A casing machine

By designing an automated casing machine, the problems of waste of human resources and large space in traditional casing forming processes are solved, and an efficient and compact casing production process is achieved.

CN110919386BActive Publication Date: 2025-02-07ZHONGSHAN RWD PRECISION TECH CO LTD
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Patent Information

Application Number
CN201911413266.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-31
Publication Date
2025-02-07
Estimated Expiration
2039-12-31

AI Technical Summary

Technical Problem

The traditional casing forming process requires multiple cutting, pressing and other operations, resulting in waste of human resources and a large footprint in the workshop.

Method used

Design a casing machine, including a frame, workbench, inner wall forming mechanism, outer wall forming mechanism, copper tube unwinding mechanism, copper tube conveying mechanism and copper tube cutting mechanism, to complete the production of casing through an automated process, including inner wall grooves Groove processing, extrusion, cutting and other processes.

Benefits of technology

The automated production of casing is realized, the work efficiency is improved, labor costs are reduced, and the workshop space occupation is reduced through compact equipment installation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a casing machine, comprising: a frame, a workbench, an inner wall forming mechanism, an outer wall forming mechanism, a copper tube unwinding mechanism, a copper tube conveying mechanism, and a copper tube cutting mechanism. The coiled copper tube is arranged on the copper tube unwinding mechanism, the copper tube is conveyed out through the copper tube conveying mechanism, the copper tube is cut to a required length through the copper tube cutting mechanism, and the cut copper tube (casing) is conveyed to the inner wall forming mechanism through a conveying channel mechanism. After the inner wall of the casing is processed at the inner wall forming mechanism, it can be moved to a first extrusion station, a second extrusion station, a first cutting station and a second cutting station by a workpiece manipulator to respectively complete initial extrusion, fine extrusion, and inner and outer chamfering and cutting processing. The casing processing can be completed basically without manual intervention, which can reduce labor costs. In addition, various process equipments are centrally arranged, the mechanism is compact, and the space occupied is small, which is beneficial to the spatial layout of the workshop.
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Description

Technical Field

[0001] The invention relates to the field of automobile parts production equipment, in particular to a casing machine. Background Art

[0002] The structure of the gearbox casing is as follows Figure 7 , Figure 8 As shown, one end is a stacked boss structure and the center is a through structure. The forming of the sleeve requires multiple cutting, pressing and other processes. The traditional process requires special personnel to transfer the workstations, which wastes a lot of human resources, and each process equipment is set separately, which takes up a large workshop space. Summary of the invention

[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a casing machine which can automatically complete the production of casings, has high working efficiency, reduces labor costs, and has compact process mechanisms and occupies a small space.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A casing machine comprises: a frame, a workbench, an inner wall forming mechanism, an outer wall forming mechanism, a copper tube unwinding mechanism, a copper tube conveying mechanism, and a copper tube cutting mechanism, wherein the frame is provided with a conveying channel mechanism; the workbench is provided on the frame; the inner wall forming mechanism is provided on the workbench, and the inner wall forming mechanism can process grooves on the inner wall of the casing; the outer wall forming mechanism comprises a stand provided on the workbench, and a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station are respectively provided on the stand, and a workpiece manipulator capable of moving the casing to the first extrusion station, the second extrusion station, the first cutting station, and the second cutting station is ... The first extrusion station and the second extrusion station are respectively provided with an extrusion mechanism, and the first cutting station and the second cutting station are respectively provided with a cutting mechanism, the extrusion mechanism includes a pushing mechanism and an extrusion die that can be driven by the pushing mechanism and corresponds to the stacked structure of the sleeve, and the cutting mechanism includes a rotating mechanism and a cutting head that can be driven to rotate by the rotating mechanism and corresponds to the rear end of the sleeve; the copper tube unwinding mechanism is arranged on the frame, and is used to deliver the coiled copper tube; the copper tube conveying mechanism can pull out the copper tube in the copper tube unwinding mechanism and convey it to the conveying channel mechanism, and the copper tube can be conveyed to the inner wall forming mechanism through the conveying channel mechanism; the copper tube cutting mechanism is arranged on the frame and can cut the copper tube.

[0006] One of the above technical solutions has at least one of the following advantages or beneficial effects: during operation, the coiled copper tube is set on the copper tube unwinding mechanism, the copper tube is sent out by the copper tube conveying mechanism, and the copper tube is cut to the required length by the copper tube cutting mechanism. The cut copper tube (sleeve) is conveyed to the inner wall forming mechanism through the conveying channel mechanism. After the inner wall of the sleeve is processed at the inner wall forming mechanism, it can be moved to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station by the workpiece manipulator to complete the initial extrusion, fine extrusion, and internal and external chamfering and cutting processing respectively. The processing of the sleeve can be completed without manual intervention, which can reduce labor costs. In addition, various process equipment are centrally arranged, the structure is compact, and the space occupied is small, which is conducive to the spatial layout of the workshop.

