A feeding device for a carbonated snow melt machine
By using pneumatic control instead of electric control in the carbonated snow melt machine, the use of solenoid valves is reduced, the production cost is reduced, and the problem of high cost of carbonated snow melt machine in the prior art is solved.
Patent Information
- Application Number
- CN202010240677.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-03-31
AI Technical Summary
The existing carbonated snow melting machine requires the use of multiple solenoid valves for discharge control, resulting in high production costs, which limits its promotion and use.
The pneumatic control method is used instead of the traditional electric control. The mixing and discharge of water, syrup and carbon dioxide are controlled through the pneumatic pump and the mixing valve, reducing the use of solenoid valves.
Through pneumatic control, the production cost of the carbonated snow melt machine is greatly reduced and a more economical feeding process is achieved.
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Figure CN111374212B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carbonated snow melters, in particular to a feeding device for carbonated snow melters. Background Art
[0002] A carbonated snowmelt machine, also known as a smoothie machine or Slurpee machine, works by mixing water, syrup and carbon dioxide to form a dense, fluffy mixture.
[0003] The discharge control of the existing carbonated snow melt machine mainly adopts an electric control method, which requires at least four solenoid valves to control the discharge, resulting in high production costs of the carbonated snow melt machine, which limits the promotion and use of the carbonated snow melt machine. Summary of the invention
[0004] In view of this, it is necessary to provide a carbonated snow melt machine that reduces the usage of solenoid valves and reduces production costs.
[0005] A feeding device for a carbonated snow melter comprises a storage mechanism, a mixing mechanism and a discharging mechanism.
[0006] The material storage mechanism comprises an air tank, a water tank and a left syrup tank, wherein the air tank has a sealed air storage cavity, the water tank has a sealed water storage cavity, and the left syrup tank has a sealed left syrup cavity;
[0007] The mixing mechanism comprises a first pneumatic pump, a second pneumatic pump and a left mixing valve, the air inlet of the first pneumatic pump is communicated with the air storage chamber, the inlet of the first pneumatic pump is communicated with the water storage chamber, the air inlet of the second pneumatic pump is communicated with the air storage chamber, the inlet of the second pneumatic pump is communicated with the left syrup chamber, and the left mixing valve has a closed left mixing chamber, and the left mixing chamber is communicated with both the outlet of the first pneumatic pump and the outlet of the second pneumatic pump;
[0008] The discharging mechanism includes a left constant pressure tank and a left refrigeration cylinder. The left constant pressure tank has a closed left constant pressure chamber, which is connected to the left mixing chamber and the air storage chamber. The left refrigeration cylinder has a closed left refrigeration chamber, which is connected to the left constant pressure chamber. The left refrigeration cylinder is provided with a left discharge port connected to the left refrigeration chamber, and a left pressure sensor is provided on the channel connecting the left refrigeration chamber and the left constant pressure chamber.
[0009] Compared with the prior art, the technical solution proposed by the present invention has the beneficial effect of controlling the feeding process of the carbonated snow melt machine by pneumatic control instead of the traditional electric control method, which greatly reduces the use of solenoid valves and reduces the production cost of the carbonated snow melt machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1It is a structural schematic diagram of an embodiment of a feeding device for a carbonated snow melter provided by the present invention;
[0011] Figure 2 yes Figure 1 The structural diagram of the left constant pressure tank in FIG.
[0012] In the figure: 11-gas tank, 12-water tank, 13-left syrup tank, 14-right syrup tank, 21-first pneumatic pump, 22-second pneumatic pump, 23-left mixing valve, 24-second pressure regulating valve, 25-third pressure regulating valve, 26-fourth pressure regulating valve, 27-third pneumatic pump, 28-right mixing valve, 29-gas valve, 31-left constant pressure tank, 311-left constant pressure chamber, 312-pressure regulating capsule, 313-pressure chamber, 32-left refrigeration cylinder, 321-left discharge port, 33-left pressure sensor, 34-first pressure regulating valve, 35-right constant pressure tank, 36-right refrigeration cylinder, 361-right discharge port, 37-right pressure sensor. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0014] Please refer to Figure 1 The present invention provides a feeding device for a carbonated snow melter, comprising a storage mechanism, a mixing mechanism and a discharging mechanism.
