A fully automatic ultrasonic cleaning device for series pump housing and pump cover
By introducing robotics and multiple heating systems in fully automatic ultrasonic cleaning machines, the problems of low automation and poor cleaning effects in the prior art are solved, and efficient and fully automatic cleaning and drying of the pump body shell and pump cover are achieved. Improves cleaning efficiency and quality.
Patent Information
- Application Number
- CN201911248213.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2039-12-09
AI Technical Summary
The existing fully automatic ultrasonic cleaning machine has low degree of automation, poor static ultrasonic cleaning effect for the pump body shell and pump cover, and backward drying equipment, resulting in a large amount of manpower in the cleaning process, which is expensive and unstable in cleaning quality, which cannot meet customer requirements.
A fully automatic ultrasonic cleaning device is designed, including a tool basket, a robot, an ultrasonic cleaning mechanism, an air-cut mechanism, a drying mechanism and a vacuum drying mechanism. The tool basket is grasped by a robot for cleaning and drying groove by groove to achieve comprehensive workpieces. Rotary cleaning and multiple heating systems ensure the cleaning effect, and combine the basket line conveying mechanism to achieve fully automatic loading and unloading.
It realizes fully automatic ultrasonic cleaning of the series pump body and pump cover, and the robot grasps the tooling basket and transports and cleans the groove by groove, saving manpower, improving cleaning efficiency and effect, and ensuring that the workpiece is neither hot nor absolutely dry when unloading.
Smart Images

Figure CN110947688B_ABST
Abstract
Description
1. Technical field
[0002] The invention belongs to the technical field of ultrasonic cleaning and relates to a full-automatic ultrasonic cleaning device for a series-connected pump body shell and a pump cover. (II) Background technology
[0004] There are currently two main ways to clean industrial parts: spraying and ultrasonic cleaning. For dirt with weak adhesion, spraying is mainly used to clean it, while for dirt with strong adhesion and difficult to remove, ultrasonic cleaning is required. The principle of ultrasonic cleaning machine is that the high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation through the transducer and propagated to the cleaning solvent, generating tens of thousands of tiny bubbles. The shock waves generated by the tiny bubbles destroy insoluble dirt and disperse the dirt in the cleaning agent. Because ultrasonic waves have fast cleaning speed, high cleaning accuracy, good cleaning effect, and the cleaning agent has a good cleaning effect on deep holes, gaps and other difficult-to-clean parts. With the advancement of science and technology, single-function equipment has low efficiency, unstable effect, high labor cost, and cannot meet environmental protection issues. Therefore, the multifunctional ultrasonic automatic cleaning machine that was born can solve the above problems to the greatest extent.
[0005] At present, there are still some shortcomings in the fully automatic ultrasonic cleaning machines. The degree of automation of the machines is low, and most of the loading and unloading are manual. The static ultrasonic cleaning effect on the pump body shell and pump cover is poor. The backward drying equipment leads to poor drying effect. The cleaning process relies on a large amount of manpower, which is expensive. In addition, the cleaning quality of the equipment is unstable, the cleaning effect is not thorough, and cannot meet customer requirements. (III) Summary of the invention
[0007] In order to make up for the deficiencies of the prior art, the present invention provides a fully automatic ultrasonic cleaning device for a series pump body shell and a pump cover, which realizes ultrasonic rotation cleaning of a tool basket without collision with a workpiece, and realizes a robot grabbing the tool basket for cleaning and drying slot by slot. The present invention is achieved through the following technical scheme: The present invention provides a fully automatic ultrasonic cleaning device for a series pump body shell and a pump cover, the structure of which includes a tool basket, a robot installed on the upper part of a frame, and a functional mechanism installed on the lower part of the frame, the functional mechanism includes a plurality of ultrasonic cleaning mechanisms, wind cutting mechanisms, drying mechanisms, and vacuum drying mechanisms arranged in sequence, the ultrasonic cleaning mechanisms, wind cutting mechanisms, and drying mechanisms are all equipped with a rolling basket rotating mechanism, a basket return line conveying mechanism is installed on one side of the frame, and an exhaust system is installed above the frame.
