Rainproof curtain wall and its production method and application
By designing a rainproof curtain wall, the drainage and ventilation space between the inner layer, elastic protrusions and surface layer is used to solve the problem that moisture condensation on the outer surface of the building cannot be eliminated in time, and the drying and life of the building is extended.
Patent Information
- Application Number
- CN202010218192.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-25
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2040-03-25
AI Technical Summary
Due to the lack of effective drainage structure on the exterior surface of existing buildings, moisture condensation cannot be removed in time, which easily forms mold and shortens the service life of the building.
A rainproof curtain wall is designed, including an inner layer, elastic protrusion and surface layer. By fixing the inner layer to the insulation layer of the building and the surface layer is fixed to the outer wall hanging panel structure, forming a drainage and ventilation space, the condensation can flow downward, avoid moisture accumulation, and bring out moisture through the air flow.
It achieves drying of the outer surface of the building, avoids mold formation, extends the life of the building, and ensures the insulation efficiency of the insulation layer, saving energy and energy consumption.
Smart Images

Figure CN111255126B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building waterproofing, moisture permeability, drainage and ventilation, and in particular to a rainproof curtain wall and a production method and application thereof. Background Art
[0002] When the temperature difference between indoor and outdoor is large, Figure 1 As shown, a large amount of moisture condensation will form on the outer surfaces of prefabricated buildings, shelters, wooden buildings and other buildings, affecting the life of the buildings.
[0003] In order to solve the above problems, Figure 2 As shown, in the prior art, a breathing paper (ie, waterproof and breathable cloth, housewrap) is often added to the outer surface of the building to cause moisture condensation to occur on the surface of the breathing paper.
[0004] However, since the surface of the breathing paper does not have a drainage structure to guide the flow of moisture condensation, the moisture condensation on the surface of the breathing paper cannot be removed in time due to capillary action, and it is difficult to ensure the dryness of the surface of the breathing paper and the back of the exterior wall. Therefore, mold is easily formed, reducing the service life of the building. Summary of the invention
[0005] In view of the deficiencies in the prior art, an object of the present invention is to provide a rainproof curtain wall which has good drainage and ventilation effects, reduces material and labor costs, saves construction costs, and can extend the life of the building.
[0006] The above-mentioned object of the present invention is achieved through the following technical solutions:
[0007] A rainproof curtain wall comprises an inner layer, a plurality of elastic protrusions arrayed on one side of the inner layer, and a surface layer arranged on the side of each elastic protrusion facing away from the inner layer.
[0008] By adopting the above technical solution, the inner layer is fixed to the insulation layer of the building, and the surface layer is fixed to the external wall hanging board structure of the building, so that the rainproof curtain wall forms a drainage and ventilation space between the insulation layer and the external wall hanging board structure, and condensation can flow downward in the drainage and ventilation space to avoid moisture accumulation on the surface of the insulation layer, so that the outer surface of the insulation layer is dry, which plays a role in drainage and ventilation; at the same time, air flows from bottom to top in the drainage and ventilation space to take out the moisture in the drainage and ventilation space, and the elastic protrusions ensure the gap between the insulation layer and the external wall hanging board structure, which plays the role of rainscreen, further improving the effect of drainage and ventilation, so that the outer surface of the insulation layer and the inner surface of the external wall hanging board structure can be kept dry, and mold will not be generated, thereby extending the life of the building, ensuring the insulation efficiency of the insulation layer, saving energy and energy consumption, and further extending the life of the building. At the same time, by setting the surface layer, each loose elastic protrusion can be supported and positioned to ensure the flatness of the outer plane.
[0009] The present invention is further configured as follows: the material of the elastic protrusions includes EVA or PP or PE or PU or foamed EVA or foamed PP or foamed PE or foamed PU; the inner layer includes a first mesh structure layer or a waterproof and breathable layer or a first waterproof layer, the material of the waterproof and breathable layer includes EVA or PE or PVC or ECB or PU or PP or TPE, and the materials of the first mesh structure layer and the first waterproof layer include EVA or PE or PVC or ECB or PU or TPE or glass fiber; the surface layer includes a second waterproof layer and / or a second mesh structure layer, and the materials of the second waterproof layer and the second mesh structure layer include EVA or PE or PVC or ECB or PU or TPE or glass fiber.
[0010] By adopting the above technical solution, it is disclosed that the elastic protrusions are selected from the above materials in order to meet certain support effects, reduce material costs and meet certain elasticity requirements. Any material that can achieve the above requirements is also within the protection scope of the present invention; at the same time, the required functions of the inner layer and the surface layer, any material that can achieve the above functions is also within the protection scope of the present invention. In addition, the elastic protrusions adopt the above materials to form an incompressible cavity structure between the inner layer and the outer layer, thereby ensuring drainage and ventilation performance and providing better support strength.
[0011] The second object of the present invention is to provide a method for producing the rainproof curtain wall.
[0012] The second object of the present invention is achieved through the following technical solutions:
[0013] A method for producing the rainproof curtain wall, wherein the elastic protrusion is bonded and fixed to the inner layer and the surface layer by hot-melt connection.
[0014] By adopting the above technical solution, the elastic protrusions can be fixed on the inner layer and the surface layer, with good fixing effect and low production cost.
[0015] The third object of the present invention is to provide a production line applying the production method.
[0016] The third object of the present invention is achieved through the following technical solutions:
[0017] A production line using the production method comprises a first unwinder for providing an inner layer, a second unwinder for providing a surface layer, and a feeding device for providing elastic protrusions;
[0018] The feeding device includes a feeding bin for placing material columns, a guide cutting mechanism arranged below the feeding bin for clamping the material columns for movement and cutting the material columns into elastic protrusions, and a feeding crawler arranged below the guide cutting mechanism;
[0019] The end of the feeding crawler along the transmission direction thereof is provided with a heating mechanism and a first bonding mechanism;
[0020] It also includes a second bonding mechanism that is connected to the subsequent station of the first bonding mechanism, and the subsequent station of the second bonding mechanism includes a material storage mechanism and a winding mechanism in sequence;
[0021] The first unwinder feeds materials to a first bonding mechanism, and the second unwinder feeds materials to a second bonding mechanism.
