A glue coating system for clutch plate frame
By designing a clutch skeleton glue coating machine, the rotation of the upper and lower rollers and the gel layer are used to solve the problems of low efficiency and unevenness of the existing glue coating methods, and the efficient and uniform glue coating effect is achieved.
Patent Information
- Application Number
- CN201911361248.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-25
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2039-12-25
AI Technical Summary
The existing clutch skeleton glue coating method is artificially brushed, which has low efficiency and uneven glue coating.
A clutch sheet skeleton coating machine is designed, including an upper roller and a lower roller. The upper roller has a gel layer attached to the surface. The clutch sheet skeleton is applied to its surface when it passes through the gap by rotating the upper roller and the lower roller. It is equipped with a cooling conveyor belt and a material collection mechanism to ensure uniform and efficient glue coating.
The glue coating efficiency and quality are improved, the glue coating side of the clutch skeleton is facing up, manual operation is reduced, and a continuous and stable production process is achieved.
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Figure CN110813630B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of clutch plate frame processing equipment, and in particular to a clutch plate frame and its gluing system. Background Art
[0002] When processing the clutch plate, the steel plate and the frame are first processed separately, and then the two are pasted together. Before gluing, the clutch plate frame needs to be coated with glue. The current gluing method is to apply glue manually, which has low work efficiency and uneven glue coating. Summary of the Invention
[0003] The purpose of the present invention includes providing a clutch plate skeleton glue coating machine, which has high glue coating efficiency and high glue coating quality.
[0004] The embodiments of the present invention are achieved through the following technical solutions:
[0005] A clutch plate frame gluing system, comprising
[0006] The clutch plate frame glue coating machine includes a frame, an upper roller, and a lower roller. The frame is mounted on a work platform. The upper roller and the lower roller are respectively mounted on the frame so as to be rotatable around their own central axes, with the upper roller located directly above the lower roller. The rotational power source of the upper roller and the lower roller is a rotary output mechanism. A gap is provided between the upper roller and the lower roller for the clutch plate frame to pass through. A gel layer is attached to the surface of the upper roller for coating the upper surface of the clutch plate frame with glue when the clutch plate frame passes through.
[0007] A cooling conveyor belt is provided at the rear end of the clutch plate frame gluing machine to receive the clutch plate frame that has been glued. The cooling conveyor belt is provided with a plurality of cooling devices in sequence along its extension direction.
[0008] The material receiving mechanism is arranged at the rear end of the cooling conveyor belt. The material receiving mechanism includes a base and a material receiving rod. The base is installed on the working platform. The material receiving rod is vertically arranged at the upper end of the base to pass through the inner hole of the clutch plate frame to receive the material.
[0009] Furthermore, the clutch plate skeleton glue coating machine also includes a glue filling mechanism for filling the gel layer of the upper roller with glue.
[0010] Furthermore, the glue filling mechanism includes a placement block and several glue bottles. The placement block is arranged above the upper roller. The placement block is sequentially provided with several placement holes along the extension direction of the upper roller. Several glue bottles are detachably inserted into the placement holes, and the glue outlets of the glue bottles face the upper roller.
[0011] Furthermore, the clutch plate frame glue coating machine also includes a glue scraping roller, which is rotatable around its own central axis and is installed on the frame. The glue scraping roller is fitted with the upper roller to apply the glue dripped from the glue bottle to the surface of the upper roller.
[0012] Furthermore, the scraper roller is arranged on one side of the upper roller.
[0013] Furthermore, protrusions are provided at both ends of the scraping roller, and the protrusions are located at both ends of the upper roller.
[0014] Furthermore, it also includes a discharge plate, which is arranged at the rear end of the lower roller and is tangent to the lower roller to ensure that the glue-coated surface of the clutch plate frame faces upward when discharging.
[0015] Furthermore, a placement rack for placing the clutch plate skeleton to be coated with glue is provided on one side of the frame.
[0016] Furthermore, the cooling device is a fan.