[0015] Please refer to Figure 1 The storage mechanism includes a gas tank 11, a water tank 12 and a left syrup tank 13. The gas tank 11 has a closed gas storage cavity, in which compressed carbon dioxide gas is contained. The water tank 12 has a closed water storage cavity, and the left syrup tank 13 has a closed left syrup cavity.
[0016] Please refer to Figure 1 The mixing mechanism includes a first pneumatic pump 21, a second pneumatic pump 22 and a left mixing valve 23. The air inlet of the first pneumatic pump 21 is connected to the air storage chamber, and the compressed gas in the air storage chamber provides a power source for the first pneumatic pump 21. The inlet of the first pneumatic pump 21 is connected to the water storage chamber, and the air inlet of the second pneumatic pump 22 is connected to the air storage chamber. The compressed gas in the air storage chamber provides a power source for the second pneumatic pump 22. The inlet of the second pneumatic pump 22 is connected to the left syrup chamber. The left mixing valve 23 has a closed left mixing chamber, and the left mixing chamber is connected to both the outlet of the first pneumatic pump 21 and the outlet of the second pneumatic pump 22.
[0017] Please refer to Figure 1The discharging mechanism includes a left constant pressure tank 31 and a left refrigeration cylinder 32. The left constant pressure tank 31 has a sealed left constant pressure chamber 311. The left constant pressure chamber 311 is connected to the left mixing chamber and the air storage chamber. The left refrigeration cylinder 32 has a sealed left refrigeration chamber. The left refrigeration chamber is connected to the left constant pressure chamber 311. The left refrigeration cylinder 32 is provided with a left discharge port 321 connected to the left refrigeration chamber. A left pressure sensor 33 is provided on the channel connecting the left refrigeration chamber and the left constant pressure chamber 311.
[0018] When the feeding device of the carbonated snow melter provided by the present invention is in use, the gas cylinder 11 is opened, and the compressed carbon dioxide gas in the gas cylinder 11 enters the air inlet of the first pneumatic pump 21 and the air inlet of the second pneumatic pump 22, thereby driving the first pneumatic pump 21 and the second pneumatic pump 22 to operate, the first pneumatic pump 21 pumps the water in the water tank 12 into the left mixing valve 23, and the second pneumatic pump 22 pumps the syrup in the left syrup tank 13 into the left mixing valve 23, and the ratio of water and syrup is adjusted by the left mixing valve 23, and the water and syrup are preliminarily mixed; then the water-slurry mixture is pressed into the left constant pressure tank 31, and at the same time, the carbon dioxide in the gas cylinder 11 is also pressed into the left constant pressure chamber 311 in the left constant pressure tank 31 and mixed with the water-slurry mixture, and the pressure in the left constant pressure chamber 311 is maintained at 30PSI. Under the action of this pressure, the gas-water slurry mixture is pressed into the left refrigeration cylinder 32, and forms ice after low temperature and stirring in the left refrigeration cylinder 32 Sand, with the continuous increase of the gas-water slurry mixture, the left constant pressure chamber 311 is gradually saturated, causing the system pressure to exceed 30PSI. When the pressure detected by the left pressure sensor 33 exceeds 30PSI, the left mixing valve 23 is closed and the communication channel between the left constant pressure chamber 311 and the gas storage chamber is cut off; when it is necessary to take materials, the left discharge port 321 is opened, and the ice cream is squeezed out under the action of the pressure in the left refrigeration cylinder 32. The pressure in the left refrigeration cylinder 32 and the left constant pressure chamber 311 is reduced, and the gas-water slurry mixture in the left constant pressure chamber 311 is continuously squeezed out to keep the system pressure at 30PSI. When the gas-water slurry mixture in the left constant pressure chamber 311 is completely squeezed out, the system pressure will be less than 30PSI. When the pressure detected by the left pressure sensor 33 is less than 30PSI, the left mixing valve 23 is opened and the communication channel between the left constant pressure chamber 311 and the gas storage chamber is restored, thereby replenishing the gas-water slurry mixture into the left constant pressure chamber 311, and repeating the above steps.