[0022] By adopting the above technical scheme, the production line can be used to produce rainproof curtain walls, wherein the first unwinder provides the inner layer, the second unwinder provides the surface layer; the feeding device provides elastic protrusions; the feeding trough on the feeding track receives the elastic protrusions cut by the guide cutting mechanism, and sends the elastic protrusions to the first heating mechanism, the surface of the elastic protrusions is hot-melted, and then sent to the first bonding mechanism, and at the same time, the inner layer is bonded to the elastic protrusions through the first bonding mechanism and sent out, and the surface layer is sent to the second bonding mechanism, and a counter-point heat-conducting roller is arranged inside the second bonding mechanism for heating the end of the elastic protrusion, and the inner layer, elastic protrusion and surface layer of the preceding workstation are bonded through the second bonding mechanism; after the overall bonding is completed, the rainproof curtain wall is sent to the winding mechanism through the storage mechanism, and the storage mechanism can temporarily store a part of the coiled material, so that the overall production line can maintain continuous operation.
[0023] A fourth object of the present invention is to provide a production line applying the production method.
[0024] The fourth objective of the present invention is achieved through the following technical solutions:
[0025] A production line using the production method comprises, in sequence, a first unwinding mechanism for unwinding the inner layer, a placing table for placing the inner layer, a dripping device for providing elastic protrusions, a second unwinding mechanism for unwinding the surface layer, a hot melt roller, a hot bonding roller, and a rewinding mechanism for rewinding the rainproof curtain wall;
[0026] The first material discharging mechanism and the material receiving mechanism are respectively located at two ends of the placing table, the dripping device, the second material discharging mechanism, the hot melt roller, and the hot bonding roller are located above the placing table, and the hot melt roller and the hot bonding roller are located between the second material discharging mechanism and the material receiving mechanism;
[0027] The inner lining layer is conveyed to the placement table by the first discharge mechanism, and the inner lining layer moves toward the collecting mechanism, the dripping device drops the material liquid on the inner lining layer, and the material liquid dripped on the inner lining layer is cooled to form an elastic protrusion bonded and fixed to the surface of the inner lining layer, the hot melt roller contacts the side of the elastic protrusion facing away from the inner lining layer and melts the contact side of the elastic protrusion, the hot bonding roller presses and fixes the surface layer conveyed by the second discharge mechanism to the melted side surface of the elastic protrusion to form a rainproof curtain wall, and the collecting mechanism collects the rainproof curtain wall.
[0028] By adopting the above technical scheme, the dripping device drips the liquid material onto the inner layer. After cooling, the liquid material dripped onto the inner layer forms an elastic protrusion that is bonded and fixed to the surface of the inner layer, thereby achieving fixation between the elastic protrusion and the inner layer; the elastic protrusion is heated by a hot melt roller to make the elastic protrusion have a certain viscosity, thereby achieving fixation between the elastic protrusion and the surface layer, thereby completing the processing of the entire rainproof curtain wall. The production line is simple, easy to process and manufacture, and reduces production costs.
[0029] A fifth object of the present invention is to provide a production line applying the production method.
[0030] The fifth objective of the present invention is achieved through the following technical solutions:
[0031] A production line using the production method comprises a first unloading rack for providing an inner layer, a second unloading rack for providing a surface layer, and a feeding device for providing elastic protrusions, wherein the feeding device is located between the first unloading rack and the second unloading rack;
[0032] The feeding device comprises a feeding bin and a hot pressing roller arranged at the discharge port of the feeding bin, and the first unloading rack and the second unloading rack feed materials to the hot pressing roller;
[0033] Alternatively, the feeding device includes a feeding bin, a hot pressing roller arranged at the discharge port of the feeding bin, and a pressing roller arranged below the hot pressing roller, a heating tube is arranged between the hot pressing roller and the pressing roller, the first unloading rack feeds the material to the pressing roller, and the second unloading rack feeds the material to the hot pressing roller and the pressing roller in turn.
[0034] By adopting the above technical solution, according to actual use requirements, when the inner layer is the first mesh structure layer and the surface layer is the second mesh structure layer, the inner layer provided by the first unloading rack and the surface layer provided by the second unloading rack are both fed to the hot pressing roller, and the elastic protrusions provided by the feeding bin fall into the hot pressing roller. After the hot pressing roller heats the two ends of the elastic protrusions, the elastic protrusions are pressed and fixed between the inner layer and the surface layer, thereby completing the processing of the rainproof curtain wall; when the inner layer is the waterproof and breathable layer and the surface layer is the second mesh structure layer, the second unloading rack The surface layer provided is fed to the hot pressing roller, and the elastic protrusion provided by the feeding bin falls into the hot pressing roller. After the hot pressing roller heats one end of the elastic protrusion, the elastic protrusion is pressed and fixed on the surface layer, and the surface layer with the elastic protrusion fixed continues to be fed to the pressing roller. During the feeding process, the other end of the elastic protrusion is heated by the heating tube, so that the elastic protrusion has a certain viscosity, so that when the surface layer is fed to the pressing roller, the inner layer fed to the pressing roller can be pressed and fixed with the other end of the elastic protrusion through the pressing roller, thereby completing the processing of the rainproof curtain wall. The entire production line is simple, easy to process and manufacture, and reduces production costs.
[0035] The sixth object of the present invention is to provide a waterproof and breathable roll material with a rainproof curtain wall.
[0036] The sixth objective of the present invention is achieved through the following technical solutions:
[0037] A waterproof and breathable coiled material with a rainproof curtain wall comprises a rainproof curtain wall, wherein the inner layer comprises a waterproof and breathable layer, the surface layer comprises a second waterproof layer, or the surface layer comprises the second waterproof layer and a second mesh structure layer.
[0038] By adopting the above technical scheme, the waterproof and breathable roll material with rainproof curtain wall is suitable for the outer surfaces of different buildings, such as being set on the outer surface of the insulation board of a high-rise building or an assembled building or a wooden house, to form a waterproof and breathable rainproof curtain wall structure, so that the moisture in the insulation layer (i.e. the building insulation board) is absorbed through the inner layer (i.e. the waterproof and breathable layer) and condenses on the surface of the inner layer, overcoming the capillary action, and the condensation can flow downward in the drainage and ventilation space, avoiding the accumulation of water on the surface of the insulation layer, making the outer surface of the insulation layer dry, and playing the role of waterproofing, moisture permeability, drainage and ventilation.
