on the top of the traction line, and the surface of the strong magnetic block is flat.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the photovoltaic panel distance meter for precise and efficient production is equipped with a straightening piece, so that during the assembly process of the photovoltaic panel, the right angles of some components can be measured, which is convenient for angle submission during assembly and improves the quality of assembly; by installing a through hole and using it in combination with a plastic ring, the straightening piece can be limited and opened to form a through hole, which is convenient for the installation of some components, such as a conductive sheet; by installing a trapezoidal slide groove, the block can be clamped and the slider can be limited and moved as a whole; by installing a traction line, straight line measurement at any angle can be performed, which indirectly increases the measurement range; by installing a strong magnetic block, the traction line can be fixed for easy use; by installing a handle, it is convenient for manual application The utility model can effectively reduce the force exerted by the movable seat and be convenient for practical use. The measuring ruler can be hung and placed by installing a hanging ring, and can be fixed on the workbench by a rope for easy taking. The transparent card slot can be installed to insert some cards or papers, which is convenient for reminding the specific content of the process operation, such as writing the production requirements of different batches of photovoltaic panels, etc., to reduce operating errors. The movable seat is installed and used in combination with the U-shaped groove body, which can drive the vertical plate to move left and right, so as to measure the spacing and size between two solar panels. The threaded column is installed and used in combination with the threaded card slot, which can realize the fixing and clamping effect of the movable seat, and ensure that the spacing between two or more vertical panels remains unchanged. In the production of the same batch of photovoltaic panels, it is convenient to clamp and measure in the gap between the solar panels, etc., so as to speed up the efficiency of assembly work. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0014] Figure 2 It is a rear view of the present invention;
[0015] Figure 3 It is a schematic diagram of the structure of the slider of the present invention;
[0016] Figure 4 It is a schematic diagram of the structure of the straightening sheet of the present invention;
[0017] Figure 5 It is a schematic diagram of the U-shaped trough structure of the present invention.
[0018] In the figure: 1. first measuring plate; 2. trapezoidal slide; 3. straightening plate; 301. rubber sheet; 302. cross scale line; 4. traction line; 5. strong magnetic block; 6. hanging ring; 7. transparent card slot; 8. scale; 9. main scale plate; 10. handle; 11. second measuring plate; 12. vertical plate; 13. U-shaped groove; 1301. threaded card slot; 14. moving seat; 1401. threaded column; 1402. threaded hole; 15. through hole; 1501. plastic ring; 16. connecting column; 17. card block; 18. pull ring; 19. slider. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1-5The present invention provides an embodiment: a photovoltaic panel distance ruler for accurate and efficient production, comprising a first measuring plate 1, a main plate 9 and a second measuring plate 11. The main plate 9 is made of transparent plastic material and is relatively thin, so that the distance ruler is light and easy to take. The first measuring plate 1 is fixedly installed on the surface of the main plate 9, and the length of different components on the photovoltaic panel can be measured during the assembly of photovoltaic panel components. The surface of the first measuring plate 1 is fixedly installed with a trapezoidal slide 2, which is trapezoidal in shape and has a smooth inner surface. The components thereon have the functions of limiting and directional sliding. The surface of the trapezoidal slide 2 is movably installed with a slider 19, which can move left and right along the surface of the trapezoidal slide 2 under force, and a pull ring 18 is fixedly installed on the surface of the slider 19. A traction line 4 is installed on the surface of the pull ring 18, and the actual traction line 4 is tied to the pull ring 18. One end of the traction line 4 is fixed by the pull ring 18, and the traction line 4 extends upward to fix the pull ring 18. With the pull ring 18 as the base point, the traction line 4 is manually driven to move at any angle and orientation. The distance of each component on the photovoltaic panel can be roughly measured through the transparent main scale plate 9. A second measuring plate 11 is fixedly installed on the rear end surface of the main scale plate 9. The thickness of the second measuring plate 11 is smaller than that of the first measuring plate 1. When the first measuring plate 1 is used, the second measuring plate 11 can be stuck at the surface edge of the photovoltaic panel. A U-shaped groove 13 is fixedly installed on the top of the second measuring plate 11. The interior is U-shaped and the inner wall surface is smooth. The components thereon have sliding The U-shaped trough 13 and the first measuring plate 1 have a shift function. The