Magnetic tile automatic assembly device
Through the automatic assembly device of magnetic tiles, the automatic installation of magnetic tiles is achieved by using the cooperation of frame, drive parts and down parts, which solves the problems of slow manual assembly speed and high error rate in motor production, improves production efficiency and reduces The quantity of bad products.
Patent Information
- Application Number
- CN201910618484.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-07-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2039-07-10
AI Technical Summary
In motor production, the assembly of magnetic tiles requires manual placement into the outer rotor one by one, resulting in slow speed, low production efficiency and high error rate.
An automatic assembly device for magnetic tile is designed, including a frame, a magnetic tile pressing assembly and an outer rotor loading assembly. The magnetic tile is pressed into the outer rotor through the first driving member and the magnetic tile pressing member to realize automatic installation. The magnetic tile lowering member consists of a first lowering rod and a second lowering rod. The second lowering rod has a groove to absorb the magnetic tile. The magnetic tile placement groove is arranged on the frame, and it realizes automatic operation with the outer rotor loading assembly. Feeding and unloading.
It improves the installation speed and production efficiency of magnetic tile, reduces the error rate, reduces the number of defective products, and realizes automatic replacement of manual installation.
Smart Images

Figure CN110266157B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor assembly, and in particular to an automatic magnetic shoe assembly device. Background Art
[0002] During the motor production process, multiple magnetic tiles need to be added to the outer rotor. Currently, the magnetic tiles are assembled manually one by one and placed on the outer rotor. Manual placement of magnetic tiles is slow and has low production efficiency. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides an automatic magnetic tile assembly device.
[0004] The present invention discloses an automatic magnetic tile assembly device, comprising: a frame and a magnetic tile pressing component, the magnetic tile pressing component is arranged on the frame; the magnetic tile pressing component comprises a first driving member, a magnetic tile pressing member and a magnetic tile placement groove, the first driving member is connected to the frame, the magnetic tile pressing member is connected to the output end of the first driving member, and the magnetic tile placement groove is arranged on the frame; the first driving member pushes the magnetic tile pressing member to press the magnetic tile on the magnetic tile placement groove onto an outer rotor to be processed.
[0005] According to one embodiment of the present invention, the magnetic tile pressing member includes a first pressing rod and a second pressing rod, one end of the first pressing rod is connected to the output end of the first driving member, and the other end of the first pressing rod is connected to the second pressing rod.
[0006] According to one embodiment of the present invention, the second pressing rod has a groove, which is arranged on the outer wall surface of the second pressing rod, and faces the discharge end of the magnetic tile placement groove.
[0007] According to an embodiment of the present invention, the diameter of the second push-down rod is smaller than the diameter of the first push-down rod.
[0008] According to one embodiment of the present invention, the magnetic shoe placement groove includes a first guide block, and the first guide block is arranged on the frame.
[0009] According to one embodiment of the present invention, it also includes an outer rotor loading assembly, which is arranged on the frame and located below the magnetic shoe pressing piece.
[0010] According to one embodiment of the present invention, the outer rotor loading assembly includes a sliding member, a second driving member and an outer rotor supporting platform, the sliding member is arranged on the frame, the second driving member is connected to the sliding member, and the outer rotor supporting platform is connected to the output end of the second driving member.
[0011] According to one embodiment of the present invention, the frame includes a fixed frame and a hanging frame, the hanging frame is arranged on the fixed frame, the first driving member is connected to the hanging frame, and the magnetic tile placement groove is located on the fixed frame.
[0012] According to one embodiment of the present invention, the fixing frame has a through hole, and the magnetic tile pressing piece faces the through hole.
[0013] According to an embodiment of the present invention, a fixing block is disposed on the upper portion of the first guide block.
[0014] The beneficial effect of the magnetic tile automatic assembly device of the present invention is that, through the coordinated use of the frame, the first driving member, the magnetic tile pressing member and the magnetic tile placement groove, the device can replace manual installation of magnetic tiles, and can install multiple magnetic tiles at one time, thereby improving the installation speed and production efficiency. At the same time, it greatly improves the error rate of the installation process and reduces the number of defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 It is a three-dimensional structural diagram of the magnetic tile automatic assembly device in the embodiment;
[0017] Figure 2 A three-dimensional structural diagram of a frame in the embodiment;
[0018] Figure 3 It is a three-dimensional structural diagram of the magnetic tile pressing member in the embodiment;
[0019] Figure 4 It is a three-dimensional structural diagram of the magnetic tile placement groove in the embodiment;
[0020] Figure 5 It is a three-dimensional structural diagram of the outer rotor feeding assembly in the embodiment.