[0039] A seventh object of the present invention is to provide a protective structure having a rainproof curtain wall.
[0040] The seventh object of the present invention is achieved through the following technical solutions:
[0041] A protective structure with a rainproof curtain wall comprises the rainproof curtain wall, wherein the inner layer comprises a first mesh structure layer or a first waterproof layer, and the surface layer comprises a second waterproof layer and / or a second mesh structure layer.
[0042] By adopting the above technical solution, the rainproof curtain wall can be directly installed on the breathing paper on the outer surface of the building to form a rainproof curtain wall structure, which plays the role of drainage, ventilation and moisture permeability.
[0043] An eighth object of the present invention is to provide a ventilation structure with a rainproof curtain wall.
[0044] The eighth objective of the present invention is achieved through the following technical solutions:
[0045] A ventilation structure with a rainproof curtain wall comprises a rainproof curtain wall, wherein the inner layer comprises a first waterproof layer, the surface layer comprises a second waterproof layer and a second mesh structure layer, one side of the second mesh structure layer is fixed to an elastic protrusion, and the other side of the second mesh structure layer is fixed to one side of the second waterproof layer.
[0046] By adopting the above technical solution, the rainproof curtain wall can be used for building ventilation, such as the vents on the ridge of the building, to form a ridge ventilation structure, to achieve ventilation and air exchange in the triangular area of the building roof, and to ensure air circulation.
[0047] The ninth object of the present invention is to provide a protective structure with a rainproof curtain wall.
[0048] The ninth objective of the present invention is achieved through the following technical solutions:
[0049] A protective structure with a rainproof curtain wall comprises the rainproof curtain wall, wherein the inner layer comprises a first mesh structure layer, and the surface layer comprises a second mesh structure layer.
[0050] By adopting the above technical solution, the rainproof curtain wall can replace the wooden keel as a cushion layer on the wall, roof and multi-layer floor, and is flexible, easy to transport and install, and has good drainage and ventilation effects.
[0051] In summary, the beneficial technical effects of the present invention are:
[0052] 1. The inner layer is fixed to the insulation layer of the building, and the surface layer is fixed to the exterior wall panel structure of the building, so that the rainproof curtain wall forms a drainage and ventilation space between the insulation layer and the exterior wall panel structure. Condensation can flow downward in the drainage and ventilation space to avoid moisture accumulation on the surface of the insulation layer, making the outer surface of the insulation layer dry, thus playing a role in drainage and ventilation; at the same time, air flows from bottom to top in the drainage and ventilation space to bring out the moisture in the drainage and ventilation space, and the elastic protrusions ensure the gap between the insulation layer and the exterior wall panel structure, playing the role of a rain screen, further improving the drainage and ventilation effect, thereby keeping the outer surface of the insulation layer and the inner surface of the exterior wall panel structure dry, and preventing mold from forming, thus extending the life of the building, ensuring the insulation efficiency of the insulation layer, saving energy and energy consumption, and further extending the life of the building. At the same time, by setting the surface layer, each loose elastic protrusion can be supported and positioned to ensure the flatness of the outer plane;
[0053] 2. The surface layer can be set as a single-layer or double-layer structure, so as to facilitate dry or wet plastering operations according to actual needs, which is convenient for construction;
[0054] 3. The elastic protrusion is bonded and fixed with the inner layer and the surface layer by hot-melt connection. In the first production method, the first unwinder provides the inner layer, the second unwinder provides the surface layer, the feeding device provides the elastic protrusion, the feeding trough on the feeding crawler receives the elastic protrusion cut by the guide cutting mechanism, and sends the elastic protrusion to the first heating mechanism. The surface of the elastic protrusion is hot-melted and then sent to the first bonding mechanism. At the same time, the inner layer is bonded with the elastic protrusion through the first bonding mechanism and sent out, and the surface layer is sent to the second bonding mechanism. A counterpoint heat conduction roller is arranged inside the second bonding mechanism for heating. The end of the thermoelastic protrusion, the inner layer, elastic protrusion and surface layer of the previous workstation are bonded through the second bonding mechanism. After the overall bonding is completed, the rainproof curtain wall is sent to the winding mechanism through the storage mechanism. The storage mechanism can temporarily store a part of the roll material so that the entire production line can maintain continuous operation; the second production method is that the dripping device drips the material liquid on the inner layer. After the material liquid dripped on the inner layer is cooled, it forms an elastic protrusion that is bonded and fixed to the surface of the inner layer, thereby achieving fixation between the elastic protrusion and the inner layer. The hot melt roller is used to heat the elastic protrusion to make the elastic protrusion have a certain viscosity. , and then the fixation between the elastic protrusion and the surface layer is realized, thereby completing the processing of the entire rainproof curtain wall; the third production method is based on actual use needs. When the inner layer is the first mesh structure layer and the surface layer is the second mesh structure layer, the inner layer and the surface layer are both fed to the hot pressing roller, and the elastic protrusion falls into the hot pressing roller. After the hot pressing roller heats the two ends of the elastic protrusion, the elastic protrusion is pressed and fixed between the inner layer and the surface layer, thereby completing the processing of the rainproof curtain wall; when the inner layer is a waterproof and breathable layer and the surface layer is the second mesh structure layer, the surface layer is fed to the hot pressing roller, and the elastic protrusion provided by the feed bin is The protrusion falls into the hot pressing roller, and after the hot pressing roller heats one end of the elastic protrusion, the elastic protrusion is pressed and fixed on the surface layer, and the surface layer with the elastic protrusion fixed continues to be fed to the pressing roller. During the feeding process, the other end of the elastic protrusion is heated by the heating tube, so that the elastic protrusion has a certain viscosity, so that when the surface layer is fed to the pressing roller, the inner layer fed to the pressing roller can be pressed and fixed with the other end of the elastic protrusion by the pressing roller, thereby completing the processing of the rainproof curtain wall; all three production methods can be used to manufacture rainproof curtain walls, and the cost is relatively low. The second and third production methods have simpler processes;