surfaces of the U-shaped trough 13 and the first measuring plate 1 are fixedly installed with a scale 8. The scale on the scale 8 can be referred to to measure the spacing or length. For example, when using the traction line 4 for straight line measurement, the straight line position measured on the surface of the traction line 4 can be pinched with fingers to drive the traction line 4 to move so that it is placed horizontally on the scale 8. With reference to the scale thereon, the length value measured by the traction line 4 is obtained. Two moving seats 14 are movably installed on the top of the U-shaped trough 13. When subjected to force, the moving seat 14 can slide left and right along the U-shaped trough 13, and a vertical plate 12 is fixedly installed on the top surface of the moving seat 14, which can slide left and right with the moving seat 14 and is installed at a right angle to the moving seat 14. The two are perpendicular to each other. In actual use During use, when the solar panels need to be installed, in order to improve the installation efficiency and quality, the spacing between the two vertical plates 12, that is, the width of a solar panel, can be adjusted by referring to the value of the scale 8. If the photovoltaic panels are produced in batches, vertical plates 12 of suitable width can be produced, and the length of the vertical plate 12 is larger than the movable seat 14. In the actual installation process, it can be inserted into the gap between the two solar panels, which is convenient for sequentially installing the solar panels on the photovoltaic panels. The surface of the main scale plate 9 above the second measuring plate 11 is provided with a through hole 15, and the through hole 15 can realize the upper and lower surfaces of the main scale plate 9. When installing the conductive sheet, the conductive sheet can be extended to the top of the main scale plate 9 through the through hole 15, and the internal limit of the through hole 15 is installed with a straightening sheet 3, and the straightening sheet 3 can adjust the vertical angle.The installation angle of the conductive sheet and other components can be adjusted to ensure verticality during installation, and the angle can be adjusted by referring to the straightening sheet 3 to improve the assembly quality of the photovoltaic panel.
[0023] Furthermore, a transparent card slot 7 is fixedly installed on the surface of the first measuring plate 1 below the trapezoidal slide 2, and an opening is provided at one end of the transparent card slot 7. In the embodiment, the interior of the transparent card slot 7 is hollow, and after the vertical plate 12 on the distance measuring ruler is fixed, the applicable product batch, production precautions, actual operation steps and other contents can be written on a card, and the card is inserted into the transparent card slot 7 through the opening at one end of the transparent card slot 7, thereby reducing errors caused by manual operation and improving product quality.
[0024] Furthermore, a handle 10 is fixedly installed at the bottom of the main scale plate 9 by bolts, an anti-skid rubber sleeve is fixedly installed on the surface of the handle 10, and a hanging ring 6 is fixedly installed at the bottom of the main scale plate 9 on one side of the handle 10. In the embodiment, the surface friction coefficient of the anti-skid rubber sleeve is relatively large, which can prevent accidents such as slipping. In actual use, the handle 10 can be manually held to drive the whole range ruler for use. The hanging ring 6 is made of metal with good mechanical properties and can be directly hung at a specific location, such as a workbench, for easy storage and convenient taking.
[0025] Furthermore, a connecting column 16 is welded to the bottom end of the slider 19, and the connecting column 16 extends to the inside of the trapezoidal chute 2, and a clamping block 17 is installed at the end of the connecting column 16. In the embodiment, since the inside of the trapezoidal chute 2 is trapezoidal and the inner surface is smooth, the clamping block 17 is a cylindrical object that can be inserted into the inside of the trapezoidal chute 2, and the trapezoidal chute 2 limits the clamping block 17 and even the connecting column 16, and performs sliding motion under force, and the slider 19 can move left and right with the connecting column 16, so as to facilitate the traction line 4 to adjust the measurement position.
[0026] Furthermore, a cross scale line 302 is installed on the surface of the straightening sheet 3, a rubber sheet 301 is fixedly installed at the edge of the surface of the straightening sheet 3, and one end of the rubber sheet 301 is fixedly installed on the surface of the main scale plate 9. In the embodiment, the cross scale line 302 is in a right angle state, and the straightening sheet 3 has a high transparency, which can measure the angle of the components on the photovoltaic panel and facilitate straightening. The rubber sheet 301 is made of rubber material, has a good elastic coefficient, and can be bent and rotated. In actual use, the straightening sheet 3 can be manually driven to be removed from the through hole 15, and the through hole 15 can be opened, so that some photovoltaic components can be installed at the position of the through hole 15, such as a conductive sheet.
