A coating device for cable sheath steel aluminum strip
By designing a coating device including a collection tank, support frame, oil coating device, scraper, spray head, water tank, circulation pump and hoist, the problem of the inability of the existing technology to achieve 360° of all-round coating of cables is solved, efficient coating and recycling is achieved, and work efficiency is improved and cost waste is reduced.
Patent Information
- Application Number
- CN201911398662.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2039-12-30
AI Technical Summary
The existing paste coating device cannot fully coat the cable 360°, and it is difficult to collect when rotating the cable, resulting in increased fuel consumption and waste of costs.
A coating device including a collection tank, a support frame, an oil coating device, a scraper, a spray head, a water tank, a circulation pump and a hoist is designed to achieve a uniform coating of 360° through a triangular prism frame and a gear ring structure, and the dripping paste is recovered through a circulation pump.
The 360° full-range coating of the cable is achieved, which saves cable collection time, improves work efficiency, and reduces fuel consumption and cost waste through recycling and reuse of oil paste.
Smart Images

Figure CN111036435B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cable manufacturing, and in particular relates to a coating device for cable sheath steel aluminum strips. Background Art
[0002] After the optical cable is wound, a layer of steel-aluminum tape needs to be wrapped around the surface. The optical fiber in the optical cable is most afraid of moisture and water damage. In order to prevent moisture and water from damaging the optical fiber cable, a variety of water-blocking measures need to be taken when producing the optical cable. Filling the optical cable with grease is a commonly used water-blocking measure, and the grease is coated on the steel-aluminum tape. However, the current grease coating device cannot fully coat the cable 360°. If 360° full coating is to be performed, the cable needs to be rotated. However, in this case, the cable collection encounters problems, and it is inevitable that too much grease will be applied during the coating process. Excessive grease application not only causes a waste of cost, but also causes operational difficulties for subsequent processes. Summary of the invention
[0003] In view of this, the invention aims to propose a coating device for cable sheath steel aluminum strip, which can perform 360-degree coating on the cable in all directions without affecting the collection work of the cable.
[0004] To achieve the above object, the technical solution created by the present invention is implemented as follows:
[0005] A coating device for cable sheath steel aluminum strip, comprising a collecting tank, a support frame, an oiling device, a scraper, a spray head, a water tank, a circulating pump and a winch.
[0006] The support frame is fixedly installed above the collecting tank, and the support frame includes a No. 1 rod, a No. 2 rod, a No. 3 rod, a No. 1 tripod, a No. 2 tripod, and a plurality of supporting rods. The cross-sections of the No. 1 tripod and the No. 2 tripod are both equilateral triangle structures. The No. 1 tripod is fixedly connected to the No. 2 tripod through the No. 1 rod, the No. 2 rod, and the No. 3 rod to form a triangular prism frame. Each angle of one side of the triangular prism frame is fixedly connected to the collecting tank through a supporting rod.
[0007] An oiling device is provided in the middle of the triangular prism frame, and a scraper and a nozzle mounting seat are fixedly installed on the No. 1 rod. The scraper and the nozzle mounting seat are respectively located on both sides of the oiling device.
[0008] A nozzle is provided at the bottom of the nozzle mounting seat, a pipeline on one side of the nozzle mounting seat is connected to the oil tank, the oil tank pipeline is connected to the circulation pump, the circulation pump pipeline is connected to the collection tank, and the winch is arranged on one side of the collection tank.
[0009] Furthermore, the oiling device includes a box body, the cross-section of the box body is a triangular structure, and gear No. 1, gear No. 2 and gear No. 3 are respectively provided at the three corners inside the box body. A gear ring is provided in the middle of the box body, and the gear rings are respectively meshed with gear No. 1, gear No. 2 and gear No. 3, and an oiling brush is provided on the inside of the gear ring.
[0010] Furthermore, a processing hole is respectively provided in the middle of both sides of the box body, the diameter of the processing hole is smaller than the diameter of the gear ring, and the bottom of the box body is an open structure.