[0008] The manipulator includes a vertical motor and a transverse motor installed on a mounting plate, the vertical motor is connected to a gear through driving wheels symmetrically installed on both sides, the gear contacts a rack installed on a lifting arm, the lifting arm is vertically installed on the mounting plate and passes through the mounting plate, a vertical guide rail and a lifting drag chain are installed on the lifting arm, a mounting frame is connected to the mounting plate below through the lifting arm, the mounting frame has cylinders symmetrically installed on both sides, and the cylinders are connected to the clamping claws; two manipulators are provided, including a manipulator one for carrying the tooling baskets in each ultrasonic cleaning mechanism and a manipulator two for carrying the tooling baskets in the last ultrasonic cleaning mechanism, the wind cutting mechanism, the drying mechanism and the vacuum drying mechanism.
[0009] Transverse guide rails are installed on both sides of the frame, and sliding blocks that can slide on the transverse guide rails are installed at four corners under the mounting plate. A sealed shell is installed outside the frame.
[0010] The return basket line conveying mechanism is divided into a return basket loading section, a return basket conveying section and a return basket unloading section; the return basket loading section and the return basket unloading section extend into both ends of the frame respectively, and the return basket conveying section is located on one side of the front of the frame; the return basket loading section, the return basket conveying section and the return basket unloading section are all equipped with servo motors for driving the rollers in the roller line to rotate.
[0011] The rolling basket rotating mechanism includes a motor, and the motor is connected to the supporting flanges on both sides of the tooling basket via a transmission mechanism.
[0012] The ultrasonic cleaning mechanism comprises a rolling basket rotating mechanism and an ultrasonic cleaning tank, wherein a liquid level float, a vibration box and a heating rod are installed in the ultrasonic cleaning tank, an angle seat valve and a steam trap are installed on one side of the ultrasonic cleaning tank; and a liquid storage tank is connected to one side of the ultrasonic cleaning tank.
[0013] The wind cutting mechanism comprises a rolling basket rotating mechanism and a wind cutting groove, in which a wind duct and a wind knife are installed, and one side of the wind cutting groove is connected to a filter.
[0014] The drying mechanism includes a rolling basket rotating mechanism and an automatic cover installed on the drying tank. A fan is installed on one side of the drying tank. The fan is connected to a heating bag, and the heating bag inputs hot air to the drying hole plate in the drying tank.
[0015] The vacuum drying mechanism comprises a gold-plated heating tube installed in the vacuum tank and an automatic cover 2 installed above the vacuum tank. A vacuum pumping system is connected to one side of the vacuum tank.
[0016] The exhaust system comprises a defogger fan and an air duct installed above the rack.
[0017] The beneficial effects of the present invention are:
[0018] 1. The present invention realizes fully automatic loading and unloading ultrasonic cleaning of the tandem pump body and pump cover. The manipulator grabs the tooling basket to transport and clean each slot one by one, which saves manpower. In addition, the present invention adopts dual manipulators to work simultaneously, which improves work efficiency.
[0019] 2. The rolling basket rotating mechanism of the present invention realizes the rotary cleaning of the workpiece at each workstation, realizes the comprehensive cleaning of the workpiece without dead angles, has high cleaning efficiency and good cleaning effect.
[0020] 3. The basket return line conveying mechanism of the present invention realizes fully automatic loading and unloading of workpieces.
[0021] 4. The present invention is provided with a plurality of ultrasonic cleaning tanks and two sets of heating systems to ensure the cleaning effect of the workpieces. A plurality of drying mechanisms are arranged behind the ultrasonic cleaning tanks to ensure that the workpieces are neither hot to the touch nor absolutely dry when unloading. (IV) Description of the drawings
[0023] The present invention will be further described below in conjunction with the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0025] Figure 2 It is a top view of the present invention.
[0026] Figure 3 It is a left view of the present invention.
[0027] Figure 4 It is a schematic diagram of the main structure of the manipulator of the present invention.
[0028] Figure 5 It is a front view of the robot of the present invention.
[0029] Figure 6 It is a left view of the robot of the present invention.
