A modular working platform and its use method

Abstract

The present invention relates to a modular work platform and a method for using the same, wherein the work platform comprises a frame, a general equipment module and a quick-change process module; the general equipment module comprises an industrial computer, a guide and positioning module and an electrical quick-plug; the quick-change process module comprises an electric control panel, a table and a quick-change rack, wherein the quick-change rack is arranged on one side of the table, and the table is used to place a process execution module; the frame comprises an upper frame and a lower frame; the industrial computer is arranged on the upper frame, and the guide and positioning module is arranged on the lower frame; the method for using the same is simple to operate, easy to use and highly applicable; the structural frame of the equipment of the present invention is uniformly arranged and small in size, thereby realizing the generalization of some structures of non-standard equipment, and the functional structure can be quickly replaced. According to different process requirements, the functional structure can be replaced to improve the equipment utilization rate, reduce the equipment hardware reserve cost, and help reduce the manufacturing cost of non-standard equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, in particular to a modular working platform and a use method thereof. Background Art

[0002] "Non-standard equipment" refers to non-standard equipment that is not manufactured in accordance with the unified industry standards and specifications promulgated by the state. Instead, it is equipment that is designed and manufactured independently according to its own needs, and its appearance or performance is not included in the national equipment product catalog.

[0003] "Non-standard equipment" is mechanical equipment designed and customized according to the process requirements of enterprise users. It has the following advantages: it is easy to operate, flexible and not single, functions can be added according to user requirements, and there is a large space for change. However, there are certain problems in actual use. On the one hand, the reuse rate of non-standard equipment of different products is limited. Often a non-standard equipment is manufactured for only one project, and the utilization rate is low, resulting in idle equipment; on the other hand, there is no established standard for non-standard equipment in the industry, the design and debugging procedures are complicated and confusing, the labor cost is high, and the comprehensive cost of non-standard equipment manufacturing is high.

[0004] For example, Chinese patent CN208613193U discloses a non-standard equipment, including a cleaning box, a control panel is fixedly installed on the front outer surface of the cleaning box, an open button and a close button are provided on the front outer surface of the control panel, a side box door is movably connected to the outer surface of one side of the cleaning box, and a handle is fixedly installed on the outer surface of one side of the side box door, a water inlet is penetrated through the upper inner surface of the cleaning box, a connecting pipe is movably connected to the upper outer surface of the water inlet, a bracket is fixedly installed on the lower outer surface of the cleaning box, and a bottom plate is fixedly installed on the lower outer surface of the bracket. Chinese patent CN208992440U discloses a non-standard equipment processing device, including a workbench, the upper surface of the workbench is provided with a rectangular shell, the upper surface of the rectangular shell is provided with a No. 1 slide rail, the No. 1 slide rail is slidably connected to an electric slider, the lower surface of the No. 1 electric slider is provided with a No. 1 hydraulic telescopic rod with the telescopic end facing downward, the right end of the lower surface of the workbench is provided with an electrical interface, the upper shaft of the right surface of the workbench is connected to a controller, the electrical interface is electrically connected to the controller through a wire, and the controller is electrically connected to the No. 1 electric slider, the No. 1 hydraulic telescopic rod, the No. 1 rotating motor, the No. 2 electric slider, the No. 2 hydraulic telescopic rod, the No. 2 rotating motor, the No. 3 rotating motor, and each electric push rod through a wire. The above non-standard equipment is only suitable for single functions such as workpiece cleaning operations and polishing parts. It is a mechanical equipment designed and customized according to the process requirements of enterprise users, with low comprehensive utilization rate of equipment, high manufacturing cost, and high cost of equipment hardware, manual maintenance and engineering spare parts reserves.

[0005] Therefore, how to provide a modular work platform and its use method to achieve the standardization of some structures of non-standard equipment, quickly replace functional structures, replace functional structures according to different process requirements, improve equipment utilization, reduce equipment hardware reserve costs, and help reduce the manufacturing cost of non-standard equipment is a technical problem that needs to be urgently solved by technical personnel in this field. Summary of the invention

[0006] In view of this, the purpose of this application is to provide a modular work platform and its use method, so as to realize the standardization of some structures of non-standard equipment, and the functional structure can be quickly replaced. According to different process requirements, the functional structure can be replaced, the equipment utilization rate can be improved, the equipment hardware reserve cost can be reduced, and it is conducive to reducing the manufacturing cost of non-standard equipment.