[0021] Description of reference numerals:
[0022] 1-frame; 11-fixed frame; 111-through hole; 12-suspension frame; 2-magnetic tile pressing assembly; 21-first driving member; 22-magnetic tile pressing member; 221-first pressure rod; 222-second pressure rod; 2221-groove; 23-magnetic tile placement groove; 231-first guide block; 3-outer rotor loading assembly; 31-sliding member; 311-guide rail; 312-moving block; 32-second driving member; 33-outer rotor supporting platform; 4-fixed block. DETAILED DESCRIPTION
[0023] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these practical details are not necessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0024] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0025] like Figure 1 , Figure 1 The three-dimensional structure diagram of the automatic assembly device of magnetic tiles in the embodiment. As shown in the figure, the automatic assembly device of magnetic tiles of the present invention comprises a frame 1 and a magnetic tile pressing assembly 2, the frame 1 is used to fix and carry other parts; the magnetic tile pressing assembly 2 is located on the upper surface of the frame 1; the magnetic tile pressing assembly 2 comprises a first driving member 21, a magnetic tile pressing member 22 and a magnetic tile placement groove 23, the first driving member 21 is connected to the frame 1, the output end of the first driving member 1 is connected to the magnetic tile pressing member 22, and the magnetic tile placement groove 23 is arranged on the frame 1. In specific application, the magnetic tile placement groove 23 is arranged on one side of the magnetic tile pressing member 22.
[0026] When the automatic magnetic tile assembly device is working, first, the first driving member 21 is energized and works, and the output end of the first driving member 21 pushes the magnetic tile pressing member 22 to move. During the movement of the magnetic tile pressing member 22, the magnetic tiles in the magnetic tile placement groove 23 are pressed into the outer rotor to be processed. After the processing is completed, the first driving member 21 works in the reverse direction, and the output end of the first driving member 21 and the magnetic tile pressing member 22 return to their original positions.
[0027] Preferably, the magnetic shoe automatic assembly device further comprises an outer rotor loading assembly 3, which is arranged on the frame 1, and the outer rotor to be processed is transported to the processing area through the outer rotor loading assembly 3.
[0028] Preferably, the first driving member 21 is a single-acting cylinder.
[0029] Refer to Figure 2 , Figure 2 1 is a three-dimensional structural diagram of the frame 1 in the embodiment. As shown in the figure, the frame 1 includes a fixing frame 11 and a hanging frame 12, and the hanging frame 12 is arranged on the upper surface of the fixing frame 11; in specific application, the fixing frame 11 is a hollow structure, and the hanging frame 12 is in a concave shape, and the two ends of the hanging frame 12 are arranged on the upper surface of the fixing frame 11. The fixing frame 11 has a through hole 111, and the through hole 111 is arranged on the upper surface of the fixing frame 11. The magnetic tile pressing piece 22 presses the magnetic tile into the outer rotor to be processed through the through hole 111.
[0030] Refer to Figure 3 , Figure 3 : is a three-dimensional structural diagram of the magnetic tile pressing member 22 in the embodiment. As shown in the figure, the magnetic tile pressing member 22 includes a first pressing rod 221 and a second pressing rod 222. One end of the first pressing rod 221 is connected to the output end of the first driving member 21, and the other end of the first pressing rod 221 is connected to the second pressing rod 222. The second pressing rod 222 is arranged above the through hole 111. In specific application, the diameter of the first pressing rod 221 is greater than the diameter of the second pressing rod 222. The second pressing rod 222 has a groove 2221, which is arranged on the outer wall surface of the second pressing rod 222, and the groove 2221 abuts against the first pressing rod 221. Specifically, the diameter of the groove 2221 is smaller than the diameter of the first pressing rod 221, and the groove 2221 is arranged around the outer wall surface of the second pressing rod 222. The shape of the groove 2221 is adapted to the shape of the magnetic tile. In this embodiment, the number of the grooves 2221 corresponds to the number of the magnetic tile placement grooves 23, that is, one groove 2221 corresponds to one magnetic tile placement groove 23. Of course, the first pressing rod 221 and the second pressing rod 222 can be integrally formed, and the groove 2221 and the second pressing rod 222 can also be integrally formed. In addition, the groove 2221 and the second pressing rod 222 can be split structures, and the groove 2221 is sleeved on the second pressing rod 222 .