[0030] Figure 7 It is a schematic diagram of the main structure of the rolling basket rotating mechanism of the present invention.
[0031] Figure 8 It is a front view of the rolling basket rotating mechanism of the present invention.
[0032] Fig. 9 It is a top view of the rolling basket rotating mechanism of the present invention.
[0033] Fig.10 It is a left view of the rolling basket rotating mechanism of the present invention.
[0034] Fig.11 It is a schematic diagram of the main structure of the cleaning line of the present invention.
[0035] Fig.12 It is the rear view of the cleaning line of the present invention.
[0036] Fig.13 It is a schematic diagram of the main structure of the basket return line conveying mechanism of the present invention.
[0037] Fig.14 It is a schematic diagram of the main structure of the circulating liquid storage mechanism of the present invention.
[0038] In the figure, 1 return basket line conveying mechanism, 1-1 servo motor, 1-2 roller line, 1-3 return basket loading section, 1-4 return basket conveying section, 1-5 return basket unloading section, 2 manipulator, 2-1 transverse motor, 2-2 vertical motor, 2-3 slider, 2-4 mounting plate, 2-5 lifting arm, 2-6 mounting frame, 2-7 cylinder, 2-8 clamping claw, 3 ultrasonic cleaning mechanism, 3-1 steam trap one, 3-2 ultrasonic cleaning tank, 3-3 vibration box, 3-4 heating rod one, 3-5 liquid level float one, 3-6 angle seat valve one, 4 rolling basket rotating mechanism, 4-1 motor, 4-2 active chain, 4-3 driven chain, 5 wind cutting mechanism, 5-1 filter, 5-2 wind cutting slot, 5-3 air duct one, wind knife 5-4, 6 drying mechanism, 6-1 fan, 6-2 wind cutting slot, 6-3 wind duct one, wind knife 6-4, 7 drying mechanism, 8-1 fan, 8-2 wind cutting slot, 8-3 wind duct one, wind knife 6-5 -2 drying tank, 6-3 drying orifice plate, 6-4 heating bag, 6-5 automatic cover one, 7 vacuum drying mechanism, 7-1 vacuum pump, 7-2 vacuum tank, 7-3 air inlet angle seat valve, 7-4 dust filter, 7-5 exhaust angle seat valve, 7-6 steam-water separator, 7-7 exhaust dust filter, 7-8 gold-plated heating tube, 7-9 automatic cover two, 8 liquid storage tank, 8-1 centrifugal pump, 8-2 bag filter, 8-3 liquid level float two, 8-4 angle seat valve two, 8-5 steam trap two, 8-6 heating rod two, 8-7 water inlet solenoid valve, 8-8 belt oil remover, 9 exhaust system, 9-1 defogger fan, 9-2 air duct two, 10 rack, 11 tooling basket, 11-1 support flange, 12 transverse guide rail, 13 distribution box, 14 pure water machine. (V) Specific implementation methods
[0040] The accompanying drawings show a specific embodiment of a fully automatic ultrasonic cleaning device for a series pump body shell and a pump cover of the present invention. The embodiment includes a tooling basket 11, a manipulator 2 installed on the upper part of a frame 10, and a functional mechanism installed on the lower part of the frame 10, wherein the functional mechanism includes a plurality of ultrasonic cleaning mechanisms 3, wind cutting mechanisms 5, drying mechanisms 6, and vacuum drying mechanisms 7 arranged in sequence, and the ultrasonic cleaning mechanisms 3, wind cutting mechanisms 5, and drying mechanisms 6 are all equipped with a rolling basket rotating mechanism 4, a basket return line conveying mechanism 1 is installed on one side of the frame 10, and an exhaust system 9 is installed above the frame 10.