[0019] For details, please refer to Figure 1 and Figure 2The left constant pressure tank 31 has a sealed accommodating chamber, in which a pressure regulating capsule 312 is arranged, and the pressure regulating capsule 312 divides the accommodating chamber into a pressure chamber 313 and the left constant pressure chamber 311; the discharging mechanism also includes a first pressure regulating valve 34, one end of which is connected to the gas storage chamber, and the other end of which is connected to the pressure chamber 313. In this embodiment, the outlet pressure of the first pressure regulating valve 34 is set to 30PSI, so that the pressure in the pressure chamber 313 is maintained at 30PSI. When the pressure in the left constant pressure chamber 311 is greater than 30PSI, the pressure regulating capsule 312 moves toward the pressure chamber 313, so that the pressure in the left constant pressure chamber 311 is maintained at 30PSI.
[0020] Preferably, please refer to Figure 1 The mixing mechanism further includes a second pressure regulating valve 24, a third pressure regulating valve 25 and a fourth pressure regulating valve 26. One end of the second pressure regulating valve 24 is connected to the air inlet of the first pneumatic pump 21, and the other end of the second pressure regulating valve 24 is connected to the air storage chamber; one end of the third pressure regulating valve 25 is connected to the air inlet of the second pneumatic pump 22, and the other end of the third pressure regulating valve 25 is connected to the air storage chamber; one end of the fourth pressure regulating valve 26 is connected to the air storage chamber, and the other end of the fourth pressure regulating valve 26 is connected to the left constant pressure chamber 311. In this embodiment, the outlet pressure of the second pressure regulating valve 24 and the third pressure regulating valve 25 is set to 60PSI, and the outlet pressure of the fourth pressure regulating valve 26 is set to 40-60PSI.
[0021] For further information, please refer to Figure 1 The material storage mechanism further comprises a right syrup tank 14, and the right syrup tank 14 has a sealed right syrup chamber; the mixing mechanism further comprises a third pneumatic pump 27 and a right mixing valve 28, the air inlet of the third pneumatic pump 27 is communicated with the air storage chamber, the inlet of the third pneumatic pump 27 is communicated with the right syrup chamber, and the right mixing valve 28 has a sealed right mixing chamber, and the right mixing chamber is communicated with the outlet of the first pneumatic pump 21 and the outlet of the third pneumatic pump 27; The discharging mechanism also includes a right constant pressure tank 35 and a right refrigeration cylinder 36. The right constant pressure tank 35 has a sealed right constant pressure chamber, which is connected to the right mixing chamber and the air storage chamber. The right refrigeration cylinder 36 has a sealed right refrigeration chamber, which is connected to the right constant pressure chamber. The right refrigeration cylinder 36 is provided with a right discharge port 361 connected to the right refrigeration chamber, and a right pressure sensor 37 is provided on the channel connecting the right refrigeration chamber and the right constant pressure chamber.
[0022] Preferably, please refer to Figure 1One end of the third pressure regulating valve 25 is connected to the air inlet of the second pneumatic pump 22 and the air inlet of the third pneumatic pump 27, and the other end of the third pressure regulating valve 25 is connected to the air storage chamber; one end of the fourth pressure regulating valve 26 is connected to the air storage chamber, and the other end of the fourth pressure regulating valve 26 is connected to the left constant pressure chamber 311 and the right constant pressure chamber.
