A roll-forming device for a carpet tufting machine capable of automatically unloading rolls

Abstract

The present invention provides a carpet tufting machine roll-forming device capable of automatically unloading rolls, comprising a support seat and a workbench, wherein the support seat comprises a left support seat and a right support seat, and the left and right sides of the workbench are hingedly installed between the left support seat and the right support seat through two suspension arms, and support cylinders are installed at the four corners below the workbench, and a loading platform is installed at the front end of the support seat, and the loading platform position and the front end position of the workbench are installed correspondingly, and a first boosting mechanism is installed on the side of the upper surface of the loading platform away from the workbench, and a discharging platform is installed at the rear end of the support seat, and the discharging platform position and the rear end position of the workbench are installed correspondingly, and a second boosting mechanism is installed on the upper surface of the discharging platform. The device realizes the automation of unloading on the carpet tufting machine through the cooperation of the loading platform, the first boosting mechanism, the discharging platform, the second boosting mechanism and the workbench, and solves the problem that the prior art requires manual loading and unloading, which wastes labor costs, has low work efficiency, and is prone to cause safety accidents.

Description

Technical Field

[0001] The invention belongs to the technical field of automatic textile processing equipment, and in particular relates to a carpet tufting machine roll-forming device capable of automatically unloading a roll. Background Art

[0002] In recent years, my country's carpet industry market has begun to flourish. Carpets have a variety of patterns and sizes. In particular, the production of small and medium-sized carpets has put forward higher requirements for the flexibility of carpet weaving technology. Traditional carpet weaving technology has been difficult to meet the market demand for carpets. The application of automation technology in the field of carpet weaving can speed up carpet production efficiency, ensure quality and promote the development of carpet weaving industry. It is an inevitable trend in the development of carpet weaving equipment. Since small and medium-sized carpet processing enterprises have not popularized automation for equipment, a large number of manual labor is required to load and unload the material rolls during processing. In this process, it not only causes an increase in labor costs and leads to low production efficiency, but also the large material rolls are prone to dangerous accidents during manual operation. Therefore, it is necessary to design a carpet tufting machine device that can automatically unload to meet market demand. Summary of the invention

[0003] The present invention aims to solve the problem that the prior art requires manual loading and unloading, which wastes labor costs, has low work efficiency, and is prone to safety accidents. To this end, a carpet tufting machine rolling device with automatic unloading is provided.

[0004] The technical solution adopted by the present invention to solve the technical problem is:

[0005] A carpet tufting machine rolling device that can automatically unload rolls includes a support base and a workbench, the support base includes a left support base and a right support base, the left and right sides of the workbench are hingedly installed between the left support base and the right support base through two suspension arms, support cylinders are installed at the four corners below the workbench, and the workbench performs up and down lifting movements between the left support base and the right support base through four support cylinders, a loading platform is installed at the front end of the support base, the position of the loading platform is installed corresponding to the front end position of the workbench, a first boosting mechanism is installed on the side of the upper surface of the loading platform away from the workbench, and a unloading platform is installed at the rear end of the support base, the position of the unloading platform is installed corresponding to the rear end position of the workbench, and a second boosting mechanism is installed on the upper surface of the unloading platform.

[0006] A trapezoidal groove is opened in the front-to-back direction on the upper surface of the workbench, the long side of the trapezoidal groove opens upward, a plurality of movable rollers are arranged on the bottom surface of the trapezoidal groove, and the plurality of movable rollers are embedded in the bottom surface of the terrain groove in the front-to-back direction.

[0007] The first boosting mechanism includes a first cylinder and a first boosting plate. The first cylinder is fixedly mounted on the surface of the loading platform. The first boosting plate is movably mounted on the telescopic end of the first cylinder through a telescopic column. The first boosting plate is a rectangular plate. The left-right length of the first boosting plate is greater than the length of the long side of the trapezoidal groove.

[0008] The second boosting mechanism includes a second cylinder and a second boosting plate. The second cylinder is fixedly mounted on the surface of the unloading platform. The second boosting plate is movably mounted on the telescopic end of the second cylinder through a telescopic column. The second boosting plate is a circular plate. The diameter of the second boosting plate is smaller than the diameter of the carpet roll.

[0009] A flat material mechanism is also installed on the right support seat, and the flat material mechanism includes another support plate and two pressure rollers. The two support plates are symmetrically installed on the front and rear sides of the upper surface of the right support seat. The two pressure rollers are axially movably installed between the two support plates through the center axis, and the axis line of the pressure roller is collinear with the axis line of the center axis.

[0010] A plurality of auxiliary shaft rollers are embedded and installed on the upper surface of the loading platform, and the plurality of auxiliary shaft rollers are located at the front end of the first booster plate, and the upper parts of the plurality of auxiliary shaft rollers are flush with the surface of the loading platform.

