A kind of silk dust removal and winding device

By designing a silk dust removal and winding device that automatically adjusts the pressure, the radial slack and dust problems of the grey cloth when rolling is solved, the smooth and tight winding of the grey cloth and the fabric dust removal are achieved, and the production efficiency and product quality of silk processing are improved.

CN109132641BActive Publication Date: 2024-12-13JIAXING SISHANG SILK TEXTILE
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Patent Information

Application Number
CN201811104999.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-09-21
Publication Date
2024-12-13
Estimated Expiration
2038-09-21

AI Technical Summary

Technical Problem

During the silk processing process, the grey cloth is radially loose due to unevenness and fluffy when rolling, which takes up a large space, and the surface of the fabric is contaminated with dust, which reduces the quality of rolling.

Method used

Design a silk dust removal and winding device, including a frame, a winding roller mechanism, a driving compression mechanism, a compression roller mechanism, a cutting workbench, a cutting mechanism and a dust removal device, through a compression roller and a winding roller that automatically adjusts the pressure To resist, extrude the grey cloth so that it is flat and tightly wound, and dust removal is performed on the surface before and after winding.

Benefits of technology

The grey fabric is smooth and tightly wound, ensuring the quality of fabric rolling, and removing dust through dust removal devices, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN109132641B_ABST
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Abstract

The invention discloses a silk dust-removing and winding device, comprising a frame, a winding roller mechanism, a driving and pressing mechanism, a pressing roller mechanism, a cutting workbench, a cutting mechanism and a dust-removing device, wherein the winding roller mechanism and the pressing roller mechanism are installed between the frames, the driving and pressing mechanism is provided with a control system, a lifting control mechanism, a pressure regulating mechanism and a pressing roller mounting mechanism, the lifting control mechanism is provided with a first lifting seat, the side wall of the first lifting seat is provided with a pressure regulating mechanism, the pressure regulating mechanism is provided with a second lifting seat, the side wall of the second lifting seat is provided with a pressing roller mounting mechanism, both ends of the pressing roller mechanism are installed on the pressing roller mounting mechanism, the dust-removing device is provided with a first dust-removing mechanism and a second dust-removing mechanism, dust is removed from the fabric before winding to ensure the quality of the fabric winding, the pressing roller can effectively contact with the winding roller, so that the grey fabric can be wound on the cloth winding roller smoothly and tightly.
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Description

[Technical field]

[0001] The invention relates to the technical field of silk production equipment, in particular to a silk dust removal and winding device. [Background technology]

[0002] Silk is a kind of textile, woven with silk or synthetic fiber, man-made fiber, filament; a general term for fabrics woven or interwoven with silk or man-made silk. In the production workshop of a textile factory, there is a production process in which the grey cloth needs to be rolled up. This process generally uses a rolling machine. Due to the unevenness of the grey cloth itself and a certain fluffy state, when the grey cloth is wound on the cloth roller, the rolled grey cloth will be radially loose, that is, the grey cloth cannot be compactly wound on the winding roller, which will cause the cloth roller to take up a larger space when winding the same length of grey cloth, that is, the radial thickness of the roll-shaped grey cloth will be relatively large, resulting in a reduction in the amount of cloth wound by the same cloth roller. Therefore, there is room for improvement. During the production and processing of the fabric, the surface of the fabric will be contaminated with dust, causing the winding mechanism to roll up the dusty fabric, which reduces the quality of the fabric winding and cannot meet the needs of production and use. Therefore, a silk dust removal and winding device is proposed. [Summary of the invention]

[0003] The purpose of the present invention is to solve the problems in the prior art and propose a silk dust removal and winding device, which removes dust from the upper and lower surfaces of the fabric before winding to ensure the quality of the fabric winding. A pressure roller that can automatically adjust the pressure can effectively contact the winding roller, thereby squeezing the grey cloth wound on the cloth winding roller, so that the grey cloth can be wound on the cloth winding roller flatly and tightly.

[0004] To achieve the above-mentioned purpose, the present invention proposes a silk dust removal and winding device, comprising a frame, a winding roller mechanism, a driving and pressing mechanism, a pressing roller mechanism, a cutting table, a cutting mechanism and a dust removal device, wherein a winding roller mechanism and a pressing roller mechanism are installed between the frames, the pressing roller mechanism is located directly above the winding roller mechanism, the driving and pressing mechanism is symmetrically installed on both sides of the frame, a control system, a lifting control mechanism, a pressure regulating mechanism and a pressing roller mounting mechanism are provided on the driving and pressing mechanism, a first lifting seat is provided on the lifting control mechanism, a pressure regulating mechanism is installed on the side wall of the first lifting seat, a second lifting seat is provided on the pressure regulating mechanism, a pressing roller mounting mechanism is provided on the side wall of the second lifting seat, both ends of the pressing roller mechanism are installed on the pressing roller mounting mechanism, a first auxiliary guide roller is provided between the winding roller mechanism and the cutting table, a cutting mechanism is provided above the cutting table, a second auxiliary guide roller is provided between the cutting table and the dust removal device, and a first dust removal mechanism and a second dust removal mechanism are provided on the dust removal device.

