Full-body imitation stone glass mosaic molding equipment and production process
By designing the mosaic molding equipment of the whole body of stone glass, using wiring and fabric mechanism to form patterns, and avoiding material collapse through the storage cavity structure of the feeding device, the pattern diversity and material collapse problems in the prior art are solved, and high-quality Brick production.
Patent Information
- Application Number
- CN201911343563.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2039-12-24
AI Technical Summary
It is difficult to effectively produce all-purpose stone glass mosaic bricks with different patterns in the prior art, and it is easy to have material collapse problems during transportation, affecting production quality.
A full-body imitation stone glass mosaic forming equipment is designed, including a wiring mechanism, a cloth mechanism, a feeding device and a molding device. Various line patterns are formed by the wiring mechanism, and secondary fabrics are used to form blanks on the basis of which, and the feeding device forms a storage cavity through the third conveying belt and edge barrier strips to avoid collapse of materials.
The efficient production of all-body imitation stone glass mosaic bricks with different patterns is achieved, avoiding the problem of material collapse and significantly improving the production quality of the product.
Smart Images

Figure CN111056734B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of brick production, and in particular to a whole body imitation stone glass mosaic forming device and a production process thereof. Background Art
[0002] In the building materials industry, people have an increasing demand for full-body imitation stone glass mosaics. In order to meet the various usage needs of different consumers, it is necessary to design full-body imitation stone glass mosaics with different patterns and textures. To this end, it is necessary to design relevant equipment to ensure the production quality of the full-body imitation stone glass mosaic blanks. Summary of the invention
[0003] The present invention aims to solve at least one of the above-mentioned technical problems in the related art to a certain extent. To this end, the present invention provides a whole body imitation stone glass mosaic forming device, which can meet the needs of producing blanks with different patterns.
[0004] To achieve the above object, the technical solution of the present invention is as follows:
[0005] The present invention also provides a production process using the above-mentioned whole body imitation stone glass mosaic forming equipment.
[0006] According to the first aspect of the present invention, the whole body imitation stone glass mosaic forming equipment comprises: a cloth device, including a wiring mechanism, a cloth mechanism and a first conveyor belt, the first conveyor belt is obliquely installed on the frame, a plurality of the wiring mechanisms are arranged above the first conveyor belt in a stepped distribution, and the cloth mechanism is connected to the discharge end of the first conveyor belt; a feeding device, installed below the cloth mechanism, including a second conveyor belt and a third conveyor belt running synchronously, a sidewall strip and a blanking mechanism, the second conveyor belt is bent, including a longitudinal portion and a transverse portion, the longitudinal portion is inclined or perpendicular to the longitudinal portion. transverse portion; the third conveyor belt is longitudinally installed in front of the longitudinal portion and above the transverse portion; the side guard strips are arranged around both sides of the belt of the third conveyor belt, and run synchronously with the third conveyor belt, and the outer side surface of the side guard strips is affixed to the front end surface of the longitudinal portion; a storage cavity is formed between the third conveyor belt, the longitudinal portion and the side guard strips, and the blanking mechanism is installed above the storage cavity for receiving the blank delivered from the distribution mechanism; the forming device includes a transport mechanism and a blank pressing mold, and the transport mechanism is connected to the discharge end of the transverse portion for transferring the blank from the transverse portion to the blank pressing mold.
[0007] According to an embodiment of the present invention, a whole body imitation stone glass mosaic forming device has at least the following beneficial effects: various line patterns are formed by a wiring mechanism, and secondary cloth is performed on the basis of the line patterns to form a blank, thereby meeting the production requirements of different blanks; the feeding mechanism effectively avoids the problem of material collapse of the blank during transportation, thereby greatly improving the production quality of the product.
[0008] According to some embodiments of the present invention, the wiring mechanism includes a material bin, a blanking roller, a cutting device, a first drive and a second drive, the material bin includes a blanking port, the blanking roller is transversely installed in the blanking port, the first drive drives the blanking roller to rotate to control the blanking speed of the material bin, the cutting device is movably installed at the blanking port and below the blanking roller, and the second drive drives the cutting device to move to control the opening and closing of the blanking port.
[0009] According to some embodiments of the present invention, the material breaking device includes a material breaking plate, which is rotatably installed at the blanking port and below the blanking roller, and the second driver drives the material breaking plate to flip to control the opening and closing of the blanking port.
