Placing machine with trowel function
By installing a smearing component on the fabric machine for concrete prefabricated parts, the problem of rough surface of the prefabricated parts after the fabric is solved, and the surface of the product is smeared during the fabric process is realized, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN201910270562.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2039-04-04
AI Technical Summary
During the production of concrete prefabricated parts, the surface of the prefabricated parts after fabric is rough, which affects product quality.
A fabric machine with smearing function is designed, including a hopper, a square door, a walking assembly, a fabric tray and a smearing assembly. The light smear assembly consists of a light smear plate and a light smear drive element. The light smear plate is controlled by the light smear plate to achieve light smear on the surface of concrete products.
By installing a smearing component on the fabric machine, the surface of the product can be smeared at the same time during the fabric process, improving the smoothness of the product surface, improving product quality, shortening the production cycle, improving production efficiency, and reducing manual labor intensity.
Smart Images

Figure CN109866313B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concrete prefabricated part production, and more specifically, relates to a concrete placing machine with a troweling function. Background Art
[0002] During the production process of precast concrete parts, a placing machine is needed to place concrete in a mold of a certain shape. However, the surface of the concrete product after placing the concrete will inevitably be uneven, which makes the surface of the precast part rough and affects the quality of the product. Summary of the invention
[0003] The object of the present invention is to provide a material placing machine with a trowel function to solve the technical problem of poor quality of prefabricated parts after material placing in the prior art.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is to provide a material placing machine with a troweling function, comprising:
[0005] A hopper having a discharge port at the lower end;
[0006] A door is provided at the discharge port, and the discharge port is closed or opened by means of a door driving element;
[0007] A walking assembly, used to drive the hopper to move back and forth along the precast concrete production line;
[0008] A material distribution plate is installed below the hopper and is driven to rotate by a material distribution motor to arrange the material falling into the material distribution plate in the mold cavity. The material distribution motor is connected to the travel assembly;
[0009] The finishing component is installed on one side of the walking component and is used to finish the surface of the finished product after the fabric is finished.
[0010] Furthermore, the trowel assembly comprises:
[0011] Trowel board, with smooth lower surface, used to smooth the top of concrete products after troweling;
[0012] A trowel driving element has one end connected to the travel assembly and the other end hinged to the trowel board, and is used to control the lifting and lowering of the trowel board to achieve troweling.
[0013] Furthermore, the trowel assembly further comprises:
[0014] Two support rods are provided at both ends of the trowel plate and are fixedly connected to the walking assembly;
[0015] At least two hinged rods are respectively arranged at two ends of the trowel plate, one end of which is hinged to the support rod and the other end of which is hinged to the trowel plate.
[0016] Furthermore, there are two trowel driving elements, and the two trowel driving elements are respectively connected to two ends of the trowel board.
[0017] Furthermore, the trowel driving element is an electric push rod, a cylinder body of the electric push rod is hinged to the travel assembly, and a cylinder rod of the electric push rod is hinged to the trowel plate.
[0018] Furthermore, both sides of the smear plate in the moving direction have upwardly tilted bending parts respectively.
[0019] Furthermore, the cloth tray comprises:
[0020] Annular baffle to prevent material from spilling;
[0021] A bracket is fixed to the upper end of the annular baffle, and the main shaft of the material distribution motor is drivingly connected to the bracket;
[0022] A plurality of material distribution teeth are evenly arranged at the lower end of the bracket and extend downward beyond the lower end surface of the annular baffle to stir the material and distribute the material evenly.
[0023] Furthermore, the support is a cross-shaped structure.
[0024] Furthermore, the door driving element comprises:
[0025] An electric push rod for the warehouse door, the cylinder body of which is fixedly connected to the walking assembly or the hopper;
[0026] A connecting rod, one end of which is hinged to the cabin door, and the other end of which is hinged to the cylinder rod of the cabin door electric push rod;
[0027] One end of the bin door is hinged to the hopper.
[0028] Furthermore, the walking assembly comprises:
[0029] A traveling frame, on which the hopper, the material distribution motor and the trowel driving element are all installed;
[0030] A walking motor is connected to the walking frame and is used to drive the walking frame to move back and forth.