[0055] 4. This rainproof curtain wall can be used as a waterproof and breathable roll material to form a waterproof and breathable rainproof curtain wall structure, which is applied to the outer surface of the building to play the role of waterproofing, moisture permeability, drainage and ventilation; it can be directly applied to the enclosing structure, such as the outer surface of the breathing paper of the building, to form a rainproof curtain wall structure, which plays the role of drainage, ventilation and moisture permeability; it can be directly applied to the ventilation structure, such as the vents on the roof, to form a ridge ventilation structure, to achieve ventilation and air exchange in the triangular area of the roof of the building, and ensure air circulation; it can also be directly applied to the enclosing structure, such as walls, roofs and multi-layer floors, to replace wooden keels as a cushioning layer, and it is flexible and easy to transport and install. At the same time, it can form a flexible water-following support structure with good drainage and ventilation effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Figure 1 is a schematic diagram of moisture condensation on the outer surface of a building in the background art;
[0057] Figure 2 It is a schematic diagram of moisture condensation on the surface of the breathing paper after the breathing paper is added in the background technology;
[0058] Figure 3 is a schematic structural diagram of Embodiment 1 of the present invention;
[0059] Figure 4 is a three-dimensional schematic diagram of embodiment 1 of the present invention;
[0060] Figure 5 is a schematic diagram of the structure of Embodiment 2 of the present invention;
[0061] Figure 6 is a three-dimensional schematic diagram of embodiment 2 of the present invention;
[0062] Figure 7 is a schematic diagram of the structure of Embodiment 3 of the present invention;
[0063] Figure 8 is a three-dimensional schematic diagram of embodiment 3 of the present invention;
[0064] Fig. 9 is a schematic diagram of the structure of Embodiment 4 of the present invention;
[0065] Fig.10 is a three-dimensional schematic diagram of embodiment 4 of the present invention;
[0066] Fig.11 is a three-dimensional schematic diagram of embodiment 5 of the present invention;
[0067] Fig.12 yes Fig.11 A top view of
[0068] Fig.13 is a schematic diagram of the disassembly of Example 6 of the present invention;
[0069] Fig.14 yes Fig.13 A three-dimensional schematic diagram of
[0070] Fig.15 The production line of embodiment 9 of the present invention;
[0071] Fig.16 is a schematic structural diagram of a feeding crawler and a guide cutting mechanism of a feeding device in Embodiment 9 of the present invention;
[0072] Fig.17 The production line of embodiment 10 of the present invention;
[0073] Fig.18 The production line of embodiment 11 of the present invention;
[0074] Fig.19 This is the production line of embodiment 12 of the present invention.
[0075] Figure numerals: 1, inner layer; 2, elastic protrusion; 3, surface layer; 31, second waterproof layer; 32, second mesh structure layer; 4, first unwinder; 5, second unwinder; 6, feeding device; 61, feeding bin; 62, feeding track; 621, feeding trough; 63, guiding and cutting mechanism; 631, frame; 632, first guide tube; 633, manipulator; 634, second guide tube; 635, cutting knife; 64, vacuum pump; 7, first bonding mechanism; 8, second bonding mechanism; 9, heating mechanism; 10, storage mechanism; 101, cloth storage rack; 102, Cloth storage wheel; 11. Winding mechanism; 111. Winding rack; 112. Turning rack; 113. Turning motor; 114. Winding motor; 115. Winding wheel; 116. Pressing cylinder; 117. Pressing wheel; 12. Breathing paper; 13. Wall; 14. Self-adhesive tape; 15. First feeding mechanism; 16. Placing table; 17. Drip device; 18. Second feeding mechanism; 19. Hot melt roller; 20. Hot bonding roller; 21. Feeding mechanism; 22. First feeding rack; 23. Second feeding rack; 24. Feeding device; 25. Hot pressing roller; 26. Heating tube; 27. Pressing roller. DETAILED DESCRIPTION
[0076] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0077] Example 1
[0078] Reference Figure 3 and Figure 4A rainproof curtain wall comprises an inner layer 1, a plurality of elastic protrusions 2 arrayed on one side of the inner layer 1, and a surface layer 3 arranged on the side of each elastic protrusion 2 away from the inner layer 1, wherein the inner layer 1, the elastic protrusion 2, and the surface layer 3 can all be made of plastic materials, a gap is left between two adjacent elastic protrusions 2, the elastic protrusions 2 in the same row or column are arranged at equal intervals, and the elastic protrusions 2 in two adjacent rows or columns are staggered. Specifically, the inner layer 1 is a waterproof and breathable layer, and its material is EVA or PE or PVC or ECB or PU or PP or TPE; the surface layer 3 is a second waterproof layer 31, and its material is EVA or PE or PVC or ECB or PU or TPE or glass fiber. In this embodiment, the second waterproof layer 31 is a non-woven fabric, and of course it can also be a plastic film, a plastic woven cloth or a glass fiber cloth. One or a combination of several; the material of the elastic protrusion 2 is EVA or PP or PE or PU or foamed EVA or foamed PP or foamed PE or foamed PU, and the thickness of the elastic protrusion 2 is 1-20mm. The array-distributed elastic protrusions 2 are each individually arranged on the inner layer 1, and the cost is low; at the same time, the distribution amount of the elastic protrusions 2 per square and the height of the elastic protrusions can be adjusted according to the different climatic regions where the rainproof curtain wall is applied. The elastic protrusion 2 can be selected as a cylindrical structure with a diameter of 4-20 mm and a Shore hardness of 30-70.
[0079] This embodiment can be applied to waterproof and breathable membranes. By fixing the waterproof and breathable layer to the outer surface of the building with adhesive or nails, a waterproof, breathable and rainproof curtain wall structure (i.e., rainscreen) is formed, which plays the role of waterproofing, moisture permeability, drainage and ventilation, and is convenient for dry operation and construction.
[0080] Example 2
[0081] Reference Figure 5 and Figure 6 The difference between this embodiment and embodiment 1 is that the surface layer 3 includes a second waterproof layer 31 and a second mesh structure layer 32. In this embodiment, the second waterproof layer 31 is a non-woven fabric, and the second mesh structure layer 32 is a glass fiber mesh cloth. The second waterproof layer 31 and the second mesh structure layer 32 are bonded and fixed.