[0023] Preferably, please refer to Figure 1 An air valve 29 is provided on the communication passage between the fourth pressure regulating valve 26 and the air storage chamber, and the air valve 29 is used to cut off or connect the communication passage between the left constant pressure chamber 311 and the right constant pressure chamber and the air storage chamber.
[0024] Preferably, the carbonic acid snow melter feeding device further includes a controller (not shown), and the controller is electrically connected to the left mixing valve 23, the left pressure sensor 33, the right mixing valve 28, the right pressure sensor 37 and the gas valve 29. It should be pointed out that the controller in this embodiment can be easily implemented by simple programming of a common PLC on the market, and simple programming by PLC is a prior art, and the present invention does not protect the programming implementation method; of course, in actual use, the carbonic acid snow melter feeding device provided in this embodiment may not be provided with a controller, and the opening and closing of the left mixing valve 23, the right mixing valve 28 and the gas valve 29 may be directly controlled manually, and the present invention does not limit this.
[0025] In order to better understand the present invention, the following Figure 1 and Figure 2The working process of the feeding device of the carbonated snow melter provided by the present invention is described in detail: when in use, the gas tank 11 is opened, and the compressed carbon dioxide gas in the gas tank 11 enters the air inlet of the first pneumatic pump 21 and the air inlet of the second pneumatic pump 22, thereby driving the first pneumatic pump 21 and the second pneumatic pump 22 to operate, and the first pneumatic pump 21 pumps the water in the water tank 12 into the left mixing valve 23, and the second pneumatic pump 22 pumps the syrup in the left syrup tank 13 into the left mixing valve 23, and the ratio of water and syrup is adjusted by the left mixing valve 23, and the water and syrup are preliminarily mixed; then the water-slurry mixture is pressed into the left constant pressure tank 31, and at the same time, the carbon dioxide in the gas tank 11 is also pressed into the left constant pressure chamber 311 in the left constant pressure tank 31 and mixed with the water-slurry mixture, and the pressure in the left constant pressure chamber 311 is maintained at 30PSI. Under the action of this pressure, the gas-water slurry mixture is pressed into the left refrigeration cylinder 32, and passes through the low temperature in the left refrigeration cylinder 32 After stirring, smoothies are formed. As the gas-water slurry mixture increases, the left constant pressure chamber 311 is gradually saturated, causing the system pressure to exceed 30PSI. When the pressure detected by the left pressure sensor 33 exceeds 30PSI, the left mixing valve 23 and the air valve 29 are closed. When it is necessary to take materials, the left discharge port 321 is opened, and the smoothies are squeezed out under the action of the pressure in the left refrigeration cylinder 32. The pressure in the left refrigeration cylinder 32 and the left constant pressure chamber 311 is reduced, and the gas-water slurry mixture in the left constant pressure chamber 311 is continuously squeezed out to keep the system pressure at 30PSI. When all the gas-water slurry mixture in the left constant pressure chamber 311 is squeezed out, the system pressure will be less than 30PSI. When the pressure detected by the left pressure sensor 33 is less than 30PSI, the left mixing valve 23 and the air valve 29 are opened to replenish the gas-water slurry mixture in the left constant pressure chamber 311, and the above steps are repeated. The working process in the right constant pressure tank 35 and the right refrigeration cylinder 36 is similar and will not be described in detail.
[0026] In summary, the present invention controls the feeding process of the carbonated snow melt machine by replacing the traditional electric control method with the pneumatic control method, which greatly reduces the usage of the solenoid valve and reduces the production cost of the carbonated snow melt machine.