[0031] The beneficial effect of the concrete placing machine with a trowel function provided by the present invention is that compared with the prior art, the present invention installs a trowel component on the concrete placing machine, and the trowel component reciprocates along the production line with the walking component. When placing materials, the bin door is opened, and the materials fall into the mold from the hopper, and are first evenly distributed by the concrete placing plate, and then the concrete products are smoothed by the trowel component to make the surface of the products smooth. The placing and polishing are carried out simultaneously, which improves the quality of the products, shortens the production cycle, improves the production efficiency, and reduces the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0033] Figure 1 A schematic diagram of the structure of a material placing machine with a troweling function provided in an embodiment of the present invention;
[0034] Figure 2 for Figure 1 A side view structural schematic diagram of;
[0035] Figure 3 for Figure 1 A schematic diagram of a top view structure;
[0036] Figure 4 Schematic diagram of the three-dimensional structure of a material distributing machine with a trowel function provided by an embodiment of the present invention Figure 1 ;
[0037] Figure 5 Schematic diagram of the three-dimensional structure of a material distributing machine with a trowel function provided by an embodiment of the present invention Figure 2 .
[0038] The following are marked in the figure:
[0039] 1-hopper; 2-door drive element; 21-door electric push rod; 22-connecting rod; 3-door; 4-fabricating motor; 5-polishing assembly; 51-polishing plate; 52-screw; 53-hinge rod; 54-support rod; 55-polishing drive element; 6-traveling assembly; 61-traveling motor; 62-traveling frame; 7-fabricating disc; 71-annular baffle; 72-bracket; 73-fabricating teeth. DETAILED DESCRIPTION
[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0041] Please also read Figures 1 to 5, the material distribution machine with trowel function provided by the present invention is now described. The material distribution machine with trowel function includes a hopper 1, a bin door 3, a walking assembly 6, a material distribution disc 7 and a trowel assembly 5. The lower end of the hopper 1 has a discharge port; the bin door 3 is arranged at the discharge port, and the discharge port is closed or opened by means of a bin door driving element 2; the walking assembly 6 is used to drive the hopper 1 to move back and forth along the concrete prefabricated part production line; the material distribution disc 7 is installed below the hopper 1, and is driven to rotate by a material distribution motor 4, and is used to evenly distribute the material falling into the material distribution disc into the mold cavity, and the material distribution motor 4 is connected to the walking assembly 6; the trowel assembly 5 is installed on one side of the walking assembly 6, and is used to trowel the surface of the concrete product after the material distribution is completed.
[0042] Compared with the prior art, the material distributing machine with a troweling function provided by the present invention is provided with a troweling component 5. In the material distributing process, the troweling component 5 moves back and forth along the production line with the walking component 6. When distributing, the bin door 3 is opened, and the material falls into the mold from the hopper 1. The material is first evenly distributed by the distributing plate 7, and then the top of the concrete product is smoothed by the troweling component 5, so that the surface of the product is smooth. The distributing and troweling are carried out simultaneously, which improves the quality of the product, shortens the production cycle, and improves the production efficiency. Among them, the walking component 6 is installed on the concrete prefabricated part production line, driving the material distributing machine to move back and forth above the mold, and the distributing plate 7 rotates forward and reversely under the action of the distributing motor 4. As the walking component 6 moves forward, the material is evenly distributed into the mold cavity, and the excess material is scraped away by the distributing plate 7.
[0043] Please also read Figure 1 and Figure 4 As a specific embodiment of the concrete placing machine with trowel function provided by the present invention, the trowel assembly 5 includes a trowel board 51 and a trowel driving element 55. The trowel board 51 has a smooth lower surface and is used to trowel the surface of the concrete product after the trowel is placed. One end of the trowel driving element 55 is connected to the walking assembly 6, and the other end is hinged to the trowel board 51, which is used to control the lifting and lowering of the trowel board 51 to achieve the trowel effect. Among them, the trowel driving element 55 can be a cylinder, a hydraulic cylinder and an electric push rod, and the lifting and lowering of the trowel board 51 is driven by the extension and retraction of the cylinder rod. In this embodiment, the material distributing machine distributes the material to the mold twice, that is, the material distributing machine distributes the material once when the traveling assembly 6 advances, and after reaching the other end of the mold, the traveling assembly 6 returns to distribute the material to the mold twice. The trowel assembly 5 is installed at the front end of the material distributing machine in the forward direction. When in use, during the first distribution, the trowel board 51 is lifted up and leaves the mold under the action of the trowel driving element 55. When the material distributing machine returns, the trowel board 51 is put down and tangent to the mold to trowel the surface of the product after distribution. At the same time, due to the passage of the trowel board 51, the surface of the product after distribution is smooth. In this way, the production quality of the product can be improved.