[0031] Refer to Figure 4 , Figure 4 : is a three-dimensional structural diagram of the magnetic tile placement groove 23 in the embodiment. As shown in the figure, the magnetic tile placement groove 23 includes a first guide block 231, and the first guide block 231 is arranged on the upper surface of the fixing frame 11. In specific application, the number of the first guide blocks 231 is ten, and the ten first guide blocks 231 are arranged around the through hole 111, and the ten first guide blocks 231 are arranged at intervals, and the spacing between two first guide blocks 231 matches the size of the magnetic tile, so as to place the magnetic tile to be processed. It should be noted that the number of the first guide blocks 231 is not limited to ten, and the number can be increased or decreased according to actual production needs.
[0032] Preferably, a fixed block 4 is provided on the upper part of the first guide block 231, and the fixed block 4 is sleeved on the first pressure rod 221, which effectively prevents the magnetic tiles from bouncing up during the loading process and ensures the normal processing of the magnetic tiles. At the same time, since the inner wall of the fixed block 4 abuts against the outer wall of the first pressure rod 221, it plays a sealing role, preventing particles from passing through the gap between the fixed block 4 and the first pressure rod 221 into the through hole 111 and causing damage to the processing device, and can also prevent particles from entering the outer rotor together with the magnetic tiles.
[0033] Refer to Figure 5 , Figure 5 3D is a three-dimensional structural diagram of the outer rotor loading assembly 3 in the embodiment. As shown in the figure, the outer rotor loading assembly 3 includes a sliding member 31, a second driving member 32 and an outer rotor bearing platform 33. The sliding member 31 includes a guide rail 311 and a moving block 312. The guide rail 311 is arranged at the lower part of the fixed frame 11, and the moving block 312 is slidably connected to the guide rail 311; the second driving member 32 is connected to the moving block 312, and the outer rotor bearing platform 33 is connected to the output end of the second driving member 32. Specifically, the outer rotor bearing platform 33 has a blind hole. When in use, the outer rotor to be processed is placed in the blind hole.
[0034] Preferably, the second driving member 32 is a single-acting cylinder.
[0035] Preferably, the sliding member 31 includes a guide rail 311 and a moving block 312 . The guide rail 311 crosses the fixed frame 11 . There are two moving blocks 312 . Both moving blocks 312 are slidably connected to the guide rail 311 , and the distance between the two moving blocks 312 is half the length of the guide rail 311 .
[0036] When the automatic magnetic shoe assembly device is in use, the outer rotor bearing platform 33 on one moving block 312 is on one side of the fixed frame 11 for loading, and the outer rotor bearing platform 33 on the other moving block 312 is below the through hole 111 for processing. When the processing is completed, the two moving blocks 312 move in the same direction driven by the power component (not marked in the figure), and the processed outer rotor moves with the outer rotor bearing platform 33 to the other side of the fixed frame 11 for unloading and loading. At the same time, the outer rotor to be processed on the other outer rotor bearing platform 33 is below the through hole 111 for processing. After the processing is completed, the power component (not marked in the figure) works in the reverse direction, and the two moving blocks 312 return to the initial position and continue to load the next outer rotor to be processed, thereby realizing synchronous loading and processing, uninterrupted work, and greatly improving production efficiency.
