Cable plum blossom take-up and barrel drop machine combination equipment

Abstract

The invention discloses a cable plum blossom wire taking-up and barreling machine combined equipment, comprising a wire unwinding machine, a cleaning rod, a conveying and coordinating frame, a wire taking-up and barreling machine and a controller arranged in sequence; the conveying and coordinating frame is provided with a forward and reverse motor and a fan-shaped adjusting plate in sequence from top to bottom; the top two ends of the fan-shaped adjusting plate are provided with adjusting gears for rotation and a plurality of wire passing wheels are arranged in sequence on the arc bottom; a circular placing plate is arranged on the operating table of the wire taking-up and barreling machine; the circular placing plate is connected and fixed to the high-speed rotating motor for rotation; the wire dropping barrel is fixed on the circular placing plate; the central end of the wire dropping barrel is vertically provided with a wire taking-up shaft; the upper part of the wire taking-up and barreling machine is arranged with a wire lead wheel, a plurality of winding wheels, and a wire feeding wheel in sequence; an auxiliary wheel is arranged beside the wire feeding wheel; the wire lead tube is located below the wire feeding wheel and the top is fixed to the wire taking-up and barreling machine through a locking plate. The invention cleans the surface of the cable in time and reaches a stable state when the falling wire is collected, thereby ensuring uniform collection.

Description

Technical Field

[0001] The invention relates to the field of cable processing, and in particular to cable plum blossom take-up and barrel drop machine combined equipment. Background Art

[0002] After the cable processing is completed, the wire coils need to be sent to the wire dropping machine for packaging and collection. The currently used plum blossom drop barrel wire taking-up machine is unreasonably designed. The wire taking-up cannot evenly form a regular plum blossom shape. During the operation, the stability is insufficient, resulting in a high defective rate. At the same time, during the process of taking-up, the layout of the lead tube is prone to deformation and loosening, which increases the frequency of maintenance. Summary of the invention

[0003] In order to solve the above technical problems, the technical solution of the present invention is as follows:

[0004] The cable plum blossom take-up and barrel dropping machine combined equipment comprises a pay-off machine, a cleaning rod, a conveying and coordinating frame, a take-up and barrel dropping machine and a controller which are arranged in sequence; the pay-off machine is provided with a discharge wheel and the top discharge end is provided with an auxiliary feeding roller; the cleaning rod is provided with a pre-cleaning frame and a cleaning frame in sequence; wherein the pre-cleaning frame and the cleaning frame are both covered with fixed cleaning cotton balls; wherein the central end of the cleaning cotton ball is provided with a cleaning hole;

[0005] The conveying and coordinating frame is provided with a forward and reverse motor and a fan-shaped adjustment plate in sequence from top to bottom; the top two ends of the fan-shaped adjustment plate are rotatably provided with adjustment gears, and the arc-shaped bottom is provided with a plurality of wire-passing wheels in sequence; each of the adjustment gears is meshed with the transmission gear on the forward and reverse motor; wherein the two ends of the transmission gear are provided with induction plates; the two ends of the conveying and coordinating frame are provided with induction switches adapted to the induction plates, and the induction switches are electrically connected to the controller;

[0006] A circular placement plate is provided on the operating table of the wire-receiving and barrel-dropping machine; the circular placement plate is rotationally connected and fixed to the high-speed rotating motor; the wire-dropping barrel is fixed on the circular placement plate; and a wire-receiving shaft is vertically provided at the center end of the wire-dropping barrel;

[0007] The upper part of the wire-receiving and barrel-dropping machine is sequentially arranged with a wire guide wheel, a plurality of winding wheels, and a wire feeding wheel; an auxiliary wheel is arranged beside the wire feeding wheel, and the auxiliary wheel is fixed to the wire-receiving and barrel-dropping machine through an adjusting rod;

[0008] The wire guide tube is located below the wire feeding wheel and the top is fixed to the wire take-up and barrel dropping machine through a locking plate. The surface of the wire guide tube is in close contact with the shock-absorbing clamp frame assembly, and the shock-absorbing clamp frame assembly is fixed to the wire take-up and barrel dropping machine through a plurality of locking bolts.