[0007] In order to achieve the above objectives, this application provides the following technical solutions.

[0008] A modular work platform, including a frame, a general equipment module, and a quick-change process module;

[0009] The general modules of the equipment include an industrial computer, a guide and positioning module, an electrical quick-insert, a motor control module, an air supply module, and a remote control module;

[0010] The frame includes an upper frame and a lower frame; the industrial computer is arranged on the upper frame, and the guide positioning module, the motor control module, the air source supply module and the remote control module are all arranged on the lower frame;

[0011] The quick-change process module includes an electric control panel, a table and a quick-change rack. The quick-change rack is arranged on one side of the table. The table is used to place the process execution module.

[0012] Preferably, the guide and positioning module comprises a guide rail, a power-assisted locking cylinder, a positioning groove, and a table monitoring sensor, and a slider and a positioning pin are provided under the table;

[0013] The sliding block corresponds to the guide rail so that the table plate moves relative to the guide rail; the positioning pin corresponds to the positioning groove so that the table plate is fixed relative to the lower frame.

[0014] Preferably, a hook plate is provided at one end of the power-assisted locking cylinder, and a hook block corresponding to the hook plate is provided below the platform;

[0015] The table top monitoring sensor comprises a first table top monitoring sensor and a second table top monitoring sensor, and the first table top monitoring sensor and the second table top monitoring sensor are respectively arranged on both sides of the lower frame.

[0016] Preferably, the guide rail comprises an upper rail plate and a side rail plate, the upper rail plate comprises a first upper rail plate and a second upper rail plate, the side rail plate comprises a first side rail plate and a second side rail plate, the first upper rail plate is arranged on the first side rail plate, and the second upper rail plate is arranged on the second side rail plate;

[0017] The first upper rail plate and the second upper rail plate are both U-shaped structures, the first upper rail plate and the second upper rail plate are both provided with bearing grooves, and the first upper rail plate and the second upper rail plate are both provided with evenly distributed bearing rows.

[0018] Preferably, the equipment universal module further includes a line transmission module, which includes a transmission component, a stop component, and a product monitoring sensor; the transmission component is a belt transmission, and the transmission component is used to transmit products;

[0019] The stop assembly includes a stop block and a stop cylinder; the product monitoring sensor is used to monitor the product transmission position.

[0020] Preferably, the wire body transmission module includes an upper wire body transmission module and a lower wire body transmission module, and a feed port and a discharge port are arranged on one side of the lower frame, the upper wire body transmission module corresponds to the feed port, and the lower wire body transmission module corresponds to the discharge port; a lifting assembly is arranged at one end of the upper wire body transmission module and the lower wire body transmission module.

[0021] Preferably, a barcode scanner is provided on the upper line transmission module, and a push-up cylinder is provided on the upper line transmission module below the transmission component, and the push-up cylinder is used to push the scanned product to the top of the table for process processing.

[0022] Preferably, the equipment universal module further includes a three-color light, a display, and a button box, the three-color light is arranged at the upper end of the upper frame, and the display and the button box are both arranged on the front panel of the upper frame.

[0023] Preferably, the equipment universal module further comprises a backup power supply, and the backup power supply is arranged in the upper frame;

[0024] The quick-change rack is provided with a maintenance door, and the maintenance door is used to facilitate maintenance personnel to perform equipment maintenance.

[0025] The method for using the above modular work platform comprises the following steps:

[0026] S1. Install the quick-change process module on the lower frame according to the process requirements, that is, push the table along the guide rail and lock and fix the table through the guide positioning module;

[0027] S2. Connect the quick-change process module with the equipment universal module through the electrical quick plug to realize the transmission of electricity, gas, network and signals;

[0028] S3, the general module of the equipment is turned on, the start button is activated, and the product enters the upper line transmission module through the feed port;

[0029] S4, after step S3, when the product monitoring sensor detects the product, the stop component stops the product first, and the barcode scanner takes a photo of the product and scans the barcode. After scanning the barcode, the push cylinder pushes the product to the top of the platen for process processing;

[0030] S5. After the processing is completed, push the cylinder to return the product to its original position in the opposite direction. At the same time, the stop assembly returns to its original position and the product continues to be transported.