[0007] According to some embodiments of the present invention, the copper tube conveying mechanism includes a fixed table fixed on a frame, a first copper tube clamping mechanism arranged on the fixed table, a sliding table slidably arranged on the frame, a second copper tube clamping mechanism arranged on the sliding table, and a feeding and pushing mechanism capable of driving the sliding table to slide close to or away from the fixed table. When working, the first copper tube clamping mechanism releases the copper tube, the sliding table is driven by the feeding and pushing mechanism to a position away from the fixed table, the second copper tube clamping mechanism clamps the copper tube, the feeding and pushing mechanism drives the sliding table and the second copper tube clamping mechanism to slide to a position close to the fixed table and pulls the copper tube at the same time. The first copper tube clamping mechanism clamps the copper tube, the second copper tube clamping mechanism releases the copper tube and moves in the opposite direction, thereby realizing the conveying of the copper tube. At the same time, the copper tube at the rear end of the copper tube can also push the cut copper tube to be conveyed in the conveying channel mechanism.

[0008] According to some embodiments of the present invention, the conveying channel mechanism has a channel therein that can be connected to the inner wall forming mechanism.

[0009] According to some embodiments of the present invention, the copper tube conveying mechanism can straighten the copper tube while conveying the copper tube, thereby achieving the function of straightening the copper tube.

[0010] According to some embodiments of the present invention, the first copper tube clamping mechanism and the second copper tube clamping mechanism include a cylinder clamping mechanism, which includes a copper tube clamping cylinder, a copper tube clamping block driven by the copper tube clamping cylinder, and a fixed copper tube clamping base, a groove corresponding to the copper tube is provided between the copper tube clamping block and the copper tube clamping base, and the copper tube clamping block and the copper tube clamping base can clamp or loosen the copper tube when they move relative to each other.

[0011] According to some embodiments of the present invention, the feeding and pushing mechanism is a motor-driven screw mechanism or a cylinder-driven mechanism.

[0012] According to some embodiments of the present invention, the copper tube cutting mechanism includes a cutting feed mechanism arranged on a frame and a cutting mechanism that can be driven to move by the cutting feed mechanism. The cutting mechanism includes a cutting rotating mechanism and a cutting saw blade driven to rotate by the cutting rotating mechanism. The copper tube is cut by driving the cutting feed mechanism to move the cutting mechanism.

[0013] According to some embodiments of the present invention, the cutting feed mechanism is a wire rod driving mechanism, which includes a feed sliding table, the cutting rotation mechanism is a motor arranged on the feed sliding table, the cutting saw blade is rotatably arranged on the feed sliding table, and is connected to the motor through a belt mechanism, thereby realizing the rotation drive of the cutting saw blade.

[0014] According to some embodiments of the present invention, the cutting feed mechanism and the conveying channel mechanism are also configured with an auxiliary conveying mechanism, which includes multiple groups of rollers distributed up and down and a rotating drive mechanism capable of driving the rollers to rotate, and a clamping space corresponding to the copper tube is formed between the rollers distributed up and down, and the copper tube can be conveyed when the rollers distributed up and down roll relative to each other.

[0015] According to some embodiments of the present invention, the vertical frame includes two groups of vertical plates arranged opposite to each other, and the two groups of vertical plates are spaced apart to form a processing channel. The first extrusion station, the second extrusion station, the first cutting station and the second cutting station are distributed along the processing channel. The extrusion mechanism and the cutting mechanism are arranged on the outside of the vertical plates, and the workpiece manipulator is arranged in the processing channel so as to transfer the sleeve to each station. The structural layout is reasonable and compact.

[0016] According to some embodiments of the present invention, the pushing mechanism is a hydraulic cylinder, and the extrusion mold is a barrel-shaped structure with a stacked structure, wherein the inner diameter of the barrel-shaped structure of the extrusion mold at the first extrusion station is larger than the inner diameter of the barrel-shaped structure of the extrusion mold at the second extrusion station, so as to complete the initial extrusion and the fine extrusion respectively.

[0017] According to some embodiments of the present invention, a rear end extrusion mechanism is provided at the second extrusion station, and the rear end extrusion mechanism is used to extrude the concave platform structure at the rear end of the sleeve.

[0018] According to some embodiments of the present invention, the rear end extrusion mechanism includes an extrusion cylinder and a rear extrusion die arranged on the extrusion cylinder. The rear extrusion die is a barrel-shaped structure corresponding to the concave platform structure. When working, the rear extrusion die is pushed to the rear end of the sleeve, and the rear end of the sleeve is deformed into the desired concave platform structure by extruding the rear extrusion die of the barrel-shaped structure.