[0011] After the workbench is lowered, the working surface and the surface of the loading platform are coplanar.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the device realizes the automation of unloading on the carpet tufting machine through the cooperation of the loading platform, the first boosting mechanism, the unloading platform, the second boosting mechanism and the workbench. When in use, after the workbench is in the lowered state, the material roll is placed above the loading platform by a crane, and the two ends of the material roll are placed front to back. The first boosting mechanism is turned on to push the material roll to slide into the trapezoidal groove on the workbench, and the supporting cylinder is turned on to raise the workbench until the surface of the workbench and the surface of the supporting seat are coplanar. The worker puts the material roll layer onto the flat material mechanism to complete the loading; when unloading, the material roll layer is taken out of the flat material mechanism, and after the supporting cylinder lowers the workbench, the second boosting mechanism on the unloading platform pushes the material roll backward to the surface of the loading platform, and then the material roll is lowered by the crane to complete the unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0015] The main component symbols of the embodiment of the present invention are as follows:

[0016] Support seat-1, left support seat-101, right support seat-102, suspension arm-2, workbench-3, trapezoidal groove-301, movable roller-302, support cylinder-4, loading platform-5, first boosting mechanism-501, first cylinder-502, first boosting plate-503, auxiliary shaft roller-504, unloading platform-6, second boosting mechanism-601, second cylinder-602, second boosting plate-603, flat material mechanism-7, support plate-701, pressing roller-702, center axis-703, telescopic column-8. DETAILED DESCRIPTION

[0017] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0018] like Figure 1 As shown, a carpet tufting machine rolling device with automatic unloading comprises a support base 1 and a workbench 3, wherein the support base 1 comprises a left support base 101 and a right support base 102, and the left and right sides of the workbench 3 are hingedly installed between the left support base 101 and the right support base 102 through two suspension arms 2, and support cylinders 4 are installed at the four corners below the workbench 3, and the workbench 3 is lifted and lowered up and down between the left support base 101 and the right support base 102 through four support cylinders 4, and a loading platform 5 is installed at the front end of the support base 1, and the position of the loading platform 5 is installed corresponding to the front end position of the workbench 3, and a first boosting mechanism 501 is installed on the side of the upper surface of the loading platform 5 away from the workbench 3, and a discharging platform 6 is installed at the rear end of the support base 1, and the position of the discharging platform 6 is installed corresponding to the rear end position of the workbench 3, and a second boosting mechanism 601 is installed on the upper surface of the discharging platform 6.

[0019] A trapezoidal groove 301 is opened in the front-to-back direction on the upper surface of the workbench 3 , with the long side of the trapezoidal groove 301 opening upwards. A plurality of movable rollers 302 are arranged on the bottom surface of the trapezoidal groove 301 , and the plurality of movable rollers 302 are embedded in the front-to-back direction on the bottom surface of the trapezoidal groove 301 .

[0020] The first boosting mechanism 501 includes a first cylinder 502 and a first boosting plate 503. The first cylinder 502 is fixedly mounted on the surface of the loading platform 5. The first boosting plate 503 is movably mounted on the telescopic end of the first cylinder 502 through a telescopic column 8. The first boosting plate 503 is a rectangular plate. The left-right length of the first boosting plate 503 is greater than the length of the long side of the trapezoidal groove 301. The circular first boosting plate 503 can completely push out the material roll when it is conveniently extended and is not affected by the end surface of the workbench 3.

[0021] The second boosting mechanism 601 includes a second cylinder 602 and a second boosting plate 603. The second cylinder 602 is fixedly mounted on the surface of the unloading platform 6. The second boosting plate 603 is movably mounted on the telescopic end of the second cylinder 602 through a telescopic column 8. The second boosting plate 603 is a circular plate. The diameter of the second boosting plate 603 is smaller than the diameter of the material roll. The rectangular second boosting plate 603 is helpful for pushing the material roll onto the workbench 3 during loading, so as to ensure that the end surface of the material roll and the end surface of the workbench 3 are coplanar.

[0022] A material flattening mechanism 7 is also installed on the right support seat 102. The material flattening mechanism 7 includes another support plate 701 and two pressure rollers 702. The two support plates 701 are symmetrically installed on the front and rear sides of the upper surface of the right support seat 102. The two pressure rollers are axially movably installed between the two support plates 701 through a central axis 703. The axis line of the pressure roller is colinear with the axis line of the central axis 703, which is conducive to flattening the material roll layers before processing and preventing the uneven material roll layers from causing unqualified textures during processing.

[0023] A plurality of auxiliary shaft rollers 504 are embedded and installed on the upper surface of the loading platform 5. The plurality of auxiliary shaft rollers 504 are located at the front end of the first booster plate 503. The top of the plurality of auxiliary shaft rollers 504 is flush with the surface of the loading platform 5, ensuring that when the material roll is loaded and unloaded, the booster mechanism can load and unload the material more conveniently, thereby increasing the sliding property of the material roll.

[0024] After the workbench 3 is lowered, the work surface and the surface of the loading platform 5 are coplanar.