[0027] Furthermore, a plastic ring 1501 is fixedly installed at the edge of the surface of the through hole 15, and the plastic ring 1501 extends to the surface of the straightening piece 3. In the embodiment, the plastic ring 1501 is made of hard plastic material, and its hardness is greater than that of the rubber piece 301. When no force is applied, the plastic ring 1501 can wrap and limit the surface of the straightening piece 3, so that the straightening piece 3 can be used for straightening work.
[0028] Furthermore, a threaded hole 1402 is provided on the top surface of the movable seat 14 on one side of the vertical plate 12, and a threaded column 1401 is installed inside the threaded hole 1402 through a threaded body, and the threaded column 1401 extends downward, and a threaded slot 1301 is installed inside the U-shaped groove 13. In the embodiment, the top of the threaded slot 1301 is a metal sheet provided with a threaded body. When the vertical plate 12 needs to be fixed, the threaded column 1401 can be manually driven to rotate. Under the influence of the threaded body, when the bottom end of the threaded column 1401 contacts the top end of the threaded slot 1301, an engagement and tightening effect of the threaded body can be formed, and the movable seat 14 can be fixed and limited by using torque such as friction.
[0029] Furthermore, a strong magnetic block 5 is fixedly installed at the top of the traction line 4, and the surface of the strong magnetic block 5 is flat. In the embodiment, the strong magnetic block 5 is a strong neodymium iron boron magnet with strong magnetism, and the photovoltaic panel is generally made of iron. When the traction line 4 needs to be used for measurement, the strong magnetic block 5 can be directly fixed at a suitable position. Under the influence of magnetism, one end of the traction line 4 is directly fixed, which is convenient for measurement and actual use.
[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A photovoltaic panel distance measuring ruler for accurate and efficient production, comprising a first measuring plate (1), a main scale plate (9) and a second measuring plate (11), characterized in that: A first measuring plate (1) is mounted on the surface of the main scale plate (9), a trapezoidal slide groove (2) is mounted on the surface of the first measuring plate (1), a slider (19) is mounted on the surface of the trapezoidal slide groove (2), a pull ring (18) is mounted on the surface of the slider (19), a traction line (4) is mounted on the surface of the pull ring (18), and the traction line (4) extends upwards; a second measuring plate (11) is mounted on the rear end surface of the main scale plate (9), a U-shaped groove body (13) is mounted on the top of the second measuring plate (11), a scale (8) is mounted on the surfaces of the U-shaped groove body (13) and the first measuring plate (1), a moving seat (14) is mounted on the top of the U-shaped groove body (13), and a vertical plate (12) is mounted on the top surface of the moving seat (14), a through hole (15) is arranged on the surface of the main scale plate (9) above the second measuring plate (11), and a straightening sheet is mounted inside the through hole (15) (3); a transparent card slot (7) is installed on the surface of the first measuring plate (1) below the trapezoidal slide groove (2), and one end of the transparent card slot (7) is provided with an opening; a cross scale line (302) is installed on the surface of the straightening plate (3), a rubber sheet (301) is installed at the edge of the surface of the straightening plate (3), and one end of the rubber sheet (301) is fixed to the surface of the main scale plate (9); a plastic ring (1501) is installed at the edge of the surface of the through hole (15) ), and the plastic ring (1501) extends to the surface of the straightening plate (3); a threaded hole (1402) is provided on the top surface of the movable seat (14) on one side of the vertical plate (12), and a threaded column (1401) is installed inside the threaded hole (1402) through a threaded body, and a threaded slot (1301) is installed inside the U-shaped groove (13); a strong magnetic block (5) is fixedly installed on the top of the traction line (4), and the surface of the strong magnetic block (5) is flat.
2. The photovoltaic panel distance measuring ruler for accurate and efficient production according to claim 1, characterized in that: A handle (10) is installed at the bottom end of the main scale plate (9) via bolts, a non-slip rubber sleeve is installed on the surface of the handle (10), and a hanging ring (6) is fixedly installed at the bottom end of the main scale plate (9) on one side of the handle (10).
3. The photovoltaic panel distance measuring ruler for accurate and efficient production according to claim 1, characterized in that: A connecting column (16) is installed at the bottom end of the sliding block (19), the connecting column (16) extends into the interior of the trapezoidal sliding groove (2), and a clamping block (17) is installed at the end of the connecting column (16).