[0019] According to some embodiments of the present invention, the rotating mechanism is a motor mechanism, and the cutting tool head is a barrel-shaped structure or a columnar structure corresponding to the rear end of the sleeve, so as to facilitate processing of the inner and outer chamfers of the rear end of the sleeve.

[0020] According to some embodiments of the present invention, the cutting mechanism is disposed on a feeding mechanism, and the feeding mechanism can drive the cutting mechanism to approach or move away from the sleeve to achieve cutting and feeding processing of the inner and outer chamfers.

[0021] According to some embodiments of the present invention, the outer wall forming mechanism also includes a clamping mechanism configured corresponding to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, so as to fix the sleeve during extrusion or cutting processing, reduce the occurrence of sleeve displacement, and ensure the processing accuracy.

[0022] According to some embodiments of the present invention, the clamping mechanism includes a clamping piston cylinder arranged on a vertical frame, an upper clamping block arranged on a piston rod of the clamping piston cylinder, and a lower clamping block fixed on a workbench and corresponding to the upper clamping block. Semicircular positioning grooves corresponding to the sleeve are respectively arranged on the upper clamping block and the lower clamping block. When the workpiece manipulator moves the sleeve to the corresponding workstation, the sleeve can be clamped by cooperating with the upper clamping block and the lower clamping block to facilitate processing of the sleeve.

[0023] According to some embodiments of the present invention, a latch positioning mechanism is provided between the upper pressing block and the lower pressing block to improve the matching accuracy between the upper pressing block and the lower pressing block, improve the stability when the sleeve is compressed, and avoid damaging the catheter.

[0024] According to some embodiments of the present invention, the workpiece manipulator includes a lifting platform slidably arranged on a vertical frame, a lifting drive mechanism capable of driving the lifting platform to move up and down, a clamping hand frame slidably arranged on the lifting platform, a transverse drive mechanism capable of driving the clamping hand frame to move laterally, and a clamping hand mechanism arranged on the clamping hand frame. Through the lifting drive mechanism and the transverse drive mechanism, the two-axis movement of the clamping hand mechanism is realized to meet the transfer requirements of the sleeve.

[0025] According to some embodiments of the present invention, five groups of clamping hand mechanisms are configured, the intervals between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are equal, and the intervals between adjacent clamping hand mechanisms are equal to the intervals between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, and the four groups of clamping hand mechanisms correspond to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, respectively, and the clamping hand mechanisms located at the edge are used to take the sleeve after the inner wall is processed and to deliver the finished sleeve, so that the transverse drive mechanism only needs to move a fixed stroke to realize the transfer of the sleeve between the various stations, thereby simplifying the structure of the workpiece manipulator and improving work efficiency.

[0026] According to some embodiments of the present invention, the lifting drive mechanism is a screw mechanism driven by a motor, and the lateral movement drive mechanism is a cylinder mechanism.

[0027] According to some embodiments of the present invention, the gripping hand mechanism is a pneumatic gripping hand. Of course, in the specific implementation process, it can also use an electric gripping hand, which will not be described in detail here.

[0028] According to some embodiments of the present invention, a limiting mechanism is arranged at the first extrusion station. The limiting mechanism is arranged opposite to the extrusion mechanism. The limiting mechanism includes a limiting piston cylinder and a limiting block arranged on the piston rod of the limiting piston cylinder. Since the maximum deformation of the sleeve is subjected to the maximum force during the first extrusion molding, the limiting mechanism is arranged to press the rear end of the sleeve to reduce the situation where the sleeve is pushed backward.

[0029] According to some embodiments of the present invention, the inner wall forming mechanism includes a cross worktable arranged on the worktable, a workpiece clamping mechanism arranged on the cross worktable, and an inner wall cutting mechanism arranged on the worktable. The inner wall cutting mechanism includes an inner wall cutting feed mechanism, an inner wall cutting rotating mechanism that can be driven to move by the inner wall cutting feed mechanism, and an inner wall cutting head that can be driven to rotate by the inner wall cutting rotating mechanism. The cross worktable is an electric cross worktable driven by a motor screw to realize the two-axis movement of the sleeve. The workpiece clamping mechanism is a pneumatic clamping hand or a hydraulic chuck or a pneumatic chuck, etc. The inner wall cutting feed mechanism includes a lifting mechanism driven by a screw and an axial driving mechanism driven by a screw, so that the inner wall cutting head can cut an annular groove on the inner wall of the sleeve to facilitate extrusion molding of the sleeve end. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention is further described below in conjunction with the accompanying drawings and embodiments;

[0031] Figure 1 It is a structural schematic diagram of a specific embodiment of the present invention;