[0009] A further improvement of the present invention is that: the shock-absorbing clamp frame assembly includes a shock-absorbing clamp frame body; wherein the front and rear sides of the inner cavity of the shock-absorbing clamp frame body are provided with shock-absorbing pads that are in contact with the lead tube, and the shock-absorbing clamp frame body is sequentially provided with a first support plate, a pressure plate and an interlocking plate embedded and fixed on the pressure plate, and the interlocking plate is provided with a plurality of universal wheels that are in contact with the side edges of the lead tube, wherein the first support plate and the pressure plate are connected and fixed by a plurality of spring rods.

[0010] A further improvement of the present invention is that: the circular placement plate is connected and fixed to the limiting tooth ring through a plurality of locking rods; the positioning gear is rotatably connected to the operating table through each connecting rod; and a clamping cylinder for clamping the wire drop bucket is fixedly arranged on the inner side of the limiting tooth ring.

[0011] The further improvement of the present invention is that: a lower arc ring plate is provided on the top of the fan-shaped adjustment plate; an upper arc ring plate is provided on the conveying coordination frame and the lower arc ring plate is meshed with each other; the stability of the fan-shaped adjustment plate when moving left and right is improved.

[0012] A further improvement of the present invention is that: each of the winding wheels is fixed on the second adjusting rod; one side of the second adjusting rod is connected and fixed to the cushion frame through two extension rods; a reinforcing rib is provided between the two extension rods; the reinforcing rib passes through the ring on the cushion frame and is connected and fixed to the spring; the cushion frame is provided to improve the stability of the second adjusting rod, the reinforcing rib increases the strength and utilizes the cooperation between the ring and the spring to timely reduce shock.

[0013] The working principle of the present invention is as follows: Step 1: Place the processed cable drum on the pay-off machine, pay the cable through the pay-off machine and sequentially feed it into the pre-cleaning frame on the cleaning rod and the cleaning hole in the cleaning frame through the auxiliary feeding roller, and clean its surface through the cleaning cotton ball; the cable is sequentially fed into the wire-taking barrel machine through the wire-passing wheel on the fan-shaped adjustment plate; and sequentially passes through the wire-leading wheel and the winding wheel on the wire-taking barrel machine; and passes between the wire-feeding wheel and the auxiliary and through the wire-leading tube, and the staff winds the cable that has passed through the wire-leading tube around the wire-taking shaft and makes a live connection;

[0014] Step 2: After the preliminary work is completed, the controller is turned on, the high-speed rotating motor drives the circular placement plate to rotate, and the clamping cylinder clamps the surface of the wire drop barrel. During the high-speed operation, the cable is regularly wound around the take-up shaft through the lead tube in turn. In order to ensure the stability of the rotation, the limit gear ring and the positioning gear are engaged to ensure that the wire drop barrel can achieve a stable balance force during the high-speed operation.

[0015] Secondly: During the process of collecting the falling wires, the shock-absorbing clamp frame assembly and the forward and reverse motor on the conveying frame work together; during the process of feeding the wires, the forward and reverse motor drives the fan-shaped adjustment plate to move through the transmission gear; due to the induction adaptation between the induction plate and the induction switch, the forward and reverse motor can rotate left and right, driving the fan-shaped adjustment plate to slightly adjust the left and right angles, because the wire collection and barrel dropping machine will generate a certain vibration force when working, in order to ensure the tension uniformity of the feeding, the fan-shaped adjustment plate rotates slightly left and right;

[0016] Finally, because the plum blossom winding is realized on the winding shaft, the shock-absorbing frame assembly is used to ensure the stability and service life of the lead tube; the shock-absorbing pads on the shock-absorbing assembly protect the front and rear surfaces of the lead tube from wear and shock, and the universal wheels on the engaging plate are adapted to the sliding contact with the left and right ends of the lead tube. At the same time, the spring rod connection between the first support plate and the pressure plate ensures the balance of the left and right ends of the lead tube when shaking.

[0017] Beneficial effects:

[0018] The present invention operates smoothly, cleans the surface of the cable in time and reaches a stable state when the fallen cables are collected, thereby ensuring uniform collection and facilitating packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a schematic diagram of the overall structure of the conveying and matching frame.

[0021] Figure 3 It is a schematic diagram of the structure of the wire taking-up and barrel dropping machine.

[0022] Figure 4 for Figure 3 A partial enlarged view of middle A.