[0017] Furthermore, it also includes a guiding and gathering mechanism, which is arranged on the cooling conveyor belt to limit the direction of the clutch plate skeleton. The guiding and gathering mechanism includes a pair of guide plates, and the pair of guide plates are perpendicular to the belt surface of the cooling conveyor belt and a guide channel is formed between the two guide plates. The guide channel includes a gathering section and a guide section. The gathering section is tapered and is arranged at the front end of the guide section. The guide section is bent to increase the residence time of the clutch plate skeleton on the cooling conveyor belt.
[0018] The present invention has a reasonable design and a simple structure. The clutch plate skeleton gluing machine is provided with a pair of upper rollers and lower rollers, and a gel layer is provided on the upper roller. The operator inserts the clutch plate skeleton into the gap between the upper roller and the lower roller, and uses the rotation of the upper roller and the lower roller to complete the gluing of the clutch plate skeleton. The gluing efficiency is high and the gluing quality is high. After coming out of the clutch plate skeleton, it enters the cooling conveyor belt and the gel cools naturally. After being transmitted by the cooling conveyor belt, it penetrates the receiving rod of the receiving mechanism due to the action of gravity. The whole process is continuous and stable, and the clutch plate skeleton after gluing can also be quickly transported. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 A schematic structural diagram of a clutch plate skeleton gluing machine provided in Example 1 of the present invention;
[0021] Figure 2 A top view of the clutch plate frame glue coating machine provided in Example 1 of the present invention;
[0022] Figure 3 A top view of a placement block provided in Example 1 of the present invention;
[0023] Figure 4 A schematic structural diagram of a clutch plate frame gluing system provided in Example 1 of the present invention;
[0024] Figure 5 A schematic structural diagram of the guide and convergence mechanism provided in Example 1 of the present invention;
[0025] Icons: 1-clutch plate skeleton gluing machine, 11-frame, 12-upper roller, 13-lower roller, 14-rotating output mechanism, 15-gap, 16-glue filling mechanism, 161-placement block, 162-glue bottle, 163-placement hole, 17-scraper roller, 171-raised part, 18-discharge plate, 19-placement rack, 2-cooling conveyor belt, 21-cooling device, 3-material collecting mechanism, 31-base, 32-material collecting rod, 4-guide collection mechanism, 41-guide plate, 42-guide channel, 421-aggregation section, 422-guide section. DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0029] In the description of the present invention, it should be noted that if the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc. appear, the orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," "third," etc., etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] Furthermore, the use of terms such as "horizontal," "vertical," and "overhanging" does not necessarily imply that the component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0031] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.
[0032] Example 1
[0033] Please refer to Figure 4 A clutch plate skeleton gluing system includes a clutch plate skeleton gluing machine 1, a cooling conveyor belt 2 and a material receiving mechanism 3.
[0034] The clutch plate skeleton glue coating machine includes a frame 11, an upper roller 12 and a lower roller 13. The frame 11 is installed on the working platform. The upper roller 12 and the lower roller 13 are respectively installed on the frame 11 and can rotate around their own central axes. The upper roller 12 is located directly above the lower roller 13. The rotation power source of the upper roller 12 and the lower roller 13 is a rotary output mechanism 14. It should be noted that the rotary output mechanism 14 can be installed on the frame 11 or the working platform. The output end of the rotary output mechanism 14 can be connected to the upper roller 12 or the lower roller 13, and the rotary output mechanism 14 The rotation speed is controlled within a reasonable range. It should not be too fast, which will cause the gel to fly out, nor too slow, which will result in low gluing efficiency. A gap 15 is provided between the upper roller 12 and the lower roller 13 for the clutch plate frame to pass through. A gel layer is attached to the surface of the upper roller 12 for gluing the clutch plate frame on its upper surface when the clutch plate frame passes through. The gel layer on the upper roller 12 can be applied manually. In order to facilitate the operator to take the clutch plate frame, a placement rack 19 for placing the clutch plate frame to be glued is provided on one side of the frame 11, and the clutch plate frame to be glued is accommodated inside.