[0032] Figure 2 It is a structural schematic diagram of a copper tube conveying mechanism and a copper tube cutting mechanism of a specific embodiment of the present invention;

[0033] Figure 3 It is a structural schematic diagram of the inner wall forming mechanism and the outer wall forming mechanism of a specific embodiment of the present invention;

[0034] Figure 4 It is an exploded schematic diagram of the inner wall forming mechanism and the outer wall forming mechanism of a specific embodiment of the present invention;

[0035] Figure 5 It is a structural schematic diagram of an outer wall forming mechanism of a specific embodiment of the present invention;

[0036] Figure 6 It is an exploded schematic diagram of the outer wall forming mechanism of a specific embodiment of the present invention;

[0037] Figure 7 It is a cross-sectional schematic diagram of a sleeve involved in a specific embodiment of the present invention;

[0038] Figure 8 for Figure 7 A partial enlarged schematic diagram of part A. DETAILED DESCRIPTION

[0039] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0040] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0041] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0042] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0043] like Figure 1 , Figure 3As shown, a casing machine includes: a frame 110, a workbench 100, an inner wall forming mechanism 200, an outer wall forming mechanism 300, a copper tube unwinding mechanism 400, a copper tube conveying mechanism 500, and a copper tube cutting mechanism 600. A conveying channel mechanism 120 is arranged on the frame 110; the workbench 100 is arranged on the frame 110; the inner wall forming mechanism 200 is arranged on the workbench 100, and the inner wall forming mechanism 200 can process a groove on the inner wall of the casing 900; the outer wall forming mechanism 300 includes a stand 310 arranged on the workbench 100, and a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station are respectively arranged on the stand 310. A workpiece manipulator 320 capable of moving the casing 900 to the first extrusion station, the second extrusion station, the first cutting station, and the second cutting station is respectively arranged on the stand 310. An extrusion mechanism 330 is provided at the first extrusion station and the second extrusion station, respectively; a cutting mechanism 340 is provided at the first cutting station and the second cutting station, respectively; the extrusion mechanism 330 includes a pushing mechanism 331 and an extrusion die 332 which can be driven by the pushing mechanism 331 and corresponds to the stacking structure 901 of the sleeve 900; the cutting mechanism 340 includes a rotating mechanism 341 and a cutting head 342 which can be driven to rotate by the rotating mechanism 341 and corresponds to the rear end of the sleeve 900; a copper tube unwinding mechanism 400 is provided on the frame 110, for delivering the coiled copper tube; a copper tube conveying mechanism 500 can pull out the copper tube in the copper tube unwinding mechanism 400 and convey it to the conveying channel mechanism 120, and the copper tube can be conveyed to the inner wall forming mechanism 200 through the conveying channel mechanism 120; a copper tube cutting mechanism 600 is provided on the frame 110 and can cut the copper tube.

[0044] During operation, the coiled copper tube is set on the copper tube unwinding mechanism 400, the copper tube is sent out by the copper tube conveying mechanism 500, and the copper tube is cut to the required length by the copper tube cutting mechanism 600. The cut copper tube (sleeve) is conveyed to the inner wall forming mechanism 200 through the conveying channel mechanism 120. After the inner wall of the sleeve is processed at the inner wall forming mechanism 200, it can be moved to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station by the workpiece manipulator 320 to complete the initial extrusion, fine extrusion, and internal and external chamfering and cutting processing respectively. The processing of the sleeve can be completed without manual intervention, which can reduce labor costs. In addition, various process equipment are centrally arranged, the structure is compact, and the space occupied is small, which is beneficial to the spatial layout of the workshop.

[0045] According to some embodiments of the present invention, Figure 2As shown, the copper tube conveying mechanism 500 includes a fixed platform 510 fixedly arranged on the frame 110, a first copper tube pressing mechanism 520 arranged on the fixed platform 510, a sliding platform 530 slidably arranged on the frame 110, a second copper tube pressing mechanism 540 arranged on the sliding platform 530, and a feeding and pushing mechanism 550 capable of driving the sliding platform 530 to slide close to or away from the fixed platform 510. When working, the first copper tube pressing mechanism 520 releases the copper tube, and the sliding platform 530 is fed. The pushing mechanism 550 drives the slide to a position away from the fixed platform 510, and the second copper tube clamping mechanism 540 clamps the copper tube. The feeding pushing mechanism 550 drives the sliding platform 530 and the second copper tube clamping mechanism 540 to a position close to the fixed platform 510. The first copper tube clamping mechanism 520 clamps the copper tube, and the second copper tube clamping mechanism 540 releases the copper tube and moves in the opposite direction, thereby realizing the transportation of the copper tube. At the same time, the copper tube at the rear end of the copper tube can also push the cut copper tube to be transported in the conveying channel mechanism 120.