[0044] See also Figure 1 and Figure 4 As a specific embodiment of the material distributing machine with trowel function provided by the present invention, the trowel assembly 5 also includes two support rods 54 and at least two hinged rods 53. The support rods 54 are arranged at both ends of the trowel board 51 and are fixedly connected to the walking assembly 6. At least two hinged rods 53 are respectively arranged at both ends of the trowel board 51, one end of which is hinged to the support rod 54, and the other end of which is hinged to the trowel board 51. The support rod 54 is used to support the trowel board 51. The hinged rod 53 and the trowel driving element 55 cooperate to form a connecting rod mechanism. When troweling is not required, the trowel board 51 is raised. When troweling is required, the hinged rod 53 and the trowel driving element 55 can also make the trowel board 51 close to the mold to scrape off excess materials. In this embodiment, there are four hinged rods 53, two at each end. Among them, a connecting piece is also provided between the trowel board and the hinged rod. The trowel board and the connecting piece are connected by a screw rod, and the height of the trowel board can also be adjusted by the screw rod.
[0045] See also Figure 4 As a specific embodiment of the material distributing machine with trowel function provided by the present invention, there are two trowel driving elements 55, and the two trowel driving elements 55 are respectively connected to the two ends of the trowel board 51. The trowel driving element 55 is on the inner side of the two support rods 54 and close to the support rods 54 at both ends.
[0046] See also Figure 4 As a specific embodiment of the material placing machine with trowel function provided by the present invention, the trowel driving element 55 is an electric push rod, the cylinder body of the electric push rod is hinged to the walking assembly 6, and the cylinder rod thereof is hinged to the trowel plate 51.
[0047] See also Figure 4 As a specific embodiment of the material distributing machine with trowel function provided by the present invention, the two sides of the trowel plate 51 in the moving direction respectively have upwardly tilted bending parts, which is convenient for troweling the surface of the product and preventing the problem of scraping caused by the straight edge.
[0048] See also Figure 4 and Figure 5As a specific embodiment of the material distributing machine with a troweling function provided by the present invention, the material distributing disk 7 includes an annular baffle 71, a bracket 72 and a plurality of material distributing teeth 73. The annular baffle 71 is used to prevent the material from spilling and also scrapes off the excess material when moving forward and backward. The bracket 72 is fixed to the upper end of the annular baffle 71, and the main shaft of the material distributing motor 4 is connected to the bracket 72 by driving. A plurality of material distributing teeth 73 are evenly arranged at the lower end of the bracket 72 and extend downward beyond the lower end surface of the annular baffle 71 to stir the material and distribute the material evenly. The material distributing disk 7 rotates with the driving of the material distributing motor 4, and the material distributing teeth 73 stir the material and distribute the material evenly. The plan view of the annular baffle 71 is a circular ring. The use of a disc-type material distributing disk 7 can increase the molding area. Through the scraping of the annular baffle 71 and the stirring of the material by the material distributing teeth 73, the material distributing of the mold cavity is uniform and dense, thereby improving the quality of the product.
[0049] See also Figures 4 to 5 As a specific embodiment of the material distributing machine with trowel function provided by the present invention, the bracket 72 is a cross-shaped structure. The bracket 72 can also be a plurality of radial rods radially distributed with the center of the annular baffle 71 as the center of the circle, and the material distributing teeth 73 are arranged on the lower surface of the radial rods.
[0050] See also Figure 5 As a specific embodiment of the material distributing machine with trowel function provided by the present invention, the material distributing tooth 73 is a cylinder, and a cone is provided at the lower end of the cylinder, that is, the lower end of the material distributing tooth 73 is a top point, which is convenient for inserting materials to stir the materials.
[0051] See also Figure 1 and Figure 2 As a specific embodiment of the material distributing machine with a troweling function provided by the present invention, the door driving element 2 includes a door electric push rod 21 and a connecting rod 22. The cylinder body of the door electric push rod 21 is fixedly connected to the walking assembly 6 or the hopper 1; one end of the connecting rod 22 is hinged to the door 3, and the other end is hinged to the cylinder rod of the door electric push rod 21; one end of the door 3 is hinged to the hopper 1. Among them, the door driving element 2 can also be a cylinder or a hydraulic cylinder. When distributing materials, the cylinder rod is retracted and the door 3 is opened. When distributing materials, the cylinder rod is extended and the door 3 is closed.