[0023] Figure 5 Schematic diagram of the connection between the cushion frame and the extension rod.

[0024] Figure 6 Schematic diagram of the connection between the splint and the interlocking plate.

[0025] Figure 7 A schematic diagram of the structure of the cleaning box.

[0026] List of reference numerals:

[0027] 1-wire pay-off machine; 2-cleaning rod; 3-transmission matching frame; 4-wire take-up barrel machine; 5-auxiliary feeding roller; 6-pre-cleaning frame; 7-cleaning frame; 8-cleaning cotton balls; 9-cleaning hole; 10-forward and reverse motor; 11-fan-shaped adjustment plate; 12-adjusting gear; 13-transmission gear; 14-sensor plate; 15-sensor switch; 16-controller; 17-circular placement plate; 18-high-speed rotating motor; 19-wire barrel; 20-wire take-up shaft; 21-lead wheel; 22-winding wheel; 23- Feeding wheel; 24- auxiliary wheel; 25- adjusting rod; 26- lead tube; 27- shock-absorbing clamp frame assembly; 29- shock-absorbing pad; 30- first support plate; 31- spring rod; 32- pressure plate; 33- mosaic plate; 34- universal wheel; 35- limiting gear ring; 36- connecting rod; 37- positioning gear; 38- lower arc ring plate; 39- upper arc ring plate; 40- second adjusting rod; 41- extension rod; 42- pad frame; 43- reinforcing rib; 44- collar; 45- spring; 46- clamping cylinder. DETAILED DESCRIPTION

[0028] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. It should be noted that the words "upper" and "lower" used in the following description refer to the directions in the accompanying drawings.

[0029] like Figure 1-7 As shown, the cable plum blossom take-up and barrel dropping machine combined equipment of this embodiment comprises a pay-off machine 1, a cleaning rod 2, a conveying and coordinating frame 3, a take-up and barrel dropping machine 4 and a controller 16 arranged in sequence; the pay-off machine 1 is provided with a discharge wheel 4 and an auxiliary feeding roller 5 is provided at the top discharge end; the cleaning rod 2 is provided with a pre-cleaning frame 6 and a cleaning frame 7 in sequence; wherein the pre-cleaning frame 6 and the cleaning frame 7 are both filled with fixed cleaning cotton balls 8; wherein the central end of the cleaning cotton ball 8 is provided with a cleaning hole 9;

[0030] The conveying and coordinating frame 3 is provided with a forward and reverse motor 10 and a fan-shaped adjustment plate 11 in sequence from top to bottom; the top two ends of the fan-shaped adjustment plate 11 are rotatably provided with adjustment gears 12 and a plurality of wire-passing wheels 11-1 are provided in sequence on the arc-shaped bottom; each of the adjustment gears 12 is meshed with the transmission gear 13 on the forward and reverse motor 10; wherein the two ends of the transmission gear 13 are provided with induction plates 14; the two ends of the conveying and coordinating frame 3 are provided with induction switches 15 adapted to the induction plates 14, and the induction switches 15 are electrically connected to the controller 16; the top of the fan-shaped adjustment plate 11 is provided with a lower arc-shaped ring plate 38; the conveying and coordinating frame 3 is provided with an upper arc-shaped ring plate 39 meshed with the lower arc-shaped ring plate 38.

[0031] A circular placement plate 17 is provided on the operating table of the wire taking-up and dropping barrel machine 4; the circular placement plate 17 is rotationally connected and fixed to a high-speed rotating motor 18; a wire dropping barrel 19 is fixed on the circular placement plate 17; wherein a wire taking-up shaft 20 is vertically provided at the center end of the wire dropping barrel 19.

[0032] The circular placement plate 17 is connected and fixed to the limiting tooth ring 35 through a plurality of locking rods 34; the positioning gear 37 is rotatably connected to the operating table through each connecting rod 36; wherein a clamping cylinder 46 for clamping the wire drop bucket 19 is fixedly arranged on the inner side of the limiting tooth ring 35.