[0046] According to some embodiments of the present invention, the conveying channel mechanism 120 has a channel therein that can be docked with the inner wall forming mechanism 200 .

[0047] Of course, in the specific implementation process, the conveying channel mechanism 120 can be configured with a conveying mechanism, such as a roller conveying mechanism, and the copper tube is driven through the conveyor by the friction force of the roller.

[0048] According to some embodiments of the present invention, the copper tube conveying mechanism 500 can straighten the copper tube while conveying the copper tube, thereby achieving the function of straightening the copper tube.

[0049] Of course, in the specific implementation process, a straightening mechanism can also be configured to use multiple groups of upper and lower rolling wheels that are staggered to press the copper tube straight.

[0050] In addition, in the specific implementation process, the copper tube conveying mechanism 500 can also use roller pressure to generate friction, and use the rotation of the roller to realize the conveyance of the copper tube, which will not be described in detail here.

[0051] According to some embodiments of the present invention, Figure 2 As shown, the first copper tube clamping mechanism 520 and the second copper tube clamping mechanism 540 include a cylinder clamping mechanism, which includes a copper tube clamping cylinder 521, a copper tube clamping block 522 driven by the copper tube clamping cylinder 521, and a fixed copper tube clamping base 523. A groove corresponding to the copper tube is provided between the copper tube clamping block 522 and the copper tube clamping base 523. The copper tube clamping block 522 and the copper tube clamping base 523 can clamp or loosen the copper tube when they move relative to each other.

[0052] Of course, in the specific implementation process, the first copper tube clamping mechanism 520 and the second copper tube clamping mechanism 540 can also be pneumatic clamping mechanisms or hydraulically driven clamping mechanisms, which will not be described in detail here.

[0053] According to some embodiments of the present invention, the feeding and pushing mechanism 550 is a motor-driven screw mechanism or a cylinder-driven mechanism.

[0054] According to some embodiments of the present invention, Figure 2 As shown, the copper tube cutting mechanism 600 includes a cutting feed mechanism 610 arranged on the frame 110, and a cutter mechanism that can be driven to move by the cutting feed mechanism 610, the cutter mechanism includes a cutting rotation mechanism 621 and a cutting saw blade 622 driven to rotate by the cutting rotation mechanism 621, the cutting feed mechanism 610 can drive the cutting saw blade 622 to move away from or close to the copper tube, and the copper tube is cut to a specified length by driving the cutter mechanism to move by the cutting feed mechanism 610.

[0055] During the specific implementation process, a travel switch or an infrared detection device can also be configured to determine the conveying length of the copper tube, so as to cut each section of the copper tube to the same length, which is convenient for the subsequent forming process.

[0056] According to some embodiments of the present invention, Figure 2 As shown, the cutting feed mechanism 610 is a wire driving mechanism, which includes a feeding slide table 611, and the cutting rotation mechanism 621 is a motor arranged on the feeding slide table 611. The cutting saw blade 622 is rotatably arranged on the feeding slide table 611 and is connected to the motor through a belt mechanism, thereby realizing the rotation drive of the cutting saw blade 622.

[0057] Of course, in the specific implementation process, the cutting feed mechanism 610 can also be a cylinder mechanism or a hydraulic cylinder mechanism, and the cutting saw blade 622 can also be directly driven by a motor, which will not be described in detail here.

[0058] According to some embodiments of the present invention, Figure 2 As shown, the cutting feed mechanism 610 and the conveying channel mechanism 120 are also configured with an auxiliary conveying mechanism 700. The auxiliary conveying mechanism 700 includes a plurality of groups of rollers 701 distributed up and down and a rotating drive mechanism capable of driving the rollers 701 to rotate. A clamping space corresponding to the copper tube is formed between the rollers 701 distributed up and down. When the rollers 701 distributed up and down roll relative to each other, the copper tube can be conveyed. In addition, the rollers on the auxiliary conveying mechanism 700 can also straighten the cut tube.

[0059] According to some embodiments of the present invention, the rollers 701 distributed up and down are driven by gears to achieve opposite rotations at the same speed.

[0060] Of course, in the specific implementation process, friction belts can be set on the upper roller and the lower roller to further enhance the friction force and better transport the segmented copper tubes.

[0061] According to some embodiments of the present invention, the upper roller 701 is disposed on a pushing cylinder 702 to facilitate opening of the auxiliary conveying mechanism 700 (increasing the distance between the upper and lower rollers 701) to facilitate the introduction of the copper tube during initial use.

[0062] In the present invention, the sleeve is formed by cutting and processing the copper tube, so when describing the specific embodiment, the sleeve 900 is obtained by processing the cut copper tube.