[0041] In this embodiment, the manipulator 2 includes a vertical motor 2-2 and a transverse motor 2-1 installed on a mounting plate 2-4, transverse guide rails 12 are installed on both sides of the frame 10, and sliders 2-3 that can slide on the transverse guide rails 12 are installed at the four corners under the mounting plate 2-4 of the manipulator 2. The vertical motor 2-2 is connected to the gear through the driving wheels symmetrically installed on both sides, and the gear contacts the rack installed on the lifting arm 2-5. The lifting arm 2-5 is vertically installed on the mounting plate 2-4 and passes through the mounting plate 2-4. The lifting arm 2-5 is installed with a vertical guide rail and a lifting and dragging chain. The mounting plate 2-4 is connected to a mounting frame 2-6 through the lifting arm 2-5 below. The mounting frame 2-6 has cylinders 2-7 symmetrically installed on both sides, and the cylinders are connected to the clamping claws 2-8; when the processing time of the workpiece in a certain functional mechanism reaches When the set value of the PLC controller is reached, the PLC controller will notify the manipulator 2 to work and lift the tooling basket 11 in the functional mechanism. At this time, the cylinder 2-7 located on the mounting frame 2-6 drives the clamping claw 2-8 to move from outside to inside to grab the tooling basket 11 in the workstation. When lifting, the vertical motor 2-2 works to drive the gear to move on the rack of the lifting arm 2-5, thereby driving the lifting arm 2-5 to move longitudinally. After the tooling basket 11 is lifted, the transverse motor 2-1 works to drive the slider 2-3 to drive the entire manipulator 2 to move laterally along the transverse guide rail 12 to the next workstation. When arriving at the next workstation, the manipulator 2 continues to move longitudinally to put down the tooling basket 11; the device is provided with two manipulators 2 for carrying the tooling basket 11 in the functional mechanism. The two manipulators 2 work together, which greatly increases the cleaning efficiency.
[0042] The tooling basket 11 is provided with different workstations for placing the serially connected pump body shell and the pump cover, and the two workstations cannot work at the same time. One tooling basket can only place one workpiece at a time, and one tooling basket can place multiple workpieces at a time.
[0043] A sealed shell is installed on the rack 10 to prevent the equipment in the rack from being damaged and the cleaning environment from being polluted; a pure water machine 14 is connected to one side of the rack 10 to supply water to the equipment; a distribution box 13 is connected to one side of the feeding port of the rack 10, and a control button is installed on the distribution box 13. A PLC controller is installed in the distribution box 13. The PLC controller of this device can adopt the S7-400 model.
[0044] The return basket line conveying mechanism 1 is divided into a return basket loading section 1-3, a return basket conveying section 1-4 and a return basket unloading section 1-5; the return basket loading section 1-3 and the return basket unloading section 1-5 extend into both ends of the frame 10 respectively, and the return basket conveying section 1-4 is located on one side of the front of the frame 10; the return basket loading section 1-3, the return basket conveying section 1-4 and the return basket unloading section 1-5 are all equipped with a servo motor 1-1 for driving the rollers in the roller line 1-2 to rotate; when the equipment is working, the servo motor 1-1 drives the transmission mechanism to move, and the transmission mechanism drives the roller line 1-2 to move; the feed port is located in the front of the equipment, the return basket loading section 1-3 is located at the feed port, and the return basket loading section 1-3 is equipped with a photoelectric sensor switch for material arrival. When the tooling basket 11 reaches the feed port, the servo motor 1-1 drives the transmission mechanism to move, and the transmission mechanism drives the roller line 1-2 to move. When the induction switch senses the tooling basket 11 at the feed inlet, it will tell the PLC controller, and the PLC controller will control the return basket loading section 1-3 to stop automatically. At this time, the workpiece to be cleaned is manually loaded into the tooling basket 11, and the start button on the distribution box 13 on the side of the feed inlet is pressed. The return basket loading section 1-3 starts to continue to operate and transports the tooling basket to the first process; when the workpiece completes the cleaning of the entire system, the tooling basket 11 is transported to the return basket unloading section 1-5, and the induction switch on the return basket unloading section 1-5 senses the tooling basket 11 and the return basket unloading section 1-5 will automatically stop. After manually removing the workpiece, press the completion button. When the start button of the feed inlet is also pressed, the tooling basket 11 continues to be transported to the feed inlet via the return basket conveying section 1-4.