[0082] This embodiment can be applied to waterproof and breathable coiled materials. By fixing the waterproof and breathable layer to the outer surface of the building with adhesive or nails, a waterproof, breathable and rainproof curtain wall structure is formed, which plays the role of waterproofing, moisture permeability, drainage and ventilation. By setting the second mesh structure layer 32, wet plastering operations are facilitated, which is convenient for construction.
[0083] Example 3
[0084] Reference Figure 7 and Figure 8The difference between this embodiment and embodiment 1 is that the inner layer 1 is the first mesh structure layer, the material of the first mesh structure layer is EVA or PE or PVC or ECB or PU or TPE or glass fiber, and the first mesh structure layer in this embodiment is glass fiber mesh cloth; the surface layer 3 is the second mesh structure layer 32, and the second mesh structure layer 32 is glass fiber mesh cloth. Both the first mesh structure layer and the second mesh structure layer 32 are made of glass fiber mesh cloth, which will not interfere with the circulation of moisture condensation, thereby ensuring the dehumidification effect.
[0085] This embodiment can be applied to enclosure structures, such as the outer surface of the breathing paper provided on the outer surface of the building, which is bonded and fixed to the outer surface of the breathing paper 12 through the first mesh structure layer to form a rainproof curtain wall structure, which plays the role of drainage, ventilation and moisture permeability, and is convenient for dry operation and construction. In this embodiment, the first mesh structure layer is provided with a self-adhesive tape 14 on one side facing the breathing paper 12.
[0086] Example 4
[0087] Reference Fig. 9 and Fig.10 The difference between this embodiment and embodiment 3 is that the surface layer 3 includes a second waterproof layer 31 and a second mesh structure layer 32. In this embodiment, the second waterproof layer 31 is a non-woven fabric, and the second mesh structure layer 32 is a glass fiber mesh cloth. The second waterproof layer 31 and the second mesh structure layer 32 are bonded and fixed.
[0088] This embodiment can be applied to enclosure structures, such as the outer surface of the breathing paper provided on the outer surface of the building, which is bonded and fixed to the outer surface of the breathing paper 12 through the first mesh structure layer to form a rainproof curtain wall structure, which plays the role of drainage, ventilation and moisture permeability, and by providing the second mesh structure layer 32, wet operations are facilitated and construction is facilitated.
[0089] Example 5
[0090] Reference Fig.11 and Fig.12 The difference between this embodiment and embodiment 3 is that the inner layer 1 is the first waterproof layer, the material of the first waterproof layer includes EVA or PE or PVC or ECB or PU or TPE or glass fiber, and in this embodiment the first waterproof layer is non-woven fabric, and of course it can also be one or a combination of plastic film, plastic woven fabric or glass fiber fabric; the surface layer 3 is the second waterproof layer 31, and the second waterproof layer 31 is non-woven fabric.
[0091] This embodiment can be applied to enclosure structures, such as the outer surface of the breathing paper provided on the outer surface of the building, which is bonded and fixed to the outer surface of the breathing paper 12 through the first waterproof layer to form a waterproof and rainproof curtain wall structure, which plays the role of waterproofing, drainage, ventilation and dehumidification. In this embodiment, the rainproof curtain wall can be made into a long strip structure, and multiple rainproof curtain walls are glued and fixed to the outer surface of the breathing paper 12 at intervals in the horizontal direction. The use of a long strip structure can save materials, reduce production costs, and is also convenient for other construction such as pasting boards on the outer surface of the second waterproof layer 31, which is convenient for construction.
[0092] Example 6
[0093] Reference Fig.13 and Fig.14 The difference between this embodiment and embodiment 1 is that the inner layer 1 is the first waterproof layer, the material of the first waterproof layer is EVA or PE or PVC or ECB or PU or TPE glass fiber, and the material of the first waterproof layer in this embodiment is TPE; the surface layer 3 includes a second waterproof layer 31 and a second mesh structure layer 32, in this embodiment, the second waterproof layer 31 is a non-woven fabric, the second mesh structure layer 32 is a glass fiber mesh cloth, one side of the second mesh structure layer 32 is fixed to the elastic protrusion 2, and the other side of the second mesh structure layer 32 is bonded and fixed to one side of the second waterproof layer 31.
[0094] This embodiment can be applied to ventilation structures, such as building roofs, where an air outlet is provided at the ridge of the roof top, and air inlet 1 and air inlet 2 are provided on the eaves on both sides of the bottom of the roof, respectively. Rainproof curtain walls are provided outside the air outlet, air inlet 1 and air inlet 2, respectively. The other side of the second waterproof layer 31 is bonded and fixed to the outside of the air outlet, air inlet 1 and air inlet 2 to form a ridge ventilation structure, realize ventilation and air exchange in the triangular area of the building roof, and ensure air circulation. In this embodiment, the other side of the second waterproof layer 31 is provided with a self-adhesive tape 14.
[0095] Example 7
[0096] Reference Figure 7 and Figure 8 The difference between this embodiment and embodiment 1 is that the inner layer 1 is the first mesh structure layer, the material of the first mesh structure layer is EVA or PE or PVC or ECB or PU or TPE glass fiber, and in this embodiment, the first mesh structure layer is glass fiber mesh cloth; the surface layer 3 is the second mesh structure layer 32, and the second mesh structure layer 32 is glass fiber mesh cloth.
[0097] This embodiment can be applied to enclosure structures, such as at least one of the walls 13, roofs and multi-layer floors of a building. Both the walls 13 and the roofs include inner and outer panels, and a rainproof curtain wall is provided between the inner and outer panels and / or between two adjacent layers of the multi-layer floor. The first mesh structure layer and the second mesh structure layer 32 are respectively bonded and fixed to the corresponding inner and outer panels or between two adjacent layers of the multi-layer floor to form a flexible water-following support structure, so that it can replace the wooden keel as a cushion layer, and it is flexible, easy to transport and install, and also has the function of drainage and ventilation. In this embodiment, the first mesh structure layer is provided with a self-adhesive tape 14 on the side facing away from the elastic protrusion 2; of course, the second mesh structure layer 32 can also be provided with a self-adhesive tape 14 on the side facing away from the elastic protrusion 2 to facilitate construction and installation.