[0010] According to some embodiments of the present invention, the material dropping mechanism includes a material dropping hopper, a sensor and a glass baffle, the sensor is installed at the discharge port of the material dropping hopper, and the glass baffle is located between the sensor and the discharge port of the material dropping hopper.
[0011] According to some embodiments of the present invention, the glass baffle is located at the upward extension surface of the front end surface of the longitudinal portion, the upper part of the third conveyor belt is higher than the upper part of the longitudinal portion, and the storage cavity is formed between the glass baffle, the longitudinal portion and the third conveyor belt.
[0012] According to some embodiments of the present invention, the compacting mold includes an upper mold core and a lower mold core, and the lower mold core moves up and down relative to the upper mold core; the transportation mechanism includes a mobile frame, a fourth conveyor belt and a third drive, the fourth conveyor belt is installed on the mobile frame, and the third drive drives the mobile frame to move horizontally above the upper mold core.
[0013] According to some embodiments of the present invention, the molding device further includes a scraper mechanism, which includes a scraper plate, a connecting frame and a fourth driver, wherein the scraper plate is fixedly connected to the connecting frame, and the fourth driver drives the connecting frame to move horizontally above the lower mold core.
[0014] According to some embodiments of the present invention, the scraper mechanism is movably mounted on the movable frame, and the fourth driver drives the scraper to move relative to the movable frame.
[0015] According to some embodiments of the present invention, a discharge plate is installed at the discharge end of the fourth conveyor belt, and the discharge plate is arranged along the inclined downward tangent direction of the discharge end of the fourth conveyor belt.
[0016] The production process according to the second aspect of the present invention comprises the following steps:
[0017] S1: Mix the raw materials to form a solid-liquid mixed state, and then stir and dry them;
[0018] S2: Screening the dried material into powder, and storing the powder in a warehouse for standby use;
[0019] S3: The powder enters the wiring mechanism to lay the line pattern;
[0020] S4: the powder enters the feeding mechanism again, and is fed again to form a blank based on the line pattern formed in S3;
[0021] S5: The formed green body is transferred to the green body mold through the feeding device and the transport mechanism; wherein, when the fourth conveyor belt of the transport mechanism feeds the lower mold core, the lower mold core moves upward and approaches the fourth conveyor belt;
[0022] S6: After the green body is transferred to the mold cavity of the lower mold core, the green body pressing mold is closed to press the green body to form a brick.
[0023] The production process according to the embodiment of the present invention has at least the following beneficial effects: effectively avoiding the problem of material collapse during the production of brick blanks and greatly improving the production quality of brick blanks.
[0024] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 It is a structural schematic diagram of the feeding device of the present invention;
[0028] Figure 3 is a schematic structural diagram of a second conveyor belt of the present invention;
[0029] Figure 4 is a schematic structural diagram of a third conveyor belt of the present invention;
[0030] Figure 5It is a schematic diagram of the structure of the feeding device of the present invention when viewed from the left;
[0031] Figure 6 It is a schematic diagram of the feeding device of the present invention as viewed from the left;
[0032] Figure 7 It is a structural schematic diagram of the material distribution device of the present invention;
[0033] Figure 8 It is a structural schematic diagram of the wiring mechanism of the present invention;
[0034] Fig. 9 It is a schematic diagram of a use state of the wiring mechanism of the present invention;
[0035] Fig.10 It is a schematic diagram of a use state of the wiring mechanism of the present invention;
[0036] Fig.11 It is a structural schematic diagram of the molding device of the present invention;
[0037] Fig.12 It is a schematic diagram of the structure of the transport mechanism of the present invention;
[0038] Fig.13 is a schematic diagram of the fourth conveyor belt structure of the present invention;
[0039] Fig.14 It is a schematic diagram of the connecting frame structure of the present invention. DETAILED DESCRIPTION