[0045] The rolling basket rotating mechanism 4 includes a motor 4-1, a sprocket A on the motor 4-1 is connected to a sprocket B on the support frame via an active chain 4-2, sprocket B is coaxially connected to a sprocket C, sprocket C is connected to a sprocket D and a sprocket E at the bottom of the frame via a driven chain 4-3, sprocket D is coaxially connected to two gears one, sprocket E is coaxially connected to two gears two, sprocket D and sprocket E are the same, gear one and gear two are the same, gear one and gear two jointly engage with the edge of the supporting flange 11-1; when the manipulator 2 puts the tooling basket 11 into the rolling basket rotating mechanism 4, the motor 4-1 works to drive the chain and sprocket to rotate, thereby driving the tooling basket 11 to rotate inside the trough body. This mechanism is installed in each processing mechanism except the vacuum drying mechanism, so that the tooling basket can be rotated while being cleaned or dried in the functional mechanism, so as to achieve a better cleaning and processing effect.
[0046] The ultrasonic cleaning mechanism 3 includes a rolling basket rotating mechanism 4 and an ultrasonic cleaning tank 3-2, in which a liquid level float 3-5, a vibration box 3-3 and a heating rod 3-4 are installed, and an angle seat valve 3-6 and a steam trap 3-1 are installed on one side of the ultrasonic cleaning tank 3-2; when the manipulator 2 puts the tooling basket into the ultrasonic cleaning tank 3-2, the rolling basket rotating mechanism 4 drives the tooling basket 11 to rotate, and at the same time, the vibrator in the vibration box 3-3 generates ultrasonic waves, and the heating rod 3-4 heats the solution in the ultrasonic cleaning tank 3-1 to clean the workpiece, and the liquid level float 3-5 is used to control the ultrasonic cleaning. The water level in the washing tank 3-2 is insufficient. The PLC controller will open the solenoid valve to automatically replenish the liquid. The ultrasonic cleaning mechanism 3 is also equipped with a second heating system, which uses hot steam to control the entry of the ultrasonic cleaning tank 3-2 from the angle seat valve 3-6 to heat the solution. After the heating is completed, the steam goes out from the steam trap 3-1 and is discharged from the top of the steam trap 3-1, and the water is discharged from the rear of the steam trap 3-1; a circulating liquid storage mechanism is connected to one side of the ultrasonic cleaning tank 3-2, and the circulating liquid storage mechanism includes a liquid storage tank 8, on which a liquid level float 8-3 and an angle seat valve 8-4 are installed. , heating rod 2 8-6, steam trap 2 8-5, water inlet solenoid valve 8-7 and belt deoiler 8-8. One side of the liquid storage tank 8 is connected with a centrifugal pump 8-1 and a bag filter 8-2. The sewage from the workpieces cleaned in the ultrasonic cleaning tank 3-2 enters the liquid storage tank 8, and the heating rod 2 8-6 heats the sewage, while the belt deoiler 8-8 removes oil from the sewage. When there is a lack of water in the ultrasonic cleaning tank 3-1, the centrifugal pump 8-1 provides power to pump the water in the liquid storage tank 8 into the bag filter 8-2, and the water is pumped into the ultrasonic cleaning tank 3-2 after filtering the solid impurities. The level float 2 8-8 -3 monitors the water level in the liquid storage tank 8 in real time. When the water level is lower than the set value, the PLC controller controls the water inlet solenoid valve 8-7 to open and automatically add water to the liquid storage tank 8; and the liquid storage tank 8 is also equipped with a second heating system, which uses hot steam to control the entry of hot steam into the liquid storage tank 8 from the angle seat valve 8-4 to heat the solution in the liquid storage tank 8. After the heating is completed, the steam is discharged from the top of the steam trap 8-5, and the water is discharged from the rear of the steam trap 8-5; the device is continuously equipped with four ultrasonic cleaning mechanisms 3, which clean and rinse the workpiece in turn, and can achieve a high degree of cleaning of the workpiece.
[0047] The wind cutting mechanism 5 includes a rolling basket rotating mechanism 4 and a wind cutting groove 5-2, in which an air duct 5-3 and an air knife 5-4 are installed. One side of the wind cutting groove 5-2 is connected to a filter 5-1. The compressed air enters the air duct 5-3 after filtering impurities through the filter 5-1, and the wind knife 5-4 wind-cuts the workpiece to cut off the water left on the workpiece due to cleaning.