[0035] The cooling conveyor belt 2 is arranged at the rear end of the clutch plate frame gluing machine 1 to receive the clutch plate frame with glue coated thereon. The cooling conveyor belt 2 is provided with a plurality of cooling devices 21 in sequence along its extension direction. In this embodiment, the cooling device is a fan.
[0036] The material receiving mechanism 3 is arranged at the rear end of the cooling conveyor belt 2. The material receiving mechanism 3 includes a base 31 and a material receiving rod 32. The base 31 is installed on the working platform. The material receiving rod 32 is vertically arranged at the upper end of the base 31 to pass through the inner hole of the clutch plate frame for receiving materials.
[0037] In order to increase the degree of automation of the device and reduce manual input, the device also includes a glue filling mechanism 16 for filling the gel layer of the upper roller 12. In this embodiment, the glue filling mechanism 16 includes a placement block 161 and a plurality of glue bottles 162. The placement block 161 is arranged above the upper roller 12. The placement block 161 is sequentially provided with a plurality of placement holes 163 along the extension direction of the upper roller 12. The plurality of glue bottles 162 are detachably inserted into the placement holes 163. The glue outlet of the glue bottle 162 faces the upper roller 12. The glue bottle 162 is inverted in the placement hole 163 of the placement block 161, and the automatic outflow of the gel is achieved by gravity, and the gel drips onto the upper roller 12.
[0038] The scraping roller 17 is arranged on the upper roller 12 so as to spread the glue dripped from the glue bottle 162 on the surface of the upper roller 12. In this embodiment, the scraping roller 17 is linked to the upper roller 12 through a gear. By arranging the scraping roller 17, the gel layer on the upper roller 12 is kept uniform, thereby reducing the waste of gel. More optimally, the scraping roller 17 is arranged on one side of the upper roller 12. In the above manner, the excess glue dripped from the glue bottle 162 is temporarily stored between the scraping roller 17 and the upper roller 12, which can also effectively reduce the glue dripping accuracy requirement of the glue dripping bottle 162; in order to prevent the gel temporarily stored in the scraping roller 17 and the upper roller 12 from overflowing from both sides, thereby causing gel waste, in this embodiment, protrusions 171 are provided at both ends of the scraping roller 17, and the protrusions 171 are located at both ends of the upper roller 12. In the above manner, the accuracy requirement of the glue dripping bottle 162 is further reduced.
[0039] In order to prevent the clutch plate frame coated with glue from flipping over and keep the glue-coated surface facing upward, this embodiment also includes a discharge plate 18. The discharge plate 18 is arranged at the rear end of the lower roller 13 and is tangent to the lower roller 13 to ensure that the glue-coated surface of the clutch plate frame faces upward during discharge. After the clutch plate frame leaves the gap between the upper roller 12 and the lower roller 13, it is taken over by the discharge plate 18. The discharge plate 18 is tilted downward, thereby effectively preventing the clutch plate frame from flipping over.
[0040] like Figure 5 As shown, in order to ensure that the material receiving mechanism 3 can collect all the clutch plate skeletons and reduce the number of material receiving mechanisms 3, the present device also includes a guiding and collecting mechanism 4, which is arranged on the cooling conveyor belt 2 to limit the direction of the clutch plate skeleton. The guiding and collecting mechanism 4 includes a pair of guide plates 41, and the pair of guide plates 41 are perpendicular to the belt surface of the cooling conveyor belt 2 and a guide channel 42 is formed between the two guide plates. The guide channel 42 includes a collection section 421 and a guide section 422. The collection section 421 is tapered and is arranged at the front end of the guide section 422. The guide section 422 is bent and arranged to increase the residence time of the clutch plate skeleton on the cooling conveyor belt 2. The above design can effectively collect the clutch plate skeleton manually placed in the gap 15 between the upper roller 12 and the lower roller 13, so that it finally falls out of the cooling conveyor belt 2 and is always in one position. At the same time, it also avoids the need for manual positioning to place the clutch plate skeleton into the gap 15, thereby increasing work efficiency.