[0040] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0041] Reference Figures 1 to 6, a whole body imitation stone glass mosaic forming equipment, including: a cloth device 100, including a wiring mechanism 110, a cloth mechanism 120 and a first conveyor belt 130, the first conveyor belt 130 is obliquely installed on a frame 200, a plurality of the wiring mechanisms 110 are arranged above the first conveyor belt 130 in a stepped distribution, and the cloth mechanism 120 is connected to the discharge end of the first conveyor belt 130; a feeding device 300, installed below the cloth mechanism 120, including a second conveyor belt 310 and a third conveyor belt 320 running synchronously, a sidewall strip 330 and a blanking mechanism 340, the second conveyor belt 310 is bent, including a longitudinal portion 311 and a transverse portion 312, the longitudinal portion 311 is inclined or perpendicular to the transverse portion 312; the third The conveyor belt 320 is longitudinally installed in front of the longitudinal part 311 and above the transverse part 312; the side guard strip 330 is arranged around both sides of the belt of the third conveyor belt 320, and runs synchronously with the third conveyor belt 320, and the outer side surface of the side guard strip 330 is affixed to the front end surface of the longitudinal part 311; a storage cavity 350 is formed between the third conveyor belt 320, the longitudinal part 311 and the side guard strip 330, and the blanking mechanism 340 is installed above the storage cavity 350, and is used to receive the blank conveyed from the distribution mechanism 120; the molding device 400 includes a transportation mechanism 410 and a blanking mold 420, and the transportation mechanism 410 is connected to the discharge end of the transverse part 312, and is used to transfer the blank from the transverse part 312 to the blanking mold 420.
[0042] When working, Figure 1 and Figure 7 As shown, the powder enters each wiring mechanism 110, and each wiring mechanism 110 performs cloth laying on the first conveyor belt 130 to form a line pattern of the whole body imitation stone glass mosaic. The first conveyor belt 130 is installed obliquely, and the stepped distribution of each wiring mechanism 110 is matched to reduce the space occupied. The combination of multiple wiring mechanisms 110 can efficiently form cloth with various line patterns; after the line pattern is laid, it is transported to the laying mechanism 120 along the first conveyor belt 130, and the laying mechanism 120 performs secondary laying on the basis of the line pattern to form a blank, thereby completing the laying process.
[0043] After the blank is distributed through the distribution device 100, it enters the blanking mechanism 340 of the feeding device 300. The blank is dropped into the storage cavity 350 along the blanking mechanism 340 for secondary shaping. At this time, the second conveyor belt 310 and the third conveyor belt 320 are in a stationary state. Figure 6As shown, a certain distance A is formed between the longitudinal portion 311 of the third conveyor belt 320 and the second conveyor belt 310, and the distance A is set according to the thickness of the blank, and the sidewall belt of corresponding thickness is selected according to the size of the distance A; there is a certain distance B between the bottom of the third conveyor belt 320 and the upper end surface of the transverse portion 312 to form the discharge port of the storage cavity 350, and the size of the distance B is not less than the size of the distance A; after the blank is accumulated to a certain height in the storage cavity 350, the height forms the length of the blank, and the blank stops falling to the blanking mechanism 340, as shown in FIG. Figure 6 As shown, the belt located at the front end of the second conveyor belt 310 runs from top to bottom, and the belt located at the rear end of the third conveyor belt 320 runs from top to bottom. The second conveyor belt 310 and the third conveyor belt 320 run synchronously at the same speed, and the blanks are transported from the storage cavity 350 to the cross section 312; Figure 2 As shown, the blank is secondarily shaped in the storage cavity 350, that is, the blank enters the storage cavity 350, and the front and rear end surfaces of the blank are supported by the longitudinal part 311 and the third conveyor belt 320, and the sidewall strips 330 on both sides limit the width direction of the blank, so that the blank is secondarily shaped in the storage cavity 350 to form a certain degree of compactness. When the blank is transported from the storage cavity 350 to the transverse part 312, the blank will not collapse in its thickness direction, ensuring the quality of the blank during transportation. The second conveyor belt 310 and the third conveyor belt 320 run synchronously at the same speed to avoid the blank being transported out of the storage cavity 350. Dislocation friction with the belt surface causes damage to the pattern texture on the blank. The blank is transported to the forming device 400 through the transverse part 312, and the blank is transported to the blank pressing mold 420 by the transport mechanism 410 for pressing, thereby forming a brick blank.