[0005] Preferably, the dust removal device also includes a supporting mounting frame and a cloth support roller assembly, a first dust removal mechanism is provided above the supporting mounting frame, two cloth support roller assemblies are provided below the first dust removal mechanism, and two cloth support roller assemblies are provided above the second dust removal mechanism. The first dust removal mechanism includes a suction box, a dust suction pipe, a dust hood and a brush roller assembly, the rotation of the brush roller assembly is controlled by a drive box, the dust hood is symmetrically distributed on both sides of the brush roller assembly, the dust hood is connected to the suction box through a dust suction pipe, and the structure of the first dust removal mechanism is the same as that of the second dust removal mechanism.

[0006] Preferably, the pressure regulating mechanism also includes a second mounting box and a second lifting cylinder, second guide rails are symmetrically provided on both sides of the first mounting box, the second lifting cylinder controls the second lifting seat to move in the vertical direction along the second guide rails, the clamping roller mounting mechanism includes a telescopic mounting frame, a roller support frame and a sensor mounting frame, the roller support frame is installed under the telescopic mounting frame by a spring, the sensor mounting frame is provided with a first photoelectric sensor unit and a second photoelectric sensor unit connected to the control system, and the side wall of the roller support frame is provided with a baffle that cooperates with the first photoelectric sensor unit and the second photoelectric sensor unit.

[0007] Preferably, the lifting control mechanism also includes a first installation box, a first guide rail and a first lifting cylinder. The first guide rails are symmetrically arranged on both sides of the first installation box. The first lifting cylinder drives the first lifting seat to move in the vertical direction along the first guide rail. The first lifting cylinder is connected to the control system.

[0008] Preferably, a cutting knife assembly is installed on the cutting mechanism, and pressure plates are symmetrically provided on both sides of the cutting knife assembly. The cutting mechanism also includes a driving cylinder and a driving frame. The telescopic rod of the driving cylinder is connected to the driving frame. The cutting knife assembly and a cloth pressing bracket are installed below the driving frame. The pressure plate is installed below the driving frame through a plurality of cloth pressing brackets. The cloth pressing bracket includes a sleeve and a telescopic bracket. One end of the telescopic bracket cooperates with the sleeve through a spring, and the other end of the telescopic bracket is connected to the pressure plate.

[0009] Preferably, a knife groove cooperating with the cutting knife assembly is formed on the cutting workbench, guide roller assemblies are symmetrically provided on both sides of the cutting workbench, a support seat is provided above the cutting workbench, and the cutting mechanism is installed on the support seat.

[0010] Preferably, the winding roller mechanism comprises a motor, a pulley transmission mechanism and a winding roller, and the motor controls the rotation of the winding roller through the pulley transmission mechanism.

[0011] The beneficial effects of the present invention are as follows: the present invention combines a frame, a winding roller mechanism, a driving and clamping mechanism, a clamping roller mechanism, a cutting table, a cutting mechanism and a dust removal device for use, so that the upper and lower surfaces of the fabric are dusted before winding, thereby ensuring the quality of the fabric winding; a clamping roller that can automatically adjust the pressure can effectively contact the winding roller, thereby squeezing the grey fabric wound on the cloth winding roller, so that the grey fabric can be wound flatly and tightly on the cloth winding roller; a cutting mechanism with a pressure plate is used to cut the fabric to ensure that the incision is flat.

[0012] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.

Brief Description of the Drawings

[0013] Figure 1 It is a structural schematic diagram of a silk dust removal and winding device of the present invention;

[0014] Figure 2 It is a left side schematic diagram of a partial structure of a silk dust removal and winding device of the present invention;

[0015] Figure 3 It is a left side schematic diagram of a driving and clamping mechanism of a silk dust removal and winding device of the present invention;

[0016] Figure 4 It is a schematic diagram of a cutting mechanism of a silk dust removal and winding device of the present invention. [Specific implementation method]