[0025] The device realizes the automation of unloading on the carpet tufting machine through the cooperation of the loading platform 5, the first boosting mechanism 501, the unloading platform 6, the second boosting mechanism 601 and the workbench 3. When in use, after the workbench 3 is in the lowered state, the material roll is placed above the loading platform 5 by a crane, and the two ends of the material roll are placed front to back. The first boosting mechanism 501 is turned on to push the material roll to slide into the trapezoidal groove 301 on the workbench 3, and the support cylinder 4 is turned on to raise the workbench 3 until the surface of the workbench 3 and the surface of the support seat 1 are coplanar. The worker puts the material roll layer into the flat material mechanism 7, and the loading is completed; when unloading, the material roll layer is taken out from the flat material mechanism 7, and after the support cylinder 4 lowers the workbench 3, the second boosting mechanism 601 on the unloading platform 6 pushes the material roll backward to the surface of the loading platform 5, and then the material roll is hoisted down by the crane to complete the unloading.

[0026] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A carpet tufting machine roll-forming device capable of automatically unloading a roll, comprising a support base (1) and a workbench (3), wherein the support base (1) comprises a left support base (101) and a right support base (102), and the left and right sides of the workbench (3) are hingedly mounted between the left support base (101) and the right support base (102) through two suspension arms (2), characterized in that: Support cylinders (4) are installed at the four corners below the workbench (3). The workbench (3) is lifted and lowered between the left support seat (101) and the right support seat (102) by the four support cylinders (4). A loading platform (5) is installed at the front end of the support seat (1). The position of the loading platform (5) corresponds to the front end of the workbench (3). A first boosting mechanism (501) is installed on the side of the upper surface of the loading platform (5) away from the workbench (3). A discharge platform (6) is installed at the rear end of the support seat (1). The position of the discharge platform (6) corresponds to the rear end of the workbench (3). A second boosting mechanism (601) is installed on the upper surface of the discharge platform (6); The upper surface of the workbench (3) is provided with a trapezoidal groove (301) in the front-to-back direction, the long side of the trapezoidal groove (301) is opened upward, and a plurality of movable rollers (302) are arranged on the bottom surface of the trapezoidal groove (301), and the plurality of movable rollers (302) are embedded in the bottom surface of the trapezoidal groove (301) in the front-to-back direction; The first boosting mechanism (501) comprises a first cylinder (502) and a first boosting plate (503), wherein the first cylinder (502) is fixedly mounted on the surface of the loading platform (5), and the first boosting plate (503) is movably mounted on the telescopic end of the first cylinder (502) via a telescopic column (8), and the first boosting plate (503) is a rectangular plate, and the left-right length of the first boosting plate (503) is greater than the length of the long side of the trapezoidal groove (301); The second boosting mechanism (601) comprises a second cylinder (602) and a second boosting plate (603), wherein the second cylinder (602) is fixedly mounted on the surface of the unloading platform (6), and the second boosting plate (603) is movably mounted on the telescopic end of the second cylinder (602) via a telescopic column (8), and the second boosting plate (603) is a circular plate, and the diameter of the second boosting plate (603) is smaller than the diameter of the material roll; A material leveling mechanism (7) is also installed on the right support seat (102), and the material leveling mechanism (7) includes another support plate (701) and two material pressing rollers (702), the two support plates (701) are symmetrically installed on the front and rear sides of the upper surface of the right support seat (102), and the two material pressing rollers (702) are axially movably installed between the two support plates (701) through a central axis (703), and the axis center line of the material pressing roller (702) and the axis center line of the central axis (703) are collinear; The unloading process on the carpet tufting machine is automated through the cooperation of the loading platform (5), the first boosting mechanism (501), the unloading platform (6), the second boosting mechanism (601) and the working platform (3). After the working platform (3) is in the lowered state, the material roll is placed on the loading platform (5) by a crane, with the two ends of the material roll placed front and back, the first boosting mechanism (501) is turned on to push the material roll to slide into the trapezoidal groove (301) on the working platform (3), the supporting cylinder (4) is turned on to raise the working platform (3) until the surface of the working platform (3) and the surface of the supporting seat (1) are coplanar, and the worker loads the material roll layer into the flat material mechanism (7), thus completing the loading process. When unloading, the material roll layer is taken out of the flat material mechanism (7), and after the supporting cylinder (4) lowers the working platform (3), the second boosting mechanism (601) on the unloading platform (6) pushes the material roll backward to the surface of the loading platform (5), and then the material roll is lowered by the crane, thus completing the unloading process.

2. A carpet tufting machine roll-forming device capable of automatically unloading a roll according to claim 1, characterized in that: A plurality of auxiliary shaft rollers (504) are embedded and installed on the upper surface of the loading platform (5); the plurality of auxiliary shaft rollers (504) are located at the front end of the first boosting plate (503); and the tops of the plurality of auxiliary shaft rollers (504) are flush with the surface of the loading platform (5).

3. The carpet tufting machine roll-forming device capable of automatically unloading the roll according to claim 2, characterized in that: After the workbench (3) is lowered, the working surface and the surface of the loading platform (5) are coplanar.

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