[0033] The upper part of the wire taking-up and barrel dropping machine 4 is sequentially arranged with a wire lead wheel 21, a plurality of winding wheels 22, and a wire feeding wheel 23; an auxiliary wheel 24 is arranged next to the wire feeding wheel 23, and the auxiliary wheel 24 is fixed to the wire taking-up and barrel dropping machine 4 through an adjusting rod 25; each of the winding wheels 22 is fixed on a second adjusting rod 40; one side of the second adjusting rod 40 is connected and fixed to a cushion frame 42 through two extension rods 41; a reinforcing rib 43 is arranged between the two extension rods 41; the reinforcing rib 43 passes through a ring 44 on the cushion frame 42 and is connected and fixed to a spring 45.

[0034] The wire guide tube 26 is located below the wire feeding wheel 23 and the top is fixed to the wire take-up and barrel dropping machine 4 through a locking plate 27. The surface of the wire guide tube 26 is in close contact with the shock-absorbing clamp frame assembly 27, and the shock-absorbing clamp frame assembly 27 is fixed to the wire take-up and barrel dropping machine 4 through a plurality of locking bolts.

[0035] The shock-absorbing clamp frame assembly 27 includes a shock-absorbing clamp frame body 28; shock-absorbing pads 29 in contact with the lead tube 26 are provided on the front and rear sides of the inner cavity of the shock-absorbing clamp frame body 28, and a first support plate 30, a pressure plate 32 and an interlocking plate 33 embedded and fixed on the pressure plate 32 are sequentially provided in the shock-absorbing clamp frame body 28, and a plurality of universal wheels 34 in contact with the side of the lead tube 26 are provided on the interlocking plate 33, wherein the first support plate 30 and the pressure plate 32 are connected and fixed by a plurality of spring rods 31; the pad frame is provided to improve the stability of the second adjusting rod, and the reinforcing ribs increase the strength while utilizing the cooperation between the ring and the spring for timely shock absorption.

[0036] When this embodiment is working, the preliminary work is first done: the processed cable reel is placed on the pay-off machine 1, the pay-off machine 1 is used to pay off the wire and is sequentially fed into the pre-cleaning frame 6 on the cleaning rod 2 and the cleaning hole 9 in the cleaning frame 7 through the auxiliary feeding roller 5, and its surface is cleaned by the cleaning cotton ball 8; the cable is sequentially fed into the wire-taking barrel machine 4 through the wire-passing wheel 11-1 on the fan-shaped adjustment plate 11; and sequentially passes through the lead wheel 21 and the winding wheel 22 on the wire-taking barrel machine 4; and passes between the wire-feeding wheel 23 and the auxiliary wheel 24 and passes through the lead tube 26, and the staff winds the cable passing through the lead tube 26 around the wire-taking shaft 20 and makes a live connection;

[0037] After the preliminary work is completed, the controller 16 is turned on, the high-speed rotating motor 18 drives the circular placement plate 17 to rotate, and the clamping cylinder 46 clamps the surface of the wire drop bucket 19. During the high-speed operation, the cables are regularly wound around the wire take-up shaft 20 through the lead tube in turn. In order to ensure the stability of the rotation, the limit gear ring 35 is engaged with the positioning gear 37 to ensure that the wire drop bucket 19 can achieve a stable balancing force during the high-speed operation.

[0038] During the process of collecting the dropped wires, the shock-absorbing clamping frame assembly and the forward and reverse motors on the conveying frame work together; during the process of feeding the wires, the forward and reverse motors 10 drive the fan-shaped adjustment plate 11 to move through the transmission gear 13; due to the induction adaptation between the induction plate 14 and the induction switch 15, the forward and reverse motors 10 can rotate left and right, driving the fan-shaped adjustment plate 11 to slightly adjust the left and right angles. Because a certain vibration force will be generated when the wire-receiving and dropping barrel machine is working, in order to ensure the tension uniformity of the feeding, the fan-shaped adjustment plate 11 rotates slightly left and right; finally, because the plum blossom wire-receiving is realized on the wire-receiving shaft, the shock-absorbing frame assembly is used to ensure the stability and service life of the lead tube; the shock-absorbing pad 29 on the shock-absorbing assembly prevents wear and shocks on the front and rear surfaces of the lead tube 26, and at the same time, the universal wheel 34 on the engaging plate 33 is adapted to the sliding contact with the left and right ends of the lead tube 26, and at the same time, the spring rod 31 is connected between the first support plate 30 and the pressure plate 32, which ensures the balance of the left and right ends of the lead tube 26 during shaking.