[0017] See also Figures 1 to 4The present invention discloses a silk dust removal and winding device, comprising a frame 1, a winding roller mechanism 2, a driving and pressing mechanism 3, a pressing roller mechanism 4, a cutting workbench 5, a cutting mechanism 6 and a dust removal device 7. The winding roller mechanism 2 and the pressing roller mechanism 4 are installed between the frame 1. The pressing roller mechanism 4 is located directly above the winding roller mechanism 2. The driving and pressing mechanism 3 is symmetrically installed on both sides of the frame 1. The driving and pressing mechanism 3 is provided with a control system 30, a lifting control mechanism 31, a pressure regulating mechanism 32 and a pressing roller installation mechanism 33. The lifting control mechanism 31 is provided with a first lifting seat 313. A pressure regulating mechanism 32 is installed on the side wall of the first lifting seat 313, a second lifting seat 323 is arranged on the pressure regulating mechanism 32, a pressure roller mounting mechanism 33 is arranged on the side wall of the second lifting seat 323, both ends of the pressure roller mechanism 4 are mounted on the pressure roller mounting mechanism 33, a first auxiliary guide roller 50 is arranged between the winding roller mechanism 2 and the cutting workbench 5, a cutting mechanism 6 is arranged above the cutting workbench 5, a second auxiliary guide roller 70 is arranged between the cutting workbench 5 and the dust removal device 7, and a first dust removal mechanism 72 and a second dust removal mechanism 73 are arranged on the dust removal device 7. The dust removal device 7 also includes a supporting mounting frame 71 and a cloth support roller assembly 74. A first dust removal mechanism 72 is provided above the supporting mounting frame 71, two cloth support roller assemblies 74 are provided below the first dust removal mechanism 72, and two cloth support roller assemblies 74 are provided above the second dust removal mechanism 73. The first dust removal mechanism 72 includes an air suction box 721, a dust suction pipe 722, a dust hood 723 and a brush roller assembly 724. The brush roller assembly 724 is controlled to rotate by a driving box. The dust hood 723 is symmetrically distributed on both sides of the brush roller assembly 724. The dust hood 723 is connected to the air suction box 721 through a dust suction pipe 722. The first dust removal mechanism 72 has the same structure as the second dust removal mechanism 73. The pressure regulating mechanism 32 also includes a second installation box 321 and a second lifting cylinder 322. Second guide rails are symmetrically arranged on both sides of the first installation box 311. The second lifting cylinder 322 controls the second lifting seat 323 to move vertically along the second guide rails. The clamping roller installation mechanism 33 includes a telescopic installation frame 331, a roller support frame 332 and a sensor installation frame 324. The roller support frame 332 is installed under the telescopic installation frame 331 through a spring. The sensor installation frame 324 is provided with a first photoelectric sensor unit 3241 and a second photoelectric sensor unit 3242 connected to the control system 30. The side wall of the roller support frame 332 is provided with a baffle 333 that cooperates with the first photoelectric sensor unit 3241 and the second photoelectric sensor unit 3242.The lifting control mechanism 31 also includes a first installation box 311, a first guide rail 312 and a first lifting cylinder 314. The first installation box 311 is symmetrically provided with the first guide rail 312 on both sides. The first lifting cylinder 314 drives the first lifting seat 313 to move along the first guide rail 312 in the vertical direction. The first lifting cylinder 314 is connected to the control system 30. A cutting knife assembly 63 is installed on the cutting mechanism 6. A pressing plate 64 is symmetrically provided on both sides of the cutting knife assembly 63. The cutting mechanism 6 also includes a driving cylinder 61 and a driving frame 62. The telescopic rod of the driving cylinder 61 is connected to the driving frame 62. The cutting knife assembly 63 and a cloth pressing bracket 65 are installed below the driving frame 62. The pressing plate 64 is installed below the driving frame 62 through a plurality of cloth pressing brackets 65. The cloth pressing bracket 65 includes a sleeve 651 and a telescopic bracket 652. One end of the telescopic bracket 652 cooperates with the sleeve 651 through a spring, and the other end of the telescopic bracket 652 is connected to the pressing plate 64. The cutting table 5 is provided with a knife groove 53 matched with the cutting knife assembly 63, and guide roller assemblies 52 are symmetrically provided on both sides of the cutting table 5. A support seat 51 is provided above the cutting table 5, and the cutting mechanism 6 is installed on the support seat 51. The winding roller mechanism 2 includes a motor 21, a belt wheel transmission mechanism 22 and a winding roller 23, and the motor 21 controls the winding roller 23 to rotate through the belt wheel transmission mechanism 22.

[0018] Working process of the present invention:

[0019] The working principle of a silk dust removal and winding device of the present invention is as follows: during the process of fabric winding and conveying, the fabric passes through the first dust removal mechanism 72 and the second dust removal mechanism 73 in sequence, and the brush roller assembly 724 can brush the dust on the surface of the fabric, and the raised impurities can be sucked away in time by the dust collecting hood to ensure the quality of fabric winding. The clamping roller that can automatically adjust the pressure can effectively contact the winding roller, and play a squeezing role on the grey fabric wound on the cloth winding roller. During the winding process, as the diameter of the winding roller gradually increases, the clamping roller mechanism 4 moves upward, and the pressure between the clamping roller mechanism 4 and the winding roller mechanism 2 will gradually increase until the baffle 333 reaches When the first photoelectric sensor unit 3241 is reached, the control system 30 receives the signal and controls the second lifting cylinder 322 to move, driving the second lifting seat 323 to move upward until the second photoelectric sensor unit 3242 below is blocked by the baffle 333. The second lifting cylinder 322 stops moving, and the pressure between the pressing roller mechanism 4 and the winding roller mechanism 2 is adjusted, so that the grey cloth can be wound flatly and tightly on the cloth winding roller. After winding is completed, the fabric is cut by the cutting mechanism 6. During the cutting process, the pressing plate can first press and position the fabric, and then perform the cutting operation to ensure a smooth incision.