[0044] In a specific embodiment of the present invention, Figure 2 , Figure 3 and Figure 4As shown, the third conveyor belt 320 is plate-shaped and installed parallel to the longitudinal portion 311, so as to form a storage cavity 350 between the third conveyor belt 320 and the longitudinal portion 311, so as to achieve synchronous and speed operation with the longitudinal portion 311; the third conveyor belt 320 is installed in front of the longitudinal portion 311 through an adjusting screw, and the distance between the third conveyor belt 320 and the longitudinal portion 311 is adjusted by the adjusting screw to meet the thickness requirements of all formed blanks, thereby facilitating production. The bottom of the third conveyor belt 320 is located above the turning point of the second conveyor belt 310, and the arc-shaped turning point of the lower part of the side guard strip 330 abuts against the turning point of the second conveyor belt 310; the turning point is the transition bending position of the longitudinal portion 311 and the transverse portion 312, and the bottom of the side guard strip 330 is coordinated with the turning point to control the size of the discharge port of the storage chamber 350. At the same time, the abutting force of the side guard strip 330 on the turning point is used to make the belt at the transition position between the longitudinal portion 311 and the transverse portion 312 in a taut state, thereby ensuring stability during the conveyance of the blank.
[0045] In some specific embodiments of the present invention, Figure 8 As shown, the wiring mechanism 110 includes a material bin 111, a blanking roller 112, a cutting device 140, a first driver 113 and a second driver 114. The material bin 111 includes a blanking port 115. The blanking roller 112 is horizontally installed in the blanking port 115. The first driver 113 drives the blanking roller 112 to rotate to control the blanking speed of the material bin 111. The cutting device 140 is movably installed at the blanking port 115 and below the blanking roller 112. The second driver 114 drives the cutting device 140 to move to control the opening and closing of the blanking port 115.
[0046] During operation, the powder used to arrange the line pattern is stored in the silo 111, and the first driver 113 drives the blanking roller 112 to rotate. The powder in the silo 111 first falls on the surface of the blanking roller 112 and is discharged below the blanking port 115 as the blanking roller 112 rotates. The first driver 113 controls the rotation speed of the blanking roller 112 to control the blanking speed of the powder. Fig. 9As shown, the second driver 114 drives the material breaking device 140 to open, so that the powder passes through the material dropping roller 112 and falls from the material dropping port 115 onto the first conveyor belt 130 to form a line pattern. The second driver 114 can drive the material breaking device 140 to close at any time to stop the material dropping, thereby breaking the line pattern formed on the first conveyor belt 130; multiple wiring mechanisms 110 are distributed in a stepped manner from top to bottom along the first conveyor belt 130 above the first conveyor belt 130, and then through the cooperation of the material dropping rollers 112 and the material breaking device 140 of each material distribution mechanism 120, a combination of different line patterns is formed on the first conveyor belt. Through the cooperation of the multi-level wiring mechanism 110, fabrics with various line patterns are efficiently formed to meet the production requirements of various line patterns of full-body imitation stone glass mosaics. In this embodiment, the blanking roller 112 can use a carved roller in the prior art to allow the powder to form more line pattern combinations; after the wiring mechanism 110 forms a line pattern on the first conveyor belt 130, the line pattern is transported to the distribution mechanism 120 along the first conveyor belt 130, and the distribution mechanism 120 performs distribution based on the line pattern to form a blank of the whole body imitation stone glass mosaic, thereby completing the prototype distribution process of the whole body imitation stone glass mosaic.
[0047] The blanking opening 115 is in an elongated strip shape and is parallel to the width direction of the first conveyor belt 130 . The shape of the blanking opening 115 matches the blanking roller 112 to form a line pattern on the first conveyor belt 130 .
[0048] In some specific embodiments of the present invention, the material breaking device 140 includes a material breaking plate 141, which is rotatably installed at the blanking port 115 and below the blanking roller 112. The second driver 114 drives the material breaking plate 141 to flip to control the opening and closing of the blanking port 115. The overall shape of the material breaking plate 141 matches the blanking port 115. The material breaking plate 141 is connected to the second driver 114 via a rotating shaft. The second driver 114 drives the material breaking plate 141 to flip, such as Fig.10 As shown, when there is no need to drop material onto the first conveyor belt 130, the second driver 114 drives the material breaking plate 141 to flip upward to cover the material dropping opening 115; Fig. 9 As shown, the second driver 114 drives the material breaking plate 141 to flip downward to open the material dropping opening 115 to achieve material dropping.