[0031] S6. When the product is transferred to the end of the upper line transmission module, the product is sent to the lower line transmission module through the lifting assembly and transferred in the reverse direction until it is discharged from the discharge port.

[0032] The beneficial technical effects obtained by the present invention are as follows:

[0033] 1) The present invention mainly solves the defects of limited reuse rate and high comprehensive manufacturing cost of existing non-standard equipment. The equipment structure framework of the present invention is uniformly arranged and small in size, which realizes the generalization of some structures of non-standard equipment. The functional structure can be quickly replaced. According to different process requirements, the functional structure can be replaced, the equipment utilization rate is improved, the equipment hardware reserve cost is reduced, and it is conducive to reducing the manufacturing cost of non-standard equipment;

[0034] 2) The present invention sets a general equipment module and a quick-change process module. The general equipment module uses unified standard materials and standard program control software to extract the general parts of the equipment; the quick-change process module is used to realize the rapid replacement of functional processes, reduce the size of the equipment, improve the reuse rate of the general equipment module, and reduce the equipment hardware, manual maintenance and engineering spare parts reserve costs;

[0035] 3) The present invention realizes the positioning and fixing between the equipment universal module and the quick-change process module through the guide positioning module, and the guide rail is provided with a bearing to reduce the friction between the slider and the guide rail; the electrical, gas, network and signal transmission between the equipment universal module and the quick-change process module is realized through the electrical quick plug;

[0036] 4) The present invention realizes the transmission of products through the line transmission module, the barcode scanner is used to trace the product information, and the product after scanning is pushed up to the top of the table by the pushing cylinder for functional process processing.

[0037] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings as follows.

[0038] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0040] Figure 1 is a structural schematic diagram of a modular work platform in an embodiment of the present disclosure;

[0041] Figure 2 This is a schematic diagram of a modular work platform in an embodiment of the present disclosure. Figure 1 ;

[0042] Figure 3 This is a schematic diagram of a modular work platform in an embodiment of the present disclosure. Figure 2 ;

[0043] Figure 4 is a structural schematic diagram of a lower frame in an embodiment of the present disclosure;

[0044] Figure 5 is a structural schematic diagram of a tabletop in an embodiment of the present disclosure;

[0045] Figure 6 is a schematic structural diagram of a guide rail in an embodiment of the present disclosure;

[0046] Figure 7 It is a structural schematic diagram of a line transmission module in an embodiment of the present disclosure.

[0047] In the above figures: 1. frame; 101. upper frame; 102. lower frame; 121. workbench; 122. cooling fan; 2. equipment universal module; 201. industrial computer; 202. backup power supply; 203. tricolor light; 204. display; 205. button box; 3. quick change process module; 301. electric control board; 302. table; 321. slider; 322. positioning pin; 323. through hole; 303. quick change rack; 304. maintenance door; 4 , guiding and positioning module; 401, guide rail; 411, upper rail plate; 412, side rail plate; 413, bearing groove; 414, first bearing; 415, guide rail groove; 416, second bearing; 402, power locking cylinder; 403, positioning groove; 404, table monitoring sensor; 5, line transmission module; 501, transmission component; 502, stop block; 503, product monitoring sensor; 504, push cylinder; 6, feed port; 7, discharge port; 8, tray. DETAILED DESCRIPTION

[0048] To make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme in the embodiment of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, rather than all of the embodiments. In the following description, specific details such as specific configuration and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures is omitted in the embodiment.

[0049] It should be understood that the references to "one embodiment" or "this embodiment" throughout the specification mean that the specific features, structures, or characteristics associated with the embodiment are included in at least one embodiment of the present application. Therefore, the references to "one embodiment" or "this embodiment" appearing throughout the specification do not necessarily refer to the same embodiment. In addition, these specific features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0050] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0051] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.