[0020] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A silk dust removal and winding device, characterized in that: The invention comprises a frame (1), a winding roller mechanism (2), a driving and clamping mechanism (3), a clamping roller mechanism (4), a cutting workbench (5), a cutting mechanism (6) and a dust removal device (7); the winding roller mechanism (2) and the clamping roller mechanism (4) are installed between the frame (1); the clamping roller mechanism (4) is located directly above the winding roller mechanism (2); the driving and clamping mechanism (3) is symmetrically installed on both sides of the frame (1); the driving and clamping mechanism (3) is provided with a control system (30), a lifting control mechanism (31), a pressure regulating mechanism (32) and a clamping roller installation mechanism (33); the lifting control mechanism (31) is provided with a first lifting seat (313); a pressure regulating mechanism (32) is installed on the side wall of the first lifting seat (313); A structure (32), a second lifting seat (323) is provided on the pressure regulating mechanism (32), a side wall of the second lifting seat (323) is provided with a pressing roller mounting mechanism (33), both ends of the pressing roller mechanism (4) are mounted on the pressing roller mounting mechanism (33), a first auxiliary guide roller (50) is provided between the winding roller mechanism (2) and the cutting workbench (5), a cutting mechanism (6) is provided above the cutting workbench (5), a second auxiliary guide roller (70) is provided between the cutting workbench (5) and the dust removal device (7), a first dust removal mechanism (72) and a second dust removal mechanism (73) are provided on the dust removal device (7), and the dust removal device (7) further comprises a support mounting frame (71) and a cloth support roller assembly (74) A first dust removal mechanism (72) is provided above the support mounting frame (71), two cloth support roller assemblies (74) are provided below the first dust removal mechanism (72), two cloth support roller assemblies (74) are provided above the second dust removal mechanism (73), the first dust removal mechanism (72) comprises an air suction box (721), a dust suction pipe (722), a dust collecting hood (723) and a brush roller assembly (724), the rotation of the brush roller assembly (724) is controlled by a driving box, the dust collecting hood (723) is symmetrically distributed on both sides of the brush roller assembly (724), the dust collecting hood (723) is connected to the air suction box (721) via the dust suction pipe (722), the first dust removal mechanism (72) and the second dust removal mechanism (73) are connected to the air suction box (721) via the dust suction pipe (722), and the first dust removal mechanism (72) and the second dust removal mechanism (73) are connected to the air suction box (721) via the dust suction pipe (722). ), the pressure regulating mechanism (32) further comprising a second mounting box (321) and a second lifting cylinder (322), second guide rails being symmetrically arranged on both sides of the second mounting box (321), the second lifting cylinder (322) controlling the second lifting seat (323) to move along the second guide rails in a vertical direction, the pressing roller mounting mechanism (33) comprising a telescopic mounting frame (331), a roller support frame (332) and a sensor mounting frame (324), the roller support frame (332) being mounted below the telescopic mounting frame (331) by means of a spring, the sensor mounting frame (324) being provided with a first photoelectric sensor unit (3241) and a second photoelectric sensor unit (3242) connected to the control system (30),The side walls of the roller support frame (332) are provided with baffles (333) that cooperate with the first photoelectric sensor unit (3241) and the second photoelectric sensor unit (3242). The lifting control mechanism (31) further comprises a first installation box (311), a first guide rail (312) and a first lifting cylinder (314). The first guide rails (312) are symmetrically provided on both sides of the first installation box (311). The first lifting cylinder (314) drives the first lifting seat (313) to move in a vertical direction along the first guide rail (312). (314) is connected to the control system (30), the cutting mechanism (6) is equipped with a cutting knife assembly (63), and pressure plates (64) are symmetrically arranged on both sides of the cutting knife assembly (63). The cutting mechanism (6) also includes a driving cylinder (61) and a driving frame (62), the telescopic rod of the driving cylinder (61) is connected to the driving frame (62), the cutting knife assembly (63) and a cloth pressing bracket (65) are installed below the driving frame (62), and the pressure plate (64) is installed below the driving frame (62) through a plurality of cloth pressing brackets (65).

Citation Information

Patent Citations

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    CN107618906A

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