[0098] Example 8
[0099] The present invention also discloses a method for producing a rainproof curtain wall. In combination with embodiments 1-7, the elastic protrusions 2 are bonded and fixed to the inner layer 1 and the surface layer 3 by hot-melt connection. Specifically, the elastic protrusions 2 are arranged on the inner layer 1 at a distribution amount of 50-2000 per square meter. The specific amount of the distribution amount of the elastic protrusions 2 is determined according to the performance requirements of the rainproof curtain wall.
[0100] Detection:
[0101] The products in Examples 1-7 have certain structural strength and meet the fire retardant properties in the building standards; in addition, for products with waterproof requirements, they perform well in waterproof tests, with both good ventilation and good waterproof properties.
[0102] Example 9
[0103] Reference Fig.15 A production line using the production method of Example 8 includes a first unwinder 4 for providing an inner layer 1, a second unwinder 5 for providing a surface layer 3, and a feeding device 6 for providing elastic protrusions 2. The figure shows the direction of the rainproof curtain wall.
[0104] Reference Fig.16The feeding device 6 includes a feeding bin 61 for placing material columns, a guide cutting mechanism 63 arranged below the feeding bin 61 for clamping the material columns to move and cut the material columns into elastic protrusions 2, and a feeding crawler 62 arranged below the guide cutting mechanism 63; wherein a plurality of material columns are placed side by side in the feeding bin 61, and the guide cutting mechanism 63 includes a frame 631, on which a first guide tube 632, a manipulator 633 for clamping the material columns and driving the material columns to move in a vertical direction, a second guide tube 634, and a cutting knife 635 are sequentially installed from top to bottom, and a driving motor (not shown in the figure) for controlling the manipulator 633 and the cutting knife 635 is arranged in the frame 631, and the first guide tube 632 and the second guide tube 634 are arranged vertically toward the frame 631. The number of the first guide tube 632, the second guide tube 634, the manipulator 633 and the cutting knife 635 corresponds to the number of the material columns. The first guide tube 632, the second guide tube 634, the manipulator 633 and the cutting knife 635 are arranged side by side along the frame 631 horizontally. The material column led out from the feeding bin 61 passes through the first guide tube 632 and the second guide tube 634 in sequence and is located above the feeding crawler 62. The feeding crawler 62 is provided with a feeding trough 621, and the feeding trough 621 can be used for the material column to fall into. When the material column is completely inserted into the feeding trough 621 driven by the manipulator 633, the cutting knife 635 is controlled by the driving motor to work and cut off the material column. The material column segment falling into the feeding trough 621 is the elastic protrusion 2, thereby realizing the cutting and dropping of an elastic protrusion 2. A counterpoint vacuum roller (not shown in the figure) is arranged under the feeding track 62, and the counterpoint vacuum roller is connected to a vacuum pump 64. The number of vacuum pumps 64 is set to be multiple, and one of them is shown in the figure. Vacuuming is achieved by the vacuum pump 64 to achieve stable dropping of the elastic protrusion 2.
[0105] Reference Fig.15The feeding track 62 is provided with a heating mechanism 9 and a first bonding mechanism 7 at the end of the transmission direction thereof, and also includes a second bonding mechanism 8 which is a subsequent station of the first bonding mechanism 7. The subsequent station of the second bonding mechanism 8 includes a material storage mechanism 10 and a winding mechanism 11 in sequence. The first unwinder 4 feeds the material to the first bonding mechanism 7, and the second unwinder 5 feeds the material to the second bonding mechanism 8. The feeding track 62 carrying the elastic protrusion 2 continues to transmit, and the upper end of the elastic protrusion 2 is heated by the heating mechanism 9 to melt. The heating mechanism 9 can adopt a radiation heating structure. The first unwinder 4 is a double-station unwinder, so that when one roll of raw material is used up, the head end of the other roll of raw material is bonded to the tail end of the exhausted raw material, and can work uninterruptedly. The inner layer 1 provided by the first unwinder 4 enters from the first bonding mechanism 7, and the hot-melt surface of the elastic protrusion 2 is bonded to the surface of the inner layer 1 by pressing, so that single-sided processing is realized. Secondly, it is transmitted to the second bonding mechanism 8, in which there is a counterpoint heat-conducting roller, and the surface of the counterpoint heat-conducting roller generates heat, so that the surface of the elastic protrusion 2 is thermally melted without damaging the surface layer 3. The surface layer 3 comes from the second unwinding machine 5, and the second unwinding machine 5 adopts a single-station unwinding structure.
[0106] The initially completed product is the rainproof curtain wall, which is transmitted to the storage mechanism 10. The storage mechanism 10 includes a cloth storage rack 101, on which a cloth storage wheel 102 is provided. The rainproof curtain wall is wound through each cloth storage wheel 102, wherein two cloth storage wheels 102 are slidably connected with the vertical rods of the cloth storage rack 101, so that the rainproof curtain wall is tightened. When the winding mechanism 11 suspends winding, each mechanism of the front station continues to operate, and at this time the storage mechanism 10 can store a part of the rainproof curtain wall to achieve caching. The winding mechanism 11 includes a winding frame 111 and a flip frame 112 arranged on the winding frame 111, a flip motor 113 is arranged on the winding frame 111, and the flip motor 113 is used to drive the flip frame 112 to flip, and a winding motor 114 and a winding wheel 115 are connected to the flip frame 112, and the winding motor 114 drives the winding wheel 115 to rotate, and the winding motor 114 adopts a constant tension winding method to wind, and a clamping cylinder 116 is arranged outside the winding wheel 115, and a clamping wheel 117 is arranged on the piston rod of the clamping cylinder 116, and the winding wheel 115 presses the rainproof curtain wall through the clamping wheel 117 to realize the winding of the rainproof curtain wall; when the winding work of one of the winding wheels 115 is saturated, the flip motor 113 works, and the rainproof curtain wall is cut off at a fixed length, which can be cut manually or by an automatic cutter, and the other winding wheel 115 is replaced for winding, reciprocating turnover, and uninterrupted work.