[0027] The specific implementation of the present invention described above does not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A feeding device for a carbonated snow melter, characterized in that: include: A material storage mechanism, a mixing mechanism and a material discharging mechanism, wherein the material storage mechanism comprises an air tank, a water tank and a left syrup tank, wherein the air tank has a closed air storage cavity, the water tank has a closed water storage cavity, and the left syrup tank has a closed left syrup cavity; The mixing mechanism includes a first pneumatic pump, a second pneumatic pump, a second pressure regulating valve, a third pressure regulating valve, a fourth pressure regulating valve and a left mixing valve, wherein the air inlet of the first pneumatic pump is communicated with the air storage chamber, the inlet of the first pneumatic pump is communicated with the water storage chamber, the air inlet of the second pneumatic pump is communicated with the air storage chamber, the inlet of the second pneumatic pump is communicated with the left syrup chamber, and the left mixing valve has a closed left mixing chamber, which is communicated with both the outlet of the first pneumatic pump and the outlet of the second pneumatic pump; one end of the second pressure regulating valve is communicated with the air inlet of the first pneumatic pump, and the other end of the second pressure regulating valve is communicated with the air storage chamber; one end of the third pressure regulating valve is communicated with the air inlet of the second pneumatic pump, and the other end of the third pressure regulating valve is communicated with the air storage chamber; one end of the fourth pressure regulating valve is communicated with the air storage chamber, and the other end of the fourth pressure regulating valve is communicated with the left constant pressure chamber; The discharging mechanism comprises a left constant pressure tank and a left refrigeration cylinder, the left constant pressure tank has a sealed left constant pressure chamber, the left constant pressure chamber is communicated with the left mixing chamber and the air storage chamber, the left refrigeration cylinder has a sealed left refrigeration chamber, the left refrigeration chamber is communicated with the left constant pressure chamber, a left discharging port communicated with the left refrigeration chamber is provided on the left refrigeration cylinder, a left pressure sensor is provided on the channel communicating between the left refrigeration chamber and the left constant pressure chamber, the left constant pressure tank has a sealed accommodating chamber, a pressure regulating bag is provided in the accommodating chamber, and the pressure regulating bag divides the accommodating chamber into a pressure chamber and the left constant pressure chamber; The discharging mechanism further includes a first pressure regulating valve, one end of which is communicated with the air storage chamber, and the other end of which is communicated with the pressure chamber.
2. The feeding device for a carbonated snow melter according to claim 1, characterized in that: The storage mechanism further comprises a right syrup tank, wherein the right syrup tank has a sealed right syrup chamber; The mixing mechanism further includes a third pneumatic pump and a right mixing valve, wherein the air inlet of the third pneumatic pump is communicated with the air storage chamber, the inlet of the third pneumatic pump is communicated with the right syrup chamber, and the right mixing valve has a sealed right mixing chamber, and the right mixing chamber is communicated with both the outlet of the first pneumatic pump and the outlet of the third pneumatic pump; The discharging mechanism further comprises a right constant pressure tank and a right refrigeration cylinder. The right constant pressure tank has a sealed right constant pressure chamber. The right constant pressure chamber is connected to the right mixing chamber and the air storage chamber. The right refrigeration cylinder has a sealed right refrigeration chamber. The right refrigeration chamber is connected with the right constant pressure chamber, the right refrigeration cylinder is provided with a right discharge port connected with the right refrigeration chamber, and a right pressure sensor is provided on the channel connecting the right refrigeration chamber and the right constant pressure chamber.
3. The feeding device for a carbonated snow melter according to claim 2, characterized in that: One end of the third pressure regulating valve is communicated with both the air inlet of the second pneumatic pump and the air inlet of the third pneumatic pump, and the other end of the third pressure regulating valve is communicated with the air storage chamber; One end of the fourth pressure regulating valve is communicated with the air storage chamber, and the other end of the fourth pressure regulating valve is communicated with both the left constant pressure chamber and the right constant pressure chamber.
4. The feeding device for the carbonated snow melter according to claim 3, characterized in that: An air valve is provided on the communication passage between the fourth pressure regulating valve and the air storage chamber.
5. The feeding device for a carbonated snow melter according to claim 4, characterized in that: The carbonic acid snow melt machine feeding device also includes a controller, and the controller is electrically connected to the left mixing valve, the left pressure sensor, the right mixing valve, the right pressure sensor and the gas valve.
Citation Information
Patent Citations
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