[0048] The drying mechanism 6 includes a rolling basket rotating mechanism 4 and an automatic cover 6-5 installed on the drying tank 6-2. A fan 6-1 is installed on one side of the drying tank 6-2. The fan 6-1 is connected to the heating bag 6-4. The fan 6-1 provides power to input hot air to the drying hole plate 6-3 in the drying tank 6-2 through the heating bag 6-4. The hot air dries the workpiece through the circular holes on the drying hole plate 6-3.
[0049] The vacuum drying mechanism 7 includes a gold-plated heating tube 7-8 installed in the vacuum tank 7-2 and an automatic cover 7-9 installed above the vacuum tank 7-2. A cylinder for driving the automatic cover switch is installed on the automatic cover 7-9. The PLC controller controls the cylinder to control the automatic cover 7-9. A vacuum system is connected to one side of the vacuum tank 7-2. The vacuum system includes an air intake angle seat valve 7-3 and an exhaust angle seat valve 7-5 installed on one side of the vacuum tank 7-2. The vacuum pump 7-1 is connected to the exhaust angle seat valve 7-5, the steam-water separator 7-6 and the exhaust dust filter 7-7. The air intake angle seat valve 7-3 is connected to the dust filter 7-4. The vacuum drying mechanism is located at the last process of the cleaning line. When the workpiece enters the vacuum tank 7-2, the PLC controller controls the cylinder to drive the automatic cover 7-9 to close, the exhaust angle seat valve 7-5 to open, and the vacuum pump 7-1 supplies the vacuum. The power is supplied to evacuate the vacuum tank 7-2, and at the same time, the gold-plated heating tube 7-8 in the vacuum tank 7-2 begins to heat. The water on the workpiece is quickly vaporized into water vapor under low pressure environment, and is then pumped away by the vacuum pump 7-1. The water vapor and water are separated by the steam-water separator 7-6, and the water is discharged from the bottom of the steam-water separator 7-6. The water vapor is discharged from the vacuum pump 7-1 through the exhaust dust filter 7-7. After drying, the vacuum tank 7-2 needs to be depressurized, and the air intake angle seat valve 7-3 is opened. The air enters the vacuum tank 7-2 after being filtered by the air intake dust filter 7-4, thereby increasing the pressure in the vacuum tank 7-2, and the automatic cover 2 7-9 can be opened. The above-mentioned control of each component is automatically controlled by the PLC controller according to the program settings, and no manual intervention is required; the use of vacuum drying can ensure that the workpiece is neither hot to the touch nor absolutely dry when unloading.
[0050] The exhaust system 9 includes a defogger fan 9-1 and an air duct 9-2 installed above the frame 10. The defogger fan 9-1 performs condensation and defogs the cleaning chamber to prevent water vapor from spreading in the chamber.
[0051] Working principle: turn on the equipment and place the tool basket 11 on the return basket line conveying mechanism 1. When the tool basket 11 reaches the feed port, the return basket line upper feeding section 1-3 will automatically stop running. Manually place the workpiece to be cleaned in the tool basket 11 and press the start button on the distribution box 13. The tool basket 11 passes through the feed port and reaches the first functional mechanism for cleaning. When the cleaning time set by the PLC controller is reached in the functional mechanism, the PLC controller will control the manipulator 2 to automatically operate the tool basket 11 and send the tool basket 11 to the next functional mechanism. In this way, the tool basket 11 is successively cleaned and rinsed by the ultrasonic cleaning mechanism 3 four times, air-dried by the wind cutting mechanism 5, dried again by the drying mechanism 6 and dried again by the vacuum drying mechanism 7, and then transported to the return basket unloading section 1-5. Manually take out the cleaned workpiece, and the tool basket 11 continues to be transported to the feed port through the return basket conveying section 1-4 to wait for the next batch of workpieces to be cleaned.
[0052] The above embodiments of the present invention are merely illustrative and not exclusive, and all modifications within the scope of the present invention or equivalent to the scope of the present invention are encompassed by the present invention.