[0107] Example 10
[0108] Reference Fig.17, a production line using the production method of Example 8, comprises in sequence a first unloading mechanism 15 for unwinding an inner layer 1, a placement table 16 for placing the inner layer 1, a dripping device 17 for providing elastic protrusions 2, a second unloading mechanism 18 for unwinding a surface layer 3, a hot melt roller 19, a heat bonding roller 20, and a receiving mechanism 21 for winding up a rainproof curtain wall. Specifically, the first unloading mechanism 15 comprises a roller 1 for winding up the inner layer 1 and a motor 1 for driving the roller 1 to rotate. The inner layer 1 is wound on the roller 1, and the roller 1 is driven to rotate by the motor 1 to achieve the unwinding of the inner layer 1; the second unloading mechanism 18 comprises a roller 2 for winding up the surface layer 3 and a motor 2 for driving the roller 2 to rotate. The surface layer 3 is wound on the roller 2, and the roller 2 is driven to rotate by the motor 2 to achieve the unwinding of the surface layer; the receiving mechanism 21 comprises a roller 3 for winding up the rainproof curtain wall and a motor 3 for driving the roller 3 to rotate. The roller 3 is driven to rotate by the motor 3 to achieve the unwinding of the surface layer. The rainproof curtain wall is wound on roller three to realize the winding of the rainproof curtain wall; the dripping device 17 includes a material storage box for storing liquid (the material is the same as that of the elastic protrusion 2, and the only difference from the elastic protrusion 2 is the shape). After the liquid is cooled, the elastic protrusion 2 can be formed. The material storage box is equipped with an extrusion mechanism for squeezing out the liquid in the material storage box. A discharge pipe perpendicular to the horizontal plane of the placement table 16 is fixed to the bottom of the material storage box. A control valve is installed on the discharge pipe. The required dripping amount of the liquid is controlled by the control valve. The dripping amount of the liquid is determined according to the thickness of the required elastic protrusion.
[0109] The first feeding mechanism 15 and the receiving mechanism 21 are respectively located at the two ends of the placing table 16, the dripping device 17, the second feeding mechanism 18, the hot melt roller 19, and the thermal bonding roller 20 are located above the placing table 16, and the hot melt roller 19 and the thermal bonding roller 20 are located between the second feeding mechanism 18 and the receiving mechanism 21; the inner layer 1 is transported to the placing table 16 by the first feeding mechanism 15, and the inner layer 1 moves toward the receiving mechanism 21, the dripping device 17 drips the material liquid on the inner layer 1, and the material liquid dripped on the inner layer 1 is cooled to form an elastic protrusion 2 bonded and fixed to the surface of the inner layer 1, the hot melt roller 19 contacts the side of the elastic protrusion 2 away from the inner layer 1 and melts the contact side of the elastic protrusion 2, the thermal bonding roller 20 presses and fixes the surface layer 3 transported by the second feeding mechanism 18 to the melted side surface of the elastic protrusion 2 to form a rainproof curtain wall, and the receiving mechanism 21 receives the rainproof curtain wall, thereby completing the preparation of the rainproof curtain wall.
[0110] Embodiment 11
[0111] Reference Fig.18A production line using the production method of Example 8 includes a first unloading rack 22 for providing an inner layer 1, a second unloading rack 23 for providing a surface layer 3, and a feeding device 24 for providing elastic protrusions 2, wherein the feeding device 24 is located between the first unloading rack 22 and the second unloading rack 23; the feeding device 24 includes a feeding bin 241 and a hot pressing roller 25 arranged at the discharge port of the feeding bin 241, and the first unloading rack 22 and the second unloading rack 23 feed materials to the hot pressing roller 25. According to actual use requirements, when the inner layer is the first mesh structure layer and the surface layer is the second mesh structure layer 32 (i.e., the rainproof curtain wall in Example 3 and Example 7), the inner layer 1 provided by the first unloading rack 22 and the surface layer 3 provided by the second unloading rack 23 are both fed to the hot pressing roller 25, and the elastic protrusion 2 provided by the feeding bin 241 falls into the hot pressing roller 25. After the hot pressing roller 25 heats both ends of the elastic protrusion 2, the elastic protrusion 2 is pressed and fixed between the inner layer 1 and the surface layer 3, thereby completing the processing of the rainproof curtain wall. In this embodiment, the first unloading rack 22, the second unloading rack 23 and the hot pressing roller 25 are arranged side by side in the horizontal direction, and the feeding bin 241 is located directly above the hot pressing roller 25.
[0112] Example 12
[0113] Reference Fig.19 , a production line using the production method of Example 8. The difference between this example and Example 11 is that the feeding device 24 includes a feeding bin 241, a hot pressing roller 25 arranged at the discharge port of the feeding bin 241, and a pressing roller 27 arranged below the hot pressing roller 25. A heating tube 26 is arranged between the hot pressing roller 25 and the pressing roller 27. The first unloading rack 22 feeds the material to the pressing roller 27, and the second unloading rack 23 feeds the material to the hot pressing roller 25 and the pressing roller 27 in turn. According to actual usage requirements, when the inner layer 1 is a waterproof and breathable layer and the surface layer is the second mesh structure layer 32, the surface layer 3 provided by the second unloading rack 23 is fed to the hot pressing roller 25, and the elastic protrusion 2 provided by the feeding bin 241 falls into the hot pressing roller 25. After the hot pressing roller 25 heats one end of the elastic protrusion 2, the elastic protrusion 2 is pressed and fixed on the surface layer 3, and the surface layer with the elastic protrusion 2 fixed continues to be fed to the pressing roller 27. During the feeding process, the other end of the elastic protrusion 2 is heated by the heating tube 26 to make the elastic protrusion 2 have a certain viscosity, so that when the surface layer 3 is fed to the pressing roller 27, the inner layer 1 fed to the pressing roller 27 can be pressed and fixed with the other end of the elastic protrusion 2 through the pressing roller 27, thereby completing the processing of the rainproof curtain wall. In this embodiment, the second unloading rack 23 and the hot pressing roller 25 are arranged side by side in the horizontal direction, the feeding bin 241 is located directly above the hot pressing roller 25, the pressing roller 27 is located directly below the hot pressing roller 25, and the first unloading rack 22 and the pressing roller 27 are arranged side by side in the horizontal direction.