[0049] In this embodiment, the material distributing mechanism 120 may be a material distributing device existing in the art.
[0050] Reference Figure 3 and Figure 6In some specific embodiments of the present invention, the blanking mechanism 340 includes a blanking hopper 341, a sensor 342 and a glass baffle 343. The sensor 342 is installed at the discharge port of the blanking hopper 341, and the glass baffle 343 is located between the sensor 342 and the discharge port of the blanking hopper 341. The sensor 342 is connected to the material distribution mechanism 120 to control whether the material distribution mechanism 120 transports the blank to the blanking hopper 341. The blank enters the storage cavity 350 through the blanking hopper 341, thereby ensuring the smoothness of the blank dropping from the blanking mechanism 340 to the storage cavity 350. The sensor 342 is used to sense the blank position formed in the storage bin 111 to determine the length of the blank during the secondary shaping, and the glass baffle 343 blocks the blank.
[0051] The sensor 342 is installed above the longitudinal portion 311, the glass baffle 343 is located at the upward extension surface of the front end surface of the longitudinal portion 311, the upper part of the third conveyor belt 320 is higher than the upper part of the longitudinal portion 311, and a storage cavity 350 is formed between the glass baffle 343, the longitudinal portion 311 and the third conveyor belt 320. With this structure, the sensor 342 can well monitor and control the height of the blank in the storage cavity 350 in real time.
[0052] The glass baffle 343 is located at the upward extension surface of the front end surface of the longitudinal portion 311 , the upper portion of the third conveyor belt 320 is higher than the upper portion of the longitudinal portion 311 , and the storage chamber 350 is formed between the glass baffle 343 , the longitudinal portion 311 and the third conveyor belt 320 .
[0053] Reference Figure 1 and Fig.11In some specific embodiments of the present invention, the green sheet mold 420 includes an upper mold core 421 and a lower mold core 422, and the lower mold core 422 is lifted and lowered relative to the upper mold core 421; the transportation mechanism 410 includes a moving frame 411, a fourth conveyor belt 412 and a third driver (not shown in the figure), and the fourth conveyor belt 412 is installed on the moving frame 411, and the third driver drives the moving frame 411 to move horizontally above the upper mold core 421; the green sheet is transported from the transverse portion 312 to the fourth conveyor belt 412, and the third driver drives the fourth conveyor belt 412 to move toward the green sheet mold 420. At this time, the upper mold core 421 is moved upward and downward. 421 and the lower mold core 422 are in an open state, and the lower mold core 422 is lifted and moved by the lifting mechanism of the prior art in the field, the fourth conveyor belt 412 moves above the lower mold core 422, and the lower mold core 422 moves up and close to the fourth conveyor belt 412, reducing the distance between the lower mold core 422 and the discharge end of the fourth conveyor belt 412. The fourth conveyor belt 412 runs, and the movable frame 411 cooperates with the movement, and the blank falls from the fourth conveyor belt 412 into the mold cavity of the lower mold core 422, and then the movable frame 411 drives the fourth conveyor belt 412 to leave the blank pressing mold 420, and the upper mold core 421 and the lower mold core 422 are molded together to press the blank to form a brick blank. In the present embodiment, the upper mold core 421110 and the lower mold core 422120 can be closed by moving the lower mold core 422120 toward the upper mold core 421110 alone, or by moving the upper mold core 421110 downward. The lower mold core 422120 is lifted and lowered to cooperate with the transportation mechanism 410200 to transfer the blank, thereby reducing the drop of the blank from the conveyor belt 220 to the lower mold core 422120, effectively avoiding the occurrence of faults in the blank during the transfer process that damages its pattern texture, thereby efficiently ensuring the quality of the pressed product.
[0054] Reference Fig.11 and Fig.14 In some embodiments of the present invention, the molding device 400 further includes a scraper mechanism 430, which includes a scraper 431, a connecting frame 432 and a fourth driver (not shown in the figure), wherein the scraper 431 is fixedly connected to the connecting frame 432, and the fourth driver drives the connecting frame 432 to move horizontally above the lower mold core 422; the blank on the fourth conveyor belt 412220 is transferred to the mold cavity of the lower mold core 422120 After the blank is transferred to the lower mold core 422120, the lower mold core 422120 descends, the scraper mechanism 430300 is started, the fourth driver drives the connecting frame 432320 to move, and the scraper 431310 moves with the connecting frame 432320 to scrape the upper surface of the blank. Finally, the transportation mechanism 410200 and the scraper mechanism 430300 leave the pressing mold 420100, and the upper mold core 421110 and the lower mold core 422120 are combined to press the blank.