[0052] The term "at least one" in this article is merely a description of the association relationship of associated objects, indicating that there may be three relationships. For example, at least one of A and B can mean: A exists alone, A and B exist at the same time, and B exists alone.

[0053] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusions.

[0054] Example 1

[0055] As attached Figure 1 As shown, a modular working platform includes a frame, a general equipment module 2, and a quick-change process module 3.

[0056] As attached Figure 2 and 3 As shown, the equipment universal module 2 and the quick-change process module 3 are separate structures.

[0057] See attached Figure 1 The equipment universal module 2 includes an industrial computer 201, a guide positioning module 4, a line transmission module 5, an electrical quick connector, a motor control module, an air supply module, and a remote control module.

[0058] The frame 1 includes an upper frame 101 and a lower frame 102 .

[0059] The upper end of the upper frame 101 is provided with a top plate, and the industrial computer 201 is arranged on the top plate.

[0060] An electrical board is disposed in the lower frame 102 , and the motor control module, the gas source supply module, and the remote control module are all disposed on the electrical board.

[0061] A workbench 121 is disposed at the upper end of the lower frame 102 , and the guide positioning module 4 and the line transmission module 5 are both disposed on the workbench 121 .

[0062] Furthermore, the equipment universal module 2 also includes a backup power supply 202, and the backup power supply 202 is arranged on the top plate in the upper frame 101. The backup power supply 202 can be used for an extended period of 0.5 to 1.0 h.

[0063] See attached Figure 1 The device universal module 2 also includes a three-color light 203, a display 204, and a button box 205. The three-color light 203 is arranged at the upper end of the upper frame 101, and the three-color light 203 is an indicator light for sending information; the display 204 and the button box 205 are both arranged on the front panel of the upper frame 101.

[0064] Furthermore, the display 204 is a touch display, which can simultaneously realize the functions of data and image display, manual control buttons, and program editing. The button box 205 includes reset, start, emergency stop, and air source pressure display buttons.

[0065] See attached Figure 2 and 3 The quick-change process module 3 includes an electric control board 301, a table 302 and a quick-change rack 303. The quick-change rack 303 is arranged on one side of the table 302. The electric control board 301 is fixed on the quick-change rack 303 and is located at the front side of the quick-change rack 303.

[0066] The table 302 is used to place process execution modules, which include dispensing, pressing, welding, screwing, testing and other process modules.

[0067] It should be noted that the specific structure of the process execution modules such as dispensing, pressing, welding, screwing, and testing is not specifically limited in this application.

[0068] A maintenance door 304 is provided at the rear side of the quick-change rack 303 , and the maintenance door 304 is used to facilitate maintenance personnel to perform equipment maintenance.

[0069] Furthermore, the maintenance door 304 is provided with a safety module, and the safety module is used to prevent non-equipment operators from opening the maintenance door 304 .

[0070] Furthermore, the security module is a password lock, and the password lock is used to fix the maintenance door 304.

[0071] The top and both left and right sides of the quick-change rack 303 are provided with panels, and the panels are made of transparent material.

[0072] As attached Figure 4 As shown, the guide and positioning module 4 includes a guide rail 401 , a power-assisted locking cylinder 402 , a positioning groove 403 , and a table monitoring sensor 404 .

[0073] As attached Figure 5 As shown, a slider 321 and a positioning pin 322 are provided below the platform 302 ; the slider 321 corresponds to the guide rail 401 , so that the platform 302 moves relative to the guide rail 401 ; the positioning pin 322 corresponds to the positioning groove 403 , so that the platform 302 is fixed relative to the lower frame 102 .

[0074] A hook plate is provided at one end of the power-assisted locking cylinder 402 , and a hook block corresponding to the hook plate is provided below the platform 302 . The power-assisted locking cylinder 402 is capable of 90° rotation.

[0075] The tabletop monitoring sensor 404 includes a first tabletop monitoring sensor and a second tabletop monitoring sensor, and the first tabletop monitoring sensor and the second tabletop monitoring sensor are respectively disposed on both sides of the lower frame 102 .