[0114] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A rainproof curtain wall, characterized in that: It comprises an inner layer (1), a plurality of elastic protrusions (2) arranged in an array on one side of the inner layer (1), and a surface layer (3) arranged on the side of each elastic protrusion (2) facing away from the inner layer (1); The material of the elastic protrusion (2) includes EVA or PP or PE or PU or foamed EVA or foamed PP or foamed PE or foamed PU; the inner layer (1) includes a first mesh structure layer or a waterproof and breathable layer or a first waterproof layer, the material of the waterproof and breathable layer includes EVA or PE or PVC or ECB or PU or PP or TPE, and the materials of the first mesh structure layer and the first waterproof layer include EVA or PE or PVC or ECB or PU or TPE or glass fiber; the surface layer (3) includes a second waterproof layer (31) and a second mesh structure layer (32), and the materials of the second waterproof layer (31) and the second mesh structure layer (32) include EVA or PE or PVC or ECB or PU or TPE or glass fiber; The elastic protrusion (2) is bonded and fixed to the inner layer (1) and the surface layer (3) by means of hot-melt connection; One side of the second mesh structure layer (32) is fixed to the elastic protrusion (2), and the other side of the second mesh structure layer (32) is fixed to one side of the second waterproof layer (31).
2. A method for producing a rainproof curtain wall, characterized in that: Produce a rainproof curtain wall as claimed in claim 1.
3. A production line using the method of claim 2, characterized in that: It comprises a first unwinding machine (4) for providing an inner layer (1), a second unwinding machine (5) for providing a surface layer (3), and a feeding device (6) for providing elastic protrusions (2); The feeding device (6) comprises a feeding bin (61) for placing a material column, a guide cutting mechanism (63) arranged below the feeding bin (61) for clamping the material column to move and cut the material column into elastic protrusions (2), and a feeding crawler (62) arranged below the guide cutting mechanism (63); The feeding crawler (62) is provided with a heating mechanism (9) and a first bonding mechanism (7) at the end thereof along the transmission direction; It also includes a second bonding mechanism (8) which is connected to the subsequent workstation of the first bonding mechanism (7), and the subsequent workstation of the second bonding mechanism (8) includes a material storage mechanism (10) and a winding mechanism (11) in sequence; The first unwinding machine (4) feeds the material to a first bonding mechanism (7), and the second unwinding machine (5) feeds the material to a second bonding mechanism (8).
4. A production line using the method of claim 2, characterized in that: The invention comprises, in sequence, a first unwinding mechanism (15) for unwinding an inner layer (1), a placing table (16) for placing the inner layer (1), a dripping device (17) for providing elastic protrusions (2), a second unwinding mechanism (18) for unwinding a surface layer (3), a hot melt roller (19), a hot bonding roller (20), and a rewinding mechanism (21) for rewinding the rainproof curtain wall; The first material discharge mechanism (15) and the material receiving mechanism (21) are respectively located at two ends of the placement platform (16); the dripping device (17), the second material discharge mechanism (18), the hot melt roller (19), and the hot bonding roller (20) are located above the placement platform (16); and the hot melt roller (19) and the hot bonding roller (20) are located between the second material discharge mechanism (18) and the material receiving mechanism (21); The inner layer (1) is conveyed to the placement table (16) by the first discharge mechanism (15), and the inner layer (1) moves to the receiving mechanism (21), the dripping device (17) drips the liquid material onto the inner layer (1), and the liquid material dripped onto the inner layer (1) is cooled to form an elastic protrusion (2) bonded and fixed to the surface of the inner layer (1), the hot melt roller (19) contacts the side of the elastic protrusion (2) facing away from the inner layer (1) and melts the contact side of the elastic protrusion (2), the hot bonding roller (20) presses and fixes the surface layer (3) conveyed by the second discharge mechanism (18) to the melted side surface of the elastic protrusion (2) to form a rainproof curtain wall, and the receiving mechanism (21) collects the rainproof curtain wall.
5. A production line using the method of claim 2, characterized in that: It comprises a first unloading rack (22) for providing an inner layer (1), a second unloading rack (23) for providing a surface layer (3), and a feeding device (24) for providing elastic protrusions (2), wherein the feeding device (24) is located between the first unloading rack (22) and the second unloading rack (23); The feeding device (24) comprises a feeding bin (241) and a hot pressing roller (25) arranged at a discharge port of the feeding bin (241), and the first unloading rack (22) and the second unloading rack (23) feed materials to the hot pressing roller (25); Alternatively, the feeding device (24) comprises a feeding bin (241), a hot pressing roller (25) arranged at the discharge port of the feeding bin (241), and a pressing roller (27) arranged below the hot pressing roller (25); a heating tube (26) is arranged between the hot pressing roller (25) and the pressing roller (27); the first unloading rack (22) feeds the material to the pressing roller (27); and the second unloading rack (23) feeds the material to the hot pressing roller (25) and the pressing roller (27) in sequence.
6. A waterproof and breathable roll material with a rainproof curtain wall, characterized in that: It comprises the rainproof curtain wall according to claim 1, wherein the inner layer (1) comprises a waterproof and breathable layer, and the surface layer (3) comprises a second waterproof layer (31) and a second mesh structure layer (32).
7. A protective structure with a rainproof curtain wall, characterized in that: It comprises the rainproof curtain wall according to claim 1, wherein the inner layer (1) comprises a first mesh structure layer or a first waterproof layer, and the surface layer (3) comprises a second waterproof layer (31) and a second mesh structure layer (32).
8. A ventilation structure with a rainproof curtain wall, characterized in that: It comprises the rainproof curtain wall according to claim 1, wherein the inner layer (1) comprises a first waterproof layer, and the surface layer (3) comprises a second waterproof layer (31) and a second mesh structure layer (32).
9. A protective structure with a rainproof curtain wall, characterized in that: It comprises the rainproof curtain wall as claimed in claim 1, wherein the inner layer (1) comprises a first mesh structure layer.
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