[0055] In a further embodiment of the present invention, the scraper mechanism 430 is movably mounted on the movable frame 411, and the fourth driver drives the scraper 431 to move relative to the movable frame 411; when the movable frame 411210 moves, it also drives the scraper mechanism 430300 to move, thereby reducing the moving time and improving the production efficiency.
[0056] Reference Fig.12 and Fig.13 In a further embodiment of the present invention, a discharge plate 413 is installed at the discharge end of the fourth conveyor belt 412, and the discharge plate 413 is arranged along the inclined downward tangent direction of the discharge end of the fourth conveyor belt 412. The discharge plate 413225 is utilized to further reduce the height difference when the blank is transferred to the lower mold core 422120, thereby improving the continuity of the blank transfer and more efficiently ensuring the quality of the product pressed blank.
[0057] The first driver 113 , the second driver 114 , the third driver and the fourth driver are preferably motors.
[0058] A production process of a full-body imitation stone glass mosaic using the above-mentioned full-body imitation stone glass mosaic molding equipment is characterized by comprising the following steps:
[0059] S1: mixing raw materials to form a solid-liquid mixed state, and then stirring and drying; the raw materials may be brick powder raw materials commonly used in the art;
[0060] S2: Screening the dried material to form powder, and storing the powder in a warehouse for standby use, thereby completing the powder processing;
[0061] S3: The powder enters the wiring mechanism 110 to lay the line pattern, so as to form various line patterns;
[0062] S4: the powder enters the distributing mechanism 120, and is distributed for the second time to form a blank based on the line pattern formed in S3. After the second distribution, the blank and the line pattern are combined to meet the different line pattern or shape requirements in the production process of the whole body imitation stone glass mosaic;
[0063] S5: The formed green body is transferred to the green body mold 420 through the feeding device 300 and the transport mechanism 410; wherein, when the fourth conveyor belt 412 of the transport mechanism 410 feeds the material to the lower mold core 422, the lower mold core 422 moves up and approaches the fourth conveyor belt 412, and the height difference of the green body transferred to the mold cavity of the lower mold core 422 is reduced by the movement of the lower mold core 422, so as to effectively avoid the green body from being broken and damaging its pattern;
[0064] S6: After the green body is transferred to the mold cavity of the lower mold core 422, the green body pressing mold 420 is closed to press the green body to form a brick. This production process effectively avoids the problem of material collapse during the production of bricks, and greatly improves the production quality of bricks.
[0065] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A whole body imitation stone glass mosaic forming equipment, characterized in that: Along the conveying direction: A material distributing device (100) comprises a wiring mechanism (110), a material distributing mechanism (120) and a first conveyor belt (130), wherein the first conveyor belt (130) is obliquely installed on a frame (200), a plurality of the wiring mechanisms (110) are installed above the first conveyor belt (130) in a stepped distribution, and the material distributing mechanism (120) is connected to the discharge end of the first conveyor belt (130); the wiring mechanism (110) is used for distributing material with a line pattern, and the material distributing mechanism (120) performs secondary distributing on the basis of the line pattern; A feeding device (300) is installed below the material distributing mechanism (120), and comprises a second conveyor belt (310) and a third conveyor belt (320) running synchronously and at the same speed, a sidewall strip (330) and a material dropping mechanism (340); the second conveyor belt (310) is bent, and comprises a longitudinal portion (311) and a transverse portion (312); the longitudinal portion (311) is perpendicular to the transverse portion (312); the third conveyor belt (320) is installed longitudinally in front of the longitudinal portion (311) and above the transverse portion (312); The side guard strip (330) is arranged around both sides of the third conveyor belt (320) and runs synchronously with the third conveyor belt (320). The outer side surface of the side guard strip (330) is attached to the front end surface of the longitudinal portion (311). A material storage cavity (350) is formed between the third conveyor belt (320), the longitudinal portion (311) and the side guard strip (330). The blanking mechanism (340) is installed above the material storage cavity (350) and is used to receive the blanks conveyed from the material distribution mechanism (120). The molding device (400) comprises a transport mechanism (410) and a green compacting mold (420), wherein the transport mechanism (410) is connected to the discharge end of the transverse portion (312) and is used to transfer the green compact from the transverse portion (312) to the green compacting mold (420); The material dropping mechanism (340) comprises a material dropping hopper (341), a sensor (342) and a glass baffle (343), wherein the sensor (342) is installed at the material discharge port of the material dropping hopper (341), and the glass baffle (343) is located between the sensor (342) and the material discharge port of the material dropping hopper (341); The glass baffle (343) is located at the upward extension surface of the front end surface of the longitudinal portion (311), the upper part of the third conveyor belt (320) is higher than the upper part of the longitudinal portion (311), and the storage chamber (350) is formed between the glass baffle (343), the longitudinal portion (311) and the third conveyor belt (320).