[0041] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A clutch plate frame gluing system, characterized in that: include A clutch plate frame glue coating machine (1), the clutch plate frame glue coating machine (1) comprising a frame (11), an upper roller (12) and a lower roller (13), the frame (11) being mounted on a working platform, the upper roller (12) and the lower roller (13) being mounted on the frame (11) so as to be rotatable around their own central axes, and the upper roller (12) being located directly above the lower roller (13), the rotational power source of the upper roller (12) and the lower roller (13) being a rotation output mechanism (14), a gap (15) being provided between the upper roller (12) and the lower roller (13) for passing the clutch plate frame, and a gel layer being attached to the surface of the upper roller (12) for coating the upper surface of the clutch plate frame when the clutch plate frame passes through; A cooling conveyor belt (2), the cooling conveyor belt (2) being arranged at the rear end of the clutch plate frame glue coating machine (1) to receive the clutch plate frame after glue coating discharged from the clutch plate frame glue coating machine (1), and a plurality of cooling devices (21) being arranged in sequence along the extension direction of the cooling conveyor belt (2); A material receiving mechanism (3), the material receiving mechanism (3) being arranged at the rear end of the cooling conveyor belt (2), the material receiving mechanism (3) comprising a base (31) and a material receiving rod (32), the base (31) being installed on the working platform, the material receiving rod (32) being vertically arranged at the upper end of the base (31) for passing through the inner hole of the clutch plate frame to receive the material; The clutch plate skeleton glue coating machine (1) also includes a glue filling mechanism (16) for filling the gel layer of the upper roller (12); The glue replenishing mechanism (16) comprises a placement block (161) and a plurality of glue dropping bottles (162), wherein the placement block (161) is arranged above the upper roller (12), and the placement block (161) is provided with a plurality of placement holes (163) in sequence along the extension direction of the upper roller (12), and the plurality of glue dropping bottles (162) are detachably inserted into the placement holes (163), and the glue outlets of the glue dropping bottles (162) face the upper roller (12); The clutch plate frame glue coating machine (1) also includes a glue scraping roller (17), the glue scraping roller (17) is rotatably mounted on the frame (11) around its own central axis, and the glue scraping roller (17) is fitted with the upper roller (12) to apply the glue dripped from the glue dropping bottle (162) onto the surface of the upper roller (12); The rubber scraping roller (17) is arranged on one side of the upper roller (12); The two ends of the scraping roller (17) are provided with raised portions (171), and the raised portions (171) are located at the two ends of the upper roller (12); The invention also comprises a guide and collection mechanism (4), wherein the guide and collection mechanism (4) is arranged on the cooling conveyor belt (2) to limit the direction of the clutch plate skeleton, the guide and collection mechanism (4) comprises a pair of guide plates (41), the pair of guide plates (41) are perpendicular to the belt surface of the cooling conveyor belt (2), and a guide channel (42) is formed between the two guide plates, the guide channel (42) comprises a material collection section (421) and a guide section (422), the material collection section (421) is tapered and is arranged at the front end of the guide section (422), and the guide section (422) is bent to increase the residence time of the clutch plate skeleton on the cooling conveyor belt (2).
2. The clutch plate frame gluing system according to claim 1, characterized in that: It also includes a discharge plate (18), which is arranged at the rear end of the lower roller (13) and is tangent to the lower roller (13) to ensure that the glue-coated surface of the clutch plate frame faces upwards when discharging.
3. The clutch plate frame gluing system according to claim 1, characterized in that: A placement rack (19) for placing a clutch plate skeleton to be coated with glue is provided on one side of the frame (11).
4. The clutch plate frame gluing system according to claim 1, characterized in that: The cooling device (21) is a fan.
Citation Information
Patent Citations
Clutch disc framework gluing system
CN211385571U