[0011] Furthermore, the first gear is sleeved on the first rod through the first bearing, the second gear is sleeved on the second rod through the second bearing, and the third gear is sleeved on the third rod through the third bearing.
[0012] Furthermore, the scraper includes a No. 1 telescopic rod, a No. 2 telescopic rod and a blade. The No. 1 telescopic rod and the No. 2 telescopic rod are hollow cylindrical structures. The top of the No. 1 telescopic rod is fixedly installed below the No. 1 rod. The No. 2 telescopic rod is sleeved into the No. 1 telescopic rod. The blade is installed at the bottom of the No. 2 telescopic rod. The No. 1 telescopic rod is provided with a bolt for fixing the No. 2 telescopic rod.
[0013] Furthermore, the blade is made of beef tendon.
[0014] Furthermore, a conveying device is respectively provided on the bottom edge of the No. 1 tripod and the No. 2 tripod.
[0015] Furthermore, the transmission device includes a number one wheel, a number two wheel, and a fixed frame. The transmission rod passes through the number one wheel and the number two wheel. Both ends of the transmission rod are respectively fixedly connected to both ends of the fixed frame. The circumferential surface of the number one wheel and the number two wheel is an arc structure.
[0016] Furthermore, a No. 1 motor for driving the No. 1 gear to rotate is provided on one side of the box body.
[0017] Furthermore, the model of the circulating pump is PUN-200EAH.
[0018] Compared with the prior art, the coating device for cable sheath steel aluminum strip created by the present invention has the following advantages:
[0019] (1) The present invention provides a coating device for cable sheath steel aluminum strip, which can coat the cable in all directions at 360 degrees and can also recycle the dripping ointment for reuse.
[0020] (2) The coating device for cable sheath steel aluminum strip created by the present invention can directly collect the cables after the grease coating is completed, saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0022] Figure 1 A schematic diagram of a coating device for cable sheath steel aluminum strip according to an embodiment of the present invention;
[0023] Figure 2 A schematic diagram of an oil coating device according to an embodiment of the present invention;
[0024] Figure 3 A side view of the conveying device according to an embodiment of the present invention;
[0025] Figure 4 A schematic diagram of a scraper according to an embodiment of the present invention.
[0026] Description of reference numerals:
[0027] 1-collecting tank; 2-support frame; 21-rod No. 1; 22-rod No. 2; 23-rod No. 3; 24-tripod No. 1; 25-tripod No. 2; 3-oiling device; 31-box body; 32-gear No. 1; 33-gear No. 2; 34-gear No. 3; 35-gear ring; 4-scraper; 41-telescopic rod No. 1; 42-telescopic rod No. 2; 43-blade; 5-sprinkler; 6-oil tank; 7-circulating pump; 8-winch; 9-transmission device; 91-wheel No. 1; 92-wheel No. 2; 93-fixed frame; 94-transmission rod. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0031] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0032] A coating device for cable sheath steel aluminum strip, such as Figures 1 to 4 As shown, it includes a collecting tank 1, a support frame 2, an oil coating device 3, a scraper 4, a nozzle 5, an oil tank 6, a circulating pump 7 and a winch 8. The support frame 2 is fixedly installed above the collecting tank 1. The support frame 2 is composed of a number of round rods, including a No. 1 rod 21, a No. 2 rod 22, a No. 3 rod 23, a No. 1 tripod 24, a No. 2 tripod 25, and a number of supporting rods. The No. 1 tripod 24 and the No. 2 tripod 25 are both equilateral triangle structures composed of three round rods of equal length. The No. 1 tripod 24 is fixed by the No. 1 rod 21, the No. 2 rod 22, and the No. 3 rod 23. It is connected to the No. 2 tripod 25 to form a triangular prism frame, each angle of one side of the triangular prism frame is fixedly connected to the collecting tank 1 through a supporting rod, an oiling device 3 is provided in the middle of the triangular prism frame, a scraper 4 and a nozzle mounting seat are fixedly installed on the No. 1 rod 21, the scraper 4 is on one side of the oiling device 3, the nozzle mounting seat is on the other side of the oiling device 3, a nozzle 5 is provided at the bottom of the nozzle mounting seat, a pipeline on one side of the nozzle mounting seat is connected to the oil tank 6, the oil tank 6 pipeline is connected to the circulation pump 7, the circulation pump 7 pipeline is connected to the collecting tank 1, and a winch 8 is arranged on one side of the collecting tank 1.