[0037] In the case where there is only one moving block 312, when the automatic magnetic tile assembly device is used, first, multiple magnetic tiles are respectively placed in the magnetic tile placement groove 23, and the front and rear magnetic tiles in the same row are mutually adsorbed by the N pole and the S pole, and the magnetic tiles in two adjacent rows are magnetically staggered, that is, the first magnetic tile in one row faces the through hole 111 as the N pole, and the first magnetic tile in the adjacent row faces the through hole 111 as the S pole; at the same time, since the material of the second pressure rod 222 is iron, the magnetic tile is automatically adsorbed to the groove 2221 on the second pressure rod 222, and at the same time, the next magnetic tile is adsorbed, so that the next magnetic tile moves to the position of the previous magnetic tile, and secondly, the outer rotor to be processed is placed on the outer rotor bearing platform 33, the power member (not marked in the figure) is powered on, the power member (not marked in the figure) drives the moving block 312 to move, the moving block 312 moves to the bottom of the through hole 111 and then stops, the second driving member 32 is powered on, and the second driving member 32 pushes the outer rotor bearing platform 33 to move in the direction close to the through hole 111, and when it moves to the set position, the second driving member 32 is powered on. The second driving member 32 stops working, and the first driving member 21 is powered on again. The first driving member 21 pushes the first pressure rod 221 and the second pressure rod 222 to move in the direction close to the through hole 111. During the movement, on the one hand, the magnetic tile is adsorbed on the groove 2221 and moves with the second pressure rod 222. On the other hand, the wall surface of the first pressure rod 221 abutting against the groove 2221 simultaneously limits the magnetic tile to prevent the magnetic tile from detaching from the groove 2221 during the processing. Then, the magnetic tile moves with the groove 2 221 enters the outer rotor together, the suction force of the inner wall of the outer rotor on the magnetic tile is greater than that of the groove 2221, so the magnetic tile is adsorbed to the inner wall of the outer rotor, and then, the second driving member 32 works in the reverse direction, and the power member (not marked in the figure) also works in the reverse direction to move the processed outer rotor to the initial position for unloading. At the same time, the first driving member 21 works in the reverse direction to drive the first pressure rod 221 and the second pressure rod 222 to return to the initial position, and the next group of magnetic tiles are automatically adsorbed to the groove 2221, waiting for the next processing.
[0038] In summary, through the coordinated use of the frame, the first driving member, the magnetic tile pressing member and the magnetic tile placement groove, the device can replace manual installation of magnetic tiles, and can install multiple magnetic tiles at the same time, thereby improving the installation speed and production efficiency. At the same time, it greatly improves the error rate of the installation process and reduces the number of defective products.
[0039] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A magnetic tile automatic assembly device, characterized in that: include: A frame (1) and a magnetic tile pressing assembly (2), wherein the magnetic tile pressing assembly (2) is arranged on the frame (1); the magnetic tile pressing assembly (2) comprises a first driving member (21), a magnetic tile pressing member (22) and a magnetic tile placement groove (23), wherein the first driving member (21) is connected to the frame (1), the magnetic tile pressing member (22) is connected to the output end of the first driving member (21), and the magnetic tile placement groove (23) is arranged on the frame (1); the first driving member (21) pushes the magnetic tile pressing member (22) to press the magnetic tile on the magnetic tile placement groove (23) onto an outer rotor to be processed; The magnetic tile pressing member (22) comprises a first pressing rod (221) and a second pressing rod (222), one end of the first pressing rod (221) is connected to the output end of the first driving member (21), and the other end of the first pressing rod (221) is connected to the second pressing rod (222); The second pressure rod (222) has a groove (2221), and the groove (2221) is arranged on the outer wall surface of the second pressure rod (222), and the groove (2221) faces the discharge end of the magnetic tile placement groove (23); The diameter of the second pressure rod (222) is smaller than the diameter of the first pressure rod (221); The magnetic tile placement slot (23) comprises a first guide block (231), and the first guide block (231) is arranged on the frame (1); A fixing block (4) is provided on the upper portion of the first guide block (231).
2. The magnetic tile automatic assembly device according to claim 1, characterized in that: It also comprises an outer rotor loading assembly (3), wherein the outer rotor loading assembly (3) is arranged on the frame (1), and the outer rotor loading assembly (3) is located below the magnetic tile pressing piece (22).
3. The magnetic tile automatic assembly device according to claim 2, characterized in that: The outer rotor loading assembly (3) comprises a sliding member (31), a second driving member (32) and an outer rotor bearing platform (33), wherein the sliding member (31) is arranged on the frame (1), the second driving member (32) is connected to the sliding member (31), and the outer rotor bearing platform (33) is connected to the output end of the second driving member (32).
4. The magnetic tile automatic assembly device according to claim 1, characterized in that: The frame (1) comprises a fixing frame (11) and a hanging frame (12); the hanging frame (12) is arranged on the fixing frame (11); the first driving member (21) is connected to the hanging frame (12); and the magnetic tile placement groove (23) is located on the fixing frame (11).
5. The magnetic tile automatic assembly device according to claim 4, characterized in that: The fixing frame (11) has a through hole (111), and the magnetic tile pressing piece (22) faces the through hole (111).
Citation Information
Cited By
Automatic assembling equipment for motor magnetic shoes
CN122203701A