[0052] See also Figures 1 to 5 As a specific embodiment of the material placing machine with a trowel function provided by the present invention, the walking assembly 6 includes a walking frame 62 and a walking motor 61, and the hopper 1, the material placing motor, and the trowel driving element 55 are all installed on the walking frame 62; the walking motor 61 is connected to the walking frame 62 to drive the walking frame 62 to move back and forth.
[0053] The present invention also provides a method for spreading and smoothing materials, and the process is as follows: when the walking component 6 drives the hopper 1, the feeding plate 7 and the smoothing component 5 to move forward, the smoothing component 5 rises, and when the hopper 1 moves to the top of the mold, the door 3 opens, and the material is spread once. At this time, the excess material is scraped off by the feeding plate 7 itself, and the material protruding from the mold is scraped into the unfilled cavity; when the walking component 6 moves to the other end of the mold, the walking motor 61 reverses, the walking component 6 drives the hopper 1 to return, the smoothing component 5 descends to a position close to the mold, and the door 3 of the hopper 1 continues to open, and the secondary spreading is carried out. At this time, the smoothing plate 51 after the spreading smoothes the surface of the product just after the spreading, and smoothing can be achieved while spreading. Through the secondary spreading, the material is evenly distributed and compacted, the density of the prefabricated parts is improved, the intrinsic quality of the product is improved, and the surface quality of the product is improved by smoothing.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material placing machine with a trowel function, characterized in that: include: A hopper having a discharge port at the lower end; A door is provided at the discharge port, and the discharge port is closed or opened by means of a door driving element; A walking assembly, used to drive the hopper to move back and forth along the precast concrete production line; A material distribution plate is installed below the hopper and is driven to rotate by a material distribution motor to arrange the material falling into the material distribution plate in the mold cavity. The material distribution motor is connected to the travel assembly; A polishing assembly is installed on one side of the walking assembly and is used to polish the surface of the product after the fabric is completed; The trowel assembly comprises: A trowel board, having a smooth lower surface, used to smooth the surface of the finished product; A trowel driving element, one end of which is connected to the travel assembly and the other end of which is hinged to the trowel plate, and is used to control the lifting and lowering of the trowel plate to achieve troweling; The trowel assembly also includes: Two support rods are provided at both ends of the trowel plate and are fixedly connected to the walking assembly; At least two hinged rods are respectively arranged at two ends of the trowel plate, one end of which is hinged to the support rod and the other end of which is hinged to the trowel plate; the hinged rod and the trowel drive element cooperate to form a connecting rod mechanism.
2. The material distributing machine with trowel function as claimed in claim 1, characterized in that: There are two trowel driving elements, which are respectively connected to two ends of the trowel board.
3. The material distributing machine with trowel function as claimed in claim 1, characterized in that: The trowel driving element is an electric push rod, the cylinder body of the electric push rod is hinged to the travel assembly, and the cylinder rod of the electric push rod is hinged to the trowel plate.
4. The material distributing machine with trowel function as claimed in claim 1, characterized in that: Both sides of the trowel plate in the moving direction are respectively provided with upwardly tilted bending parts.
5. The material distributing machine with trowel function as claimed in claim 1, characterized in that: The cloth plate comprises: Annular baffle to prevent material from spilling; A bracket is fixed to the upper end of the annular baffle, and the main shaft of the material distribution motor is drivingly connected to the bracket; A plurality of material distribution teeth are evenly arranged at the lower end of the bracket and extend downward beyond the lower end surface of the annular baffle to stir the material and distribute the material evenly.
6. The material distributing machine with trowel function as claimed in claim 5, characterized in that: The support is a cross-shaped structure.
7. The material distributing machine with trowel function as claimed in claim 1, characterized in that: The door driving element comprises: An electric push rod for the warehouse door, the cylinder body of which is fixedly connected to the walking assembly or the hopper; A connecting rod, one end of which is hinged to the cabin door, and the other end of which is hinged to the cylinder rod of the cabin door electric push rod; One end of the bin door is hinged to the hopper.
8. The material placing machine with trowel function as claimed in claim 1, characterized in that: The walking assembly comprises: A traveling frame, on which the hopper, the material distribution motor and the trowel assembly are all installed; A walking motor is connected to the walking frame and is used to drive the walking frame to move back and forth.
Citation Information
Patent Citations
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