Claims
1. A fully automatic ultrasonic cleaning device for a series pump housing and a pump cover, comprising a tooling basket (11), a manipulator (2) mounted on the upper part of a frame (10), and a functional mechanism mounted on the lower part of the frame (10), characterized in that: The functional mechanism comprises a plurality of ultrasonic cleaning mechanisms (3), wind shear mechanisms (5), drying mechanisms (6) and vacuum drying mechanisms (7) which are arranged in sequence; the ultrasonic cleaning mechanisms (3), wind shear mechanisms (5) and drying mechanisms (6) are all equipped with a rolling basket rotating mechanism (4); a basket return line conveying mechanism (1) is installed on one side of the frame (10); and an exhaust system (9) is installed above the frame (10); The manipulator (2) comprises a vertical motor (2-2) and a lateral motor (2-1) mounted on a mounting plate (2-4); the vertical motor (2-2) is connected to a gear via driving wheels symmetrically mounted on both sides; the gear contacts a rack mounted on a lifting arm (2-5); the lifting arm (2-5) is vertically mounted on the mounting plate (2-4) and passes through the mounting plate (2-4); a vertical guide rail and a lifting drag chain are mounted on the lifting arm (2-5); a mounting frame (2-6) is connected to the mounting plate (2-4) below via the lifting arm (2-5); the mounting frame (2-6) has cylinders (2-7) symmetrically mounted on both sides; the cylinders are connected to clamps (2-8); two manipulators (2) are provided; Transverse guide rails (12) are installed on both sides of the frame (10), and sliders (2-3) that can slide on the transverse guide rails (12) are installed at the four corners under the mounting plate (2-4); The rolling basket rotating mechanism (4) comprises a motor (4-1), and the motor (4-1) is connected to the supporting flanges (11-1) on both sides of the tooling basket (11) via a transmission mechanism.
2. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The basket return line conveying mechanism (1) is divided into a basket return loading section (1-3), a basket return conveying section (1-4) and a basket return unloading section (1-5); the basket return loading section (1-3) and the basket return unloading section (1-5) extend into two ends of the frame (10) respectively, and the basket return conveying section (1-4) is located on one side of the front of the frame (10); the basket return loading section (1-3), the basket return conveying section (1-4) and the basket return unloading section (1-5) are all equipped with a servo motor (1-1) for driving the rollers in the roller line (1-2) to rotate.
3. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The ultrasonic cleaning mechanism (3) comprises a rolling basket rotating mechanism (4) and an ultrasonic cleaning tank (3-2); a liquid level float (3-5), a vibration box (3-3) and a heating rod (3-4) are installed in the ultrasonic cleaning tank (3-2); an angle seat valve (3-6) and a steam trap (3-1) are installed on one side of the ultrasonic cleaning tank (3-2); and a circulating liquid storage mechanism is connected to one side of the ultrasonic cleaning tank (3-2).
4. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The wind cutting mechanism (5) comprises a rolling basket rotating mechanism (4) and a wind cutting groove (5-2), wherein a wind duct (5-3) and a wind knife (5-4) are installed in the wind cutting groove (5-2), and one side of the wind cutting groove (5-2) is connected to a filter (5-1).
5. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The drying mechanism (6) comprises a rolling basket rotating mechanism (4) and an automatic cover (6-5) installed on the drying tank (6-2). A fan (6-1) is installed on one side of the drying tank (6-2). The fan (6-1) is connected to a heating bag (6-4) for inputting hot air into a drying hole plate (6-3) in the drying tank (6-2).
6. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The vacuum drying mechanism (7) comprises a gold-plated heating tube (7-8) installed in the vacuum tank (7-2) and an automatic cover (7-9) installed above the vacuum tank (7-2); one side of the vacuum tank (7-2) is connected to a vacuum pumping system.
7. The fully automatic ultrasonic cleaning device for the series pump housing and pump cover according to claim 1 is characterized in that: The exhaust system (9) comprises a defogger fan (9-1) and a second air duct (9-2) installed above the frame (10).