[0076] Further, as attached Figure 6 As shown, the guide rail 401 includes an upper rail plate 411 and a side rail plate 412. The upper rail plate 411 includes a first upper rail plate and a second upper rail plate, and the first upper rail plate and the second upper rail plate are arranged flush with each other; the side rail plate 412 includes a first side rail plate and a second side rail plate, and the first upper rail plate is arranged on the first side rail plate, and the second upper rail plate is arranged on the second side rail plate.

[0077] Furthermore, the first upper rail plate and the second upper rail plate are both U-shaped structures, the first upper rail plate and the second upper rail plate are both provided with bearing grooves 413, and the first upper rail plate and the second upper rail plate are both provided with evenly distributed bearing rows.

[0078] The bearing array is composed of a plurality of first bearings 414 , each of which corresponds to a bearing slot 413 , so as to reduce the friction between the slider 321 and the upper rail plate 411 when the slider 321 moves.

[0079] Furthermore, a guide rail groove 415 is provided between the first side rail plate and the second side rail plate, a bearing row is provided below the guide rail groove 415, and two ends of the bearing row are respectively fixed to the first side rail plate and the second side rail plate through a rotating shaft.

[0080] The bearing row is composed of a plurality of second bearings 416 , each of which is equipped with a rotating shaft, and both ends of the rotating shaft are respectively fixed on the opposite sides of the first side rail plate and the second side rail plate.

[0081] As attached Figure 7 As shown, the line transmission module 5 includes a transmission component 501, a stop component, and a product monitoring sensor 503; the transmission component 501 is a belt transmission, and the transmission component 501 is used to transmit products.

[0082] Furthermore, the transmission component 501 includes a transmission frame, a first transmission belt, a second transmission belt, and a transmission motor. The first transmission belt and the second transmission belt are respectively provided with a driving shaft and a driven shaft at both ends. The transmission motor simultaneously drives the driving shafts in the first transmission belt and the second transmission belt to rotate.

[0083] The stop assembly includes a stop block 502 and a stop cylinder (not marked in the drawings); the stop block 502 is fixedly connected to the telescopic rod of the stop cylinder, and the stop cylinder is arranged between the first transmission belt and the second transmission belt and is located below the transmission assembly 501.

[0084] The product monitoring sensor 503 is disposed on the transmission rack, and the product monitoring sensor 503 is used to monitor the product transmission position.

[0085] The wire body transmission module 5 includes an upper wire body transmission module and a lower wire body transmission module. A feed port 6 and a discharge port 7 are provided on one side of the lower frame 102 . The upper wire body transmission module corresponds to the feed port 6 , and the lower wire body transmission module corresponds to the discharge port 7 .

[0086] One end of the upper line body transmission module and the lower line body transmission module is provided with a lifting assembly, and the lifting assembly completes the conversion of the product from the upper line body transmission module to the lower line body transmission module.

[0087] It should be noted that the specific structure of the lifting assembly is not specifically limited in this application and is common knowledge to those skilled in the art.

[0088] The upper line transmission module is provided with a barcode scanner, which is an RFID barcode scanner for tracing product information.

[0089] The upper line transmission module is located below the transmission component 501 and is provided with a push-up cylinder 504. The push-up cylinder 504 is arranged between the first transmission belt and the second transmission belt. The push-up cylinder 504 is used to push the scanned product to the top of the platform 302 for process processing.

[0090] Furthermore, the product is placed on the tray 8 and is transported on the transport assembly 501 through the tray 8. The table 302 is provided with a through hole 323, the shape of which corresponds to the shape of the tray 8 and is larger than the size of the tray 8. The push-up cylinder 504 is directly opposite to the through hole 323 and is used to push the tray 8 up to the top of the table 302 for process processing.

[0091] Two cooling fans 122 are arranged in front of the lower frame 102 for cooling the electrical components; and a cooling fan 122 is arranged on both sides of the lower frame 102 for cooling the motor.

[0092] The workbench 121 is provided with an IO distributor for arranging the circuits.

[0093] A triplet, a valve island and a quick debugging interface are arranged on the side plate of the lower frame 102 . The triplet is used to provide a stable air pressure source, and the valve island is used to control the cylinder.