2. The whole body imitation stone glass mosaic forming equipment according to claim 1 is characterized by: The wiring mechanism (110) comprises a material bin (111), a material dropping roller (112), a material cutting device (140), a first driver (113) and a second driver (114); the material bin (111) comprises a material dropping opening (115); the material dropping roller (112) is transversely installed in the material dropping opening (115); the first driver (113) drives the material dropping roller (112) to rotate to control the material dropping speed of the material bin (111); the material cutting device (140) is movably installed at the material dropping opening (115) and below the material dropping roller (112); the second driver (114) drives the material cutting device (140) to move to control the opening and closing of the material dropping opening (115).
3. The whole body imitation stone glass mosaic forming equipment according to claim 2 is characterized by: The material breaking device (140) comprises a material breaking plate (141), which is rotatably mounted at the material dropping opening (115) and below the material dropping roller (112), and the second driver (114) drives the material breaking plate (141) to flip to control the opening and closing of the material dropping opening (115).
4. The whole body imitation stone glass mosaic forming equipment according to claim 1 is characterized by: The compacting mold (420) comprises an upper mold core (421) and a lower mold core (422), and the lower mold core (422) is movable up and down relative to the upper mold core (421); The transport mechanism (410) comprises a movable frame (411), a fourth conveyor belt (412) and a third driver, wherein the fourth conveyor belt (412) is installed on the movable frame (411), and the third driver drives the movable frame (411) to move horizontally above the upper mold core (421).
5. The whole body imitation stone glass mosaic forming equipment according to claim 4 is characterized by: The molding device (400) further comprises a scraper mechanism (430), the scraper mechanism (430) comprising a scraper plate (431), a connecting frame (432) and a fourth driver, the scraper plate (431) being fixedly connected to the connecting frame (432), and the fourth driver driving the connecting frame (432) to move horizontally above the lower mold core (422).
6. The whole body imitation stone glass mosaic forming equipment according to claim 5 is characterized by: The scraper mechanism (430) is movably mounted on the movable frame (411), and the fourth driver drives the scraper (431) to move relative to the movable frame (411).
7. The whole body imitation stone glass mosaic forming equipment according to claim 4 is characterized by: A discharge plate (413) is installed at the discharge end of the fourth conveyor belt (412), and the discharge plate (413) is arranged along the inclined downward tangent direction of the discharge end of the fourth conveyor belt (412).
8. A production process of a full-body imitation stone glass mosaic using the full-body imitation stone glass mosaic forming equipment according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: mixing the raw materials to form a solid-liquid mixed state, and then stirring and drying; S2: Screening the dried material to form powder, and storing the powder in a warehouse for standby use; S3: the powder enters the wiring mechanism (110) to form a line pattern; S4: the powder enters the distribution mechanism (120) and is distributed again to form a blank based on the line pattern formed in S3; S5: The formed green body is transferred to the green body pressing mold (420) through the feeding device (300) and the transportation mechanism (410); When the fourth conveyor belt (412) of the transport mechanism (410) distributes material to the lower mold core (422), the lower mold core (422) moves upward to be close to the fourth conveyor belt (412); S6: After the green body is transferred to the mold cavity of the lower mold core (422), the green body pressing mold (420) is closed to press the green body to form a brick.
Citation Information
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