[0033] The oiling device 3 comprises a box body 31, the cross section of which is a triangular structure, and a first gear 32, a second gear 33 and a third gear 34 are respectively arranged at the three corners inside the box body 31, and a gear ring 35 is arranged in the middle of the box body 31, and the gear ring 35 is respectively meshed with the first gear 32, the second gear 33 and the third gear 34, and an oiling brush is arranged on the inner side of the gear ring 35, and the rotating oiling brush coats the passing cables.
[0034] A processing hole is respectively provided in the middle of both sides of the box body 31, and the diameter of the processing hole is smaller than the diameter of the gear ring 35 to prevent the gear ring 35 from falling off. The bottom of the box body 31 is an open structure, and the opening structure allows the ointment entering the box body 31 to drip into the collection tank 1.
[0035] The first gear 32 is sleeved on the first rod 21 through the first bearing, the second gear 33 is sleeved on the second rod 22 through the second bearing, and the third gear 34 is sleeved on the third rod 23 through the third bearing, so as to facilitate the rotation of the first gear 32, the second gear 33 and the third gear 34.
[0036] The scraper 4 includes a No. 1 telescopic rod 41, a No. 2 telescopic rod 42 and a blade 43. The No. 1 telescopic rod 41 and the No. 2 telescopic rod 42 are hollow cylindrical structures. The top of the No. 1 telescopic rod 41 is fixedly installed under the No. 1 rod 21, the No. 2 telescopic rod 42 is sleeved into the No. 1 telescopic rod 41, and the blade 43 is installed at the bottom of the No. 2 telescopic rod 42. The No. 1 telescopic rod 41 is provided with a bolt for fixing the No. 2 telescopic rod 42. The length of the scraper 4 can be adjusted according to the diameter of the cable to achieve the best oil scraping effect of the scraper 4.
[0037] The material of the blade 43 is beef tendon to prevent damage to the cable.
[0038] A transmission device 9 is respectively provided on the bottom side of the first tripod 24 and the second tripod 25 to assist the transmission of the cables.
[0039] The transmission device 9 includes a number one wheel 91, a number two wheel 92, and a fixed frame 93. A transmission rod 94 passes through the number one wheel 91 and the number two wheel 92. Both ends of the transmission rod 94 are fixedly connected to both ends of the fixed frame 93. The circumferential surfaces of the number one wheel 91 and the number two wheel 92 are arc-shaped structures.
[0040] A first motor is disposed on one side of the box body 31 to drive the first gear 32 to rotate.
[0041] The model of the circulating pump 7 is PUN-200EAH.