[0094] The four corners of the bottom plate of the lower frame 102 are provided with supporting feet and rollers to facilitate the movement and fixation of the working platform.

[0095] A safety door is disposed at the rear side of the lower frame 102 , and the safety door is equipped with a safety lock.

[0096] Example 2

[0097] Based on the above embodiment 1, a method for using a modular work platform includes the following steps:

[0098] S1. Install the quick-change process module 3 onto the lower frame 102 according to process requirements, that is, push the table 302 along the guide rail 401 , and lock and fix the table 302 through the guide positioning module 4 .

[0099] The slider 321 under the table 302 corresponds to the guide rail 401 on the workbench 121. The table 302 is manually pushed to slide along the guide rail 401. When the table monitoring sensor 404 detects that the table 302 slides to the predetermined position, the power-assisted locking cylinder 402 rotates 90° clockwise, and the hook plate set at one end of the power-assisted locking cylinder 402 hooks the table 302. At the same time, the positioning pins 322 at the four corners below the table 302 are fixed to the corresponding positioning grooves 403 on the workbench 121, thereby completing the locking and fixation of the table 302.

[0100] S2. Connect the quick-change process module 3 to the equipment universal module 2 through the electrical quick connector to achieve transmission of electricity, gas, network and signals.

[0101] S3, the equipment general module 2 is turned on, the start button is activated, and the product enters the upper line transmission module through the feed port 6.

[0102] Therein, the products are placed on a tray 8, and the tray 8 is transported by a transport belt.

[0103] S4, after step S3, when the product monitoring sensor 503 detects the product, the stopping component stops the product first, and the barcode scanner takes a photo of the product and scans the barcode. After scanning the barcode, the cylinder 504 pushes the product up to the top of the table 302 for process processing.

[0104] The stopping assembly drives the stopping block 502 to move upward through the stopping cylinder to stop the tray 8 on which the products are placed.

[0105] S5. After the processing is completed, the cylinder 504 is pushed up to return the product to its original position in the opposite direction. At the same time, the stop assembly returns to its original position and the product continues to be transported.

[0106] The stopping assembly drives the stopping block 502 to move downward through the stopping cylinder, and the tray 8 on which the product is placed continues to be transported on the transport belt.

[0107] S6. When the product is transferred to the end of the upper line transfer module, the product is sent to the lower line transfer module via the lifting assembly and transferred in the reverse direction until it is transferred out from the discharge port 7.

[0108] The above-mentioned modular work platform is provided with a general equipment module 2 and a quick-change process module 3. The general equipment module 2 adopts unified standard materials and standard program control software to extract the general parts of the equipment. The quick-change process module 3 is used to realize rapid replacement of functional processes, reduce the size of the equipment, improve the reuse rate of the general equipment module 2, and reduce the equipment hardware, manual maintenance and storage costs of engineering spare parts.

[0109] The above-mentioned modular working platform realizes the positioning and fixation between the equipment universal module 2 and the quick-change process module 3 through the guiding and positioning module 4, and a bearing is arranged on the guide rail 401 to reduce the contact friction between the slider 321 and the guide rail 401; the transmission of electricity, gas circuits, networks and signals between the equipment universal module 2 and the quick-change process module 3 is realized through the electrical quick plug; the transmission of products is realized through the line transmission module 5, and the barcode scanner is used to trace the product information, and the scanned product is pushed up to the top of the table 302 by the pushing cylinder 504 for functional process processing.

[0110] The above-mentioned modular work platform mainly solves the defects of limited reuse rate and high comprehensive manufacturing cost of existing non-standard equipment. The equipment structure frame of the present invention is uniformly arranged and small in size, which realizes the universalization of some structures of non-standard equipment. The functional structure can be quickly replaced. According to different process requirements, the functional structure can be replaced, the equipment utilization rate is improved, the equipment hardware reserve cost is reduced, and it is beneficial to reduce the manufacturing cost of non-standard equipment.