[0039] The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above technical features.

Claims

1. Cable plum-shaped take-up and barrel-dropping machine combined equipment, characterized by: The invention comprises a wire-releasing machine (1), a cleaning rod (2), a conveying and coordinating frame (3), a wire-receiving and barrel-dropping machine (4) and a controller (16) which are arranged in sequence; the wire-releasing machine (1) is provided with a material-releasing wheel and an auxiliary material-feeding roller (5) is provided at the top discharge end; the cleaning rod (2) is provided with a pre-cleaning frame (6) and a cleaning frame (7) in sequence; wherein the pre-cleaning frame (6) and the cleaning frame (7) are both filled with fixed cleaning cotton balls (8); wherein a cleaning hole (9) is provided at the central end of the cleaning cotton ball (8); The conveying and coordinating frame (3) is provided with a forward and reverse motor (10) and a fan-shaped adjustment plate (11) in sequence from top to bottom; the top two ends of the fan-shaped adjustment plate (11) are rotatably provided with adjustment gears (12) and the arc-shaped bottom is provided with a plurality of wire passing wheels (11-1) in sequence; each of the adjustment gears (12) is meshed with the transmission gear (13) on the forward and reverse motor (10); wherein the two ends of the transmission gear (13) are provided with induction plates (14); the two ends of the conveying and coordinating frame (3) are provided with induction switches (15) adapted to the induction plates (14), and the induction switches (15) are electrically connected to the controller (16); a circular placement plate (17) is provided on the operating table of the wire taking-up and barrel dropping machine (4); the circular placement plate (17) is rotationally connected and fixed to the high-speed rotating motor (18); the wire dropping barrel (19) is fixed on the circular placement plate (17); wherein the inner center end of the wire dropping barrel (19) is vertically provided with a wire taking-up shaft (20); The upper part of the wire taking-up and barrel dropping machine (4) is sequentially arranged with a wire guide wheel (21), a plurality of winding wheels (22), and a wire feeding wheel (23); an auxiliary wheel (24) is arranged beside the wire feeding wheel (23), and the auxiliary wheel (24) is fixed to the wire taking-up and barrel dropping machine (4) through an adjusting rod (25); The wire guide tube (26) is located below the wire feeding wheel (23) and the top is fixed to the wire take-up barrel machine (4) through a locking plate (27). The surface of the wire guide tube (26) is in close contact with the shock-absorbing clamp frame assembly (27), and the shock-absorbing clamp frame assembly (27) is fixed to the wire take-up barrel machine (4) through a plurality of locking bolts. The shock-absorbing clamp frame assembly (27) comprises a shock-absorbing clamp frame body (28). The front and rear sides of the inner cavity of the shock-absorbing clamp frame body (28) are provided with shock-absorbing pads (29) in contact with the wire guide tube (26). The shock-absorbing clamp frame body (28) is provided with a first support plate (30), A pressing plate (32) and an engaging plate (33) embedded and fixed on the pressing plate (32), wherein the engaging plate (33) is provided with a plurality of universal wheels in contact with the side of the lead tube (26), wherein the first support plate (30) and the pressing plate (32) are connected and fixed via a plurality of spring rods (31); the circular placement plate (17) is connected and fixed to a limiting toothed ring (35) via a plurality of locking rods; a positioning gear (37) is rotatably connected to the operating table via each connecting rod (36); wherein a clamping cylinder (46) for clamping the falling wire bucket (19) is fixedly provided on the inner side of the limiting toothed ring (35).

2. The cable plum blossom take-up and barrel drop machine assembly equipment according to claim 1 is characterized in that: A lower arc-shaped ring plate (38) is provided on the top of the fan-shaped adjustment plate (11); and an upper arc-shaped ring plate (39) meshing with the lower arc-shaped ring plate (38) is provided on the conveying coordination frame (3).

3. The cable plum blossom take-up and barrel drop machine assembly equipment according to claim 1 is characterized in that: Each of the winding wheels (22) is fixed on a second adjusting rod; one side of the second adjusting rod (40) is connected and fixed to a cushion frame (42) via two extension rods (41); a reinforcing rib (43) is provided between the two extension rods (41); the reinforcing rib (43) passes through a collar (44) on the cushion frame (42) and is connected and fixed to a spring (45).

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