[0063] According to some embodiments of the present invention, Figure 5 , Figure 6 As shown, the frame 310 includes two groups of vertical plates 311 arranged opposite to each other. The two groups of vertical plates 311 are arranged at intervals to form a processing channel. The first extrusion station, the second extrusion station, the first cutting station and the second cutting station are distributed along the processing channel. The extrusion mechanism 330 and the cutting mechanism 340 are arranged on the outside of the vertical plates 311. The workpiece manipulator 320 is arranged in the processing channel so as to transfer the sleeve to each station. The structural layout is reasonable and compact.

[0064] According to some embodiments of the present invention, Figure 6 As shown, the pushing mechanism 331 is a hydraulic cylinder, and the extrusion die 332 is a barrel-shaped structure with the stacking structure 901, wherein the inner diameter of the barrel-shaped structure of the extrusion die 332 at the first extrusion station is larger than the inner diameter of the barrel-shaped structure of the extrusion die 332 at the second extrusion station, so as to complete the initial extrusion and the fine extrusion respectively.

[0065] Of course, in the specific implementation process, the pushing mechanism 331 can also be a cylinder mechanism or a screw mechanism driven by a motor, which will not be described in detail here.

[0066] According to some embodiments of the present invention, Figure 6 As shown, a rear end extrusion mechanism 380 is provided at the second extrusion station, and the rear end extrusion mechanism 380 is used to extrude the concave platform structure 902 at the rear end of the sleeve 900 .

[0067] According to some embodiments of the present invention, Figure 6 As shown, the rear extrusion mechanism 380 includes an extrusion cylinder 381 and a rear extrusion mold arranged on the extrusion cylinder 381. The rear extrusion mold is a barrel-shaped structure corresponding to the concave platform structure 902. When working, the rear extrusion mold is pushed to the rear end of the sleeve 900, and the rear end of the sleeve 900 is deformed to the desired concave platform structure 902 through the rear extrusion mold of the barrel-shaped structure.

[0068] Of course, in the specific implementation process, the rear end extrusion mechanism 380 can also be a screw mechanism driven by a cylinder mechanism or a motor, which will not be described in detail here.

[0069] According to some embodiments of the present invention, Figure 6As shown, the rotating mechanism 341 is a motor mechanism, and the cutting head 342 is a barrel-shaped structure or a columnar structure corresponding to the rear end of the sleeve 900, so as to facilitate the processing of the inner and outer chamfers of the rear end of the sleeve 900. Of course, in the specific implementation process, a milling cutter or a turning tool can also be used for the cutting of the inner and outer chamfers, which will not be described in detail here.

[0070] According to some embodiments of the present invention, Figure 5 , Figure 6 As shown, the cutting mechanism 340 is disposed on a feeding mechanism 370, and the feeding mechanism 370 can drive the cutting mechanism 340 to approach or move away from the sleeve 900 to achieve cutting and feeding processing of inner and outer chamfers.

[0071] Of course, in the specific implementation process, the feeding process can also be achieved by moving the sleeve through the workpiece manipulator 320, which will not be described in detail here.

[0072] According to some embodiments of the present invention, Figure 4 , Figure 6 As shown, the outer wall forming mechanism 300 also includes a clamping mechanism 350 configured corresponding to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, so as to fix the sleeve during extrusion or cutting processing, reduce the occurrence of sleeve displacement, and ensure processing accuracy.

[0073] According to some embodiments of the present invention, Figure 6 As shown, the clamping mechanism 350 includes a clamping piston cylinder 351 arranged on the stand 310, an upper clamping block 352 arranged on the piston rod of the clamping piston cylinder 351, and a lower clamping block 353 fixed on the workbench 100 and corresponding to the upper clamping block 352. The upper clamping block 352 and the lower clamping block 353 are respectively provided with semicircular positioning grooves 354 corresponding to the sleeve 900. When the workpiece manipulator 320 moves the sleeve to the corresponding workstation, the sleeve can be clamped by cooperating with the upper clamping block 352 and the lower clamping block 353 to facilitate processing of the sleeve.

[0074] Of course, in the specific implementation process, the clamping mechanism 350 can also be a pneumatic clamping hand or a hydraulic chuck or a pneumatic chuck, etc., which will not be described in detail here.

[0075] According to some embodiments of the present invention, Figure 6 As shown, a latch positioning mechanism 355 is provided between the upper pressing block 352 and the lower pressing block 353 to improve the matching accuracy between the upper pressing block 352 and the lower pressing block 353, improve the stability when the sleeve is compressed, and avoid damaging the catheter.