[0111] The above description is only the preferred embodiment of the present invention, which does not limit the protection scope of the present invention. For those skilled in the art, the present invention can be modified and varied in various ways. Within the spirit and principle of the present invention, any change, modification, replacement, integration and parameter change of these embodiments by conventional substitution or capable of achieving the same function without departing from the principle and spirit of the present invention shall fall within the protection scope of the present invention.

Claims

1. A modular working platform, characterized in that: It comprises a frame (1), a general equipment module (2), and a quick-change process module (3), wherein the general equipment module (2) and the quick-change process module (3) are separate structures; The equipment universal module (2) comprises an industrial computer (201), a guide positioning module (4), a line transmission module (5), an electrical appliance quick connector, a motor control module, an air supply module and a remote control module; The frame (1) comprises an upper frame (101) and a lower frame (102), an electrical panel being arranged in the lower frame (102), and a workbench (121) being arranged at the upper end of the lower frame (102); a triplet, a valve island and a quick debugging interface are arranged on the side panel of the lower frame (102), the triplet being used to provide a stable air pressure source, and the valve island being used to control the cylinder; the industrial computer (201) is arranged on the upper frame (101), the guide positioning module (4) and the line transmission module (5) are arranged on the workbench (121), and the motor control module, the air source supply module and the remote control module are arranged on the electrical panel; The quick-change process module (3) comprises an electric control board (301), a table (302) and a quick-change rack (303), wherein the electric control board (301) is fixed to the front side of the quick-change rack (303), the quick-change rack (303) is arranged on one side of the table (302), and the table (302) is used to place the process execution module; The guide positioning module (4) comprises a guide rail (401), a power-assisted locking cylinder (402), a positioning groove (403), and a table monitoring sensor (404); a slider (321) and a positioning pin (322) are provided below the table (302); the power-assisted locking cylinder (402) is capable of 90° rotation; the slider (321) corresponds to the guide rail (401) so that the table (302) moves relative to the guide rail (401); the positioning pin (322) corresponds to the positioning groove (403) so that the table (302) is fixed relative to the lower frame (102); The guide rail (401) comprises an upper rail plate (411) and a side rail plate (412); the upper rail plate (411) comprises a first upper rail plate and a second upper rail plate; the side rail plate (412) comprises a first side rail plate and a second side rail plate; the first upper rail plate is arranged on the first side rail plate, and the second upper rail plate is arranged on the second side rail plate; the first upper rail plate and the second upper rail plate are both U-shaped structures; the first upper rail plate and the second upper rail plate are both provided with bearing grooves (413); the first upper rail plate and the second upper rail plate are both provided with evenly distributed bearing rows; the bearing rows are composed of a plurality of first bearings (414); each first bearing (414) corresponds to a bearing groove (413), so as to reduce the friction force of contact between the slider (321) and the upper rail plate (411) when the slider (321) moves; The line transmission module (5) comprises an upper line transmission module, a lower line transmission module, a transmission component (501), a stop component, and a product monitoring sensor (503); the transmission component (501) is a belt transmission, and the transmission component (501) is used to transmit products; the upper line transmission module is provided with a push-up cylinder (504) below the transmission component (501), which is used to push the scanned product to the top of the platform (302) for process processing; The equipment universal module (2) further comprises a three-color light (203), a display (204), and a button box (205); the three-color light (203) is arranged at the upper end of the upper frame (101); the display (204) and the button box (205) are both arranged on the front panel of the upper frame (101); the display (204) is a touch-type display capable of simultaneously realizing the functions of data and image display, manual control buttons, and program editing; the button box (205) comprises reset, start, emergency stop, and air source and air pressure display buttons; The equipment universal module (2) further comprises a backup power supply (202), wherein the backup power supply (202) is arranged in the upper frame (101), and the backup power supply (202) can be used for an extended period of 0.5 to 1.0 hours; A maintenance door (304) is provided on the rear side of the quick-change rack (303), and the maintenance door (304) is used to facilitate maintenance personnel to perform equipment maintenance; The maintenance door (304) is provided with a password lock as a safety module, which is used to fix the maintenance door (304).

2. The modular working platform according to claim 1, characterized in that: A hook plate is provided at one end of the booster locking cylinder (402), and a hook block