[0042] A coating device for cable sheath steel-aluminum strip, working principle, the staff passes one end of the cable through the support frame 2 and the oiling device 3, binds it to the winch 8, then turns on the winch 8, the No. 1 motor and the circulation pump, the nozzle 5 sprays the lubricant on the steel-aluminum strip, and then the steel-aluminum strip passes through the oiling device 3, the rotating gear ring 35 uses the oiling brush to evenly coat the cable 360°, and then the steel-aluminum strip coated with ointment passes through the scraper 4, the scraper 4 scrapes off the excess ointment on the surface of the steel-aluminum strip, and the scraped ointment drips into the collecting tank 1, at this time, the cable with the steel-aluminum strip surface evenly coated is collected by the winch 8, and the ointment dropped into the collecting tank 1 re-enters the oil tank 6 under the action of the circulation pump 7, and continues to coat the steel-aluminum strip through the nozzle 5 until all the steel-aluminum strips are coated.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A coating device for cable sheath steel aluminum strip, characterized in that: The invention comprises a support frame (2), an oil coating device (3), a scraper (4), a nozzle (5), an oil tank (6), a circulation pump (7) and a winch (8), wherein the support frame (2) is fixedly installed above the collecting tank (1), and the support frame (2) comprises a No. 1 rod (21), a No. 2 rod (22), a No. 3 rod (23), a No. 1 tripod (24), a No. 2 tripod (25), and a plurality of supporting rods, wherein the cross sections of the No. 1 tripod (24) and the No. 2 tripod (25) are both equilateral triangle structures, and the No. 1 tripod (24) is fixedly connected to the No. 1 rod (21), the No. 2 rod (22), and the No. 3 rod (23). The second tripod (25) forms a triangular prism frame, each angle of one side of the triangular prism frame is fixedly connected to the collection tank (1) via a supporting rod, an oiling device (3) is provided in the middle of the triangular prism frame, a scraper (4) and a nozzle mounting seat are fixedly installed on the first rod (21), the scraper (4) and the nozzle mounting seat are respectively located on both sides of the oiling device (3), a nozzle (5) is provided at the bottom of the nozzle mounting seat, a pipeline on one side of the nozzle mounting seat is connected to an oil tank (6), a pipeline of the oil tank (6) is connected to a circulation pump (7), a pipeline of the circulation pump (7) is connected to the collection tank (1), and a winch (8) is arranged on one side of the collection tank (1); The oiling device (3) comprises a box body (31), the cross section of the box body (31) is a triangular structure, a first gear (32), a second gear (33) and a third gear (34) are respectively arranged at three corners inside the box body (31), a gear ring (35) is arranged in the middle of the box body (31), the gear ring (35) is respectively meshed with the first gear (32), the second gear (33) and the third gear (34), and an oiling brush is arranged on the inner side of the gear ring (35); A processing hole is respectively provided in the middle of both sides of the box body (31), the diameter of the processing hole is smaller than the diameter of the gear ring (35), and the bottom of the box body (31) is an open structure; The first gear (32) is sleeved on the first rod (21) through the first bearing, the second gear (33) is sleeved on the second rod (22) through the second bearing, and the third gear (34) is sleeved on the third rod (23) through the third bearing; The scraper (4) comprises a first telescopic rod (41), a second telescopic rod (42) and a blade (43). The first telescopic rod (41) and the second telescopic rod (42) are hollow cylindrical structures. The top of the first telescopic rod (41) is fixedly installed below the first rod (21). The second telescopic rod (42) is sleeved into the first telescopic rod (41). The blade (43) is installed at the bottom of the second telescopic rod (42). The first telescopic rod (41) is provided with a bolt for fixing the second telescopic rod (42).
2. The coating device for cable sheath steel aluminum strip according to claim 1 is characterized in that: The material of the blade (43) is beef tendon.
3. The coating device for cable sheath steel aluminum strip according to claim 1 is characterized in that: A conveying device (9) is respectively provided on the bottom edge of the No. 1 tripod (24) and the No. 2 tripod (25).
4. The coating device for cable sheath steel aluminum strip according to claim 3 is characterized in that: The transmission device (9) comprises a number one wheel (91), a number two wheel (92), and a fixed frame (93); a transmission rod (94) passes through the number one wheel (91) and the number two wheel (92); two ends of the transmission rod (94) are respectively fixedly connected to two ends of the fixed frame (93); and the circumferential surfaces of the number one wheel (91) and the number two wheel (92) are arc-shaped structures.
5. The coating device for cable sheath steel aluminum strip according to claim 1 is characterized in that: A first motor for driving a first gear (32) to rotate is provided on one side of the box body (31).
6. The coating device for cable sheath steel aluminum strip according to claim 1 is characterized in that: The model of the circulating pump (7) is PUN-200EAH.
Citation Information
Patent Citations
Coating device for cable sheath steel aluminum strip
CN212120449U