[0076] According to some embodiments of the present invention, Figure 6As shown, the workpiece manipulator 320 includes a lifting platform 321 slidably set on the vertical frame 310, a lifting drive mechanism 322 capable of driving the lifting platform 321 to move up and down, a clamping hand frame 323 slidably set on the lifting platform 321, a transverse driving mechanism 324 capable of driving the clamping hand frame 323 to move laterally, and a clamping hand mechanism 325 set on the clamping hand frame 323. Through the lifting drive mechanism 322 and the transverse driving mechanism 324, the two-axis movement of the clamping hand mechanism 325 is realized to meet the transfer requirements of the sleeve.

[0077] Of course, in the specific implementation process, the workpiece manipulator 320 can also be a three-axis or other multi-axis manipulator, which can also realize the movement of the catheter 900 between various workstations, which will not be described in detail here.

[0078] According to some embodiments of the present invention, Figure 6 As shown, five groups of clamping hand mechanisms 325 are configured, and the intervals between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are equal, and the intervals between adjacent clamping hand mechanisms 325 are equal to the intervals between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station. The four groups of clamping hand mechanisms 325 correspond to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, respectively. The clamping hand mechanisms 325 located at the edge are used to take the sleeve 900 after the inner wall is processed and to deliver the finished sleeve 900, so that the transverse drive mechanism 324 only needs to move a fixed stroke to realize the transfer of the sleeve between the various stations, simplifying the structure of the workpiece manipulator 320 and improving work efficiency.

[0079] Of course, in the specific implementation process, less than five groups of clamping hand mechanisms 325 can be configured to also realize the transfer of the sleeve 900 between various workstations, which will not be described in detail here.

[0080] According to some embodiments of the present invention, Figure 6 As shown, the lifting drive mechanism 322 is a screw mechanism driven by a motor, and the transverse drive mechanism 324 is a cylinder mechanism.

[0081] Of course, in the specific implementation process, the lifting drive mechanism 322 can also be a gear rack mechanism, a cylinder mechanism, etc., and the transverse drive mechanism 324 can also be a motor-driven screw mechanism, etc., which will not be described in detail here.

[0082] According to some embodiments of the present invention, Figure 6 As shown, the gripping hand mechanism 325 is a pneumatic gripping hand. Of course, in the specific implementation process, it can also use an electric gripping hand, which will not be described in detail here.

[0083] According to some embodiments of the present invention, Figure 6As shown, a limiting mechanism 360 is arranged at the first extrusion station. The limiting mechanism 360 is arranged opposite to the extrusion mechanism 330. The limiting mechanism 360 includes a limiting piston cylinder 361 and a limiting block arranged on the piston rod of the limiting piston cylinder 361. Since the maximum deformation force of the sleeve is also the maximum during the first extrusion molding, the limiting mechanism 360 is arranged to press the rear end of the sleeve to reduce the occurrence of the sleeve being pushed backward.

[0084] According to some embodiments of the present invention, Figure 3 , Figure 4 As shown, the inner wall forming mechanism 200 includes a cross workbench 210 arranged on the workbench 100, a workpiece clamping mechanism 220 arranged on the cross workbench 210, and an inner wall cutting mechanism arranged on the workbench 100. The inner wall cutting mechanism includes an inner wall cutting feed mechanism 231, an inner wall cutting rotating mechanism 232 that can be driven to move by the inner wall cutting feed mechanism 231, and an inner wall cutting tool head 233 that can be driven to rotate by the inner wall cutting rotating mechanism 232. The cross workbench 210 is an electric cross workbench driven by a motor screw to realize the two-axis movement of the sleeve. The workpiece clamping mechanism 220 is a pneumatic clamping hand or a hydraulic chuck or a pneumatic chuck, etc. The inner wall cutting feed mechanism 231 includes a lifting mechanism driven by a screw and an axial driving mechanism driven by a screw, so that the inner wall cutting tool head 233 can be used to cut an annular groove on the inner wall of the sleeve to facilitate extrusion molding of the sleeve end.

[0085] Of course, in the specific implementation process, the inner wall forming mechanism 200 can also be a press-formed structure, and a wavy press-formed mold is provided to press out a wavy structure at the end of the sleeve, which can also meet the requirements of extrusion molding, which will not be described in detail here.

[0086] It is easy for those skilled in the art to understand that the above preferred embodiments can be freely combined and superimposed without conflict.

[0087] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A casing machine, characterized in that: include: A frame (110), wherein a conveying channel mechanism (120) is provided on the frame (110); A workbench (100), wherein the workbench (100) is arranged on a frame (110); An inner wall forming mechanism (200), the inner wall forming mechanism (200) being arranged on a workbench (100), and the inner wall forming mechanism (200) being capable of processing a groove on the inner wall of the sleeve (900); The outer wall forming mechanism (300) comprises a stand (310) arranged on a workbench (100), the stand (310) being respectively provided with a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station, the stand (310) being provided with a workpiece manipulator (320) capable of moving the sleeve (900) to the first extrusion station, the second extrusion station, the first cutting station, and the second cutting station, respectively, An extrusion mechanism (330) is provided at each of the first cutting station and the second cutting station, respectively; a cutting mechanism (340) is provided at each of the first cutting station and the second cutting station, the extrusion mechanism (330) comprising a pushing mechanism (331) and an extrusion die (332) which can be driven by the pushing mechanism (331) and corresponds to the stacked structure (901) of the sleeve (900); the cutting mechanism (340) comprises a rotating mechanism (341) and a cutting tool head (342) which can be driven to rotate by the rotating mechanism (341) and corresponds to the rear end of the sleeve (900); A copper tube unwinding mechanism (400), the copper tube unwinding mechanism (400) being arranged on the frame (110) and being used for delivering the coiled copper tube; A copper tube conveying mechanism (500), wherein the copper tube conveying mechanism (500) can pull out the copper tube in the copper tube unwinding mechanism (400) and convey it to the conveying channel mechanism (120), and the copper tube can be conveyed to the inner wall forming mechanism (200) via the conveying channel mechanism (120); A copper tube cutting mechanism (600), wherein the copper tube cutting mechanism (600) is arranged on the frame (110) and is capable of cutting the copper tube; The inner wall forming mechanism (200) comprises a cross worktable (210) arranged on the worktable (100), a workpiece clamping mechanism (220) arranged on the cross worktable (210), and an inner wall cutting mechanism arranged on the worktable (100); the inner wall cutting mechanism comprises an inner wall cutting feed mechanism (231), an inner wall cutting rotating mechanism (232) that can be driven to move by the inner wall cutting feed mechanism (231), and an inner wall cutting tool head (233) that can be driven to rotate by the inner wall cutting rotating mechanism (232).

2. A casing machine according to claim 1, characterized in that: The copper tube conveying mechanism (500) comprises a fixed platform (510) fixedly arranged on a frame (110), a first copper tube pressing mechanism (520) arranged on the fixed platform (510), a sliding platform (530) slidably arranged on the frame (110), a second copper tube pressing mechanism (540) arranged on the sliding platform (530), and a feeding pushing mechanism (550) capable of driving the sliding platform (530) to slide close to or away from the fixed platform (510).

3. A casing machine according to claim 1, characterized in that: The copper tube cutting mechanism (600) comprises a cutting feeding mechanism (610) arranged on a frame (110), a cutting knife mechanism that can be driven to move by the cutting feeding mechanism (610), and the cutting knife mechanism comprises a cutting rotating mechanism (621) and a cutting saw blade (622) that is driven to rotate by the cutting rotating mechanism (621).

4. A casing machine according to claim 1, characterized in that: The stand (310) comprises two groups of oppositely arranged stand plates (311), a processing channel is formed between the two groups of stand plates (311), the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are distributed along the processing channel, the extrusion mechanism (330) and the cutting mechanism (340) are arranged on the outside of the stand plates (311), and the workpiece manipulator (320) is arranged in the processing channel.

5. A casing machine according to claim 1, characterized in that: A rear extrusion mechanism (380) is provided at the second extrusion station. The rear extrusion mechanism (380) is used to extrude the concave platform structure (902) at the rear end of the sleeve (900). The rear extrusion mechanism (380) comprises an extrusion cylinder (381) and a rear extrusion die arranged on the extrusion cylinder (381).

6. A casing machine according to claim 1, characterized in that: The outer wall forming mechanism (300) further comprises a pressing mechanism (350) configured corresponding to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station.

7. The casing machine according to claim 1, characterized in that: The workpiece manipulator (320) comprises a lifting platform (321) slidably disposed on a vertical frame (310), a lifting drive mechanism (322) capable of driving the lifting platform (321) to move up and down, a clamping hand frame (323) slidably disposed on the lifting platform (321), a lateral movement drive mechanism (324) capable of driving the clamping hand frame (323) to move laterally, and a clamping hand mechanism (325) disposed on the clamping hand frame (323).

8. The casing machine according to claim 1, characterized in that: A limiting mechanism (360) is arranged at the first extrusion station. The limiting mechanism (360) is arranged opposite to the extrusion mechanism (330). The limiting mechanism (360) comprises a limiting piston cylinder (361) and a limiting block arranged on the piston rod of the limiting piston cylinder (361).

9. The casing machine according to claim 1, characterized in that: The cutting mechanism (340) is arranged on a feeding mechanism (370), and the feeding mechanism (370) can drive the cutting mechanism (340) to approach or move away from the sleeve (900).

Citation Information

Patent Citations

  • Casing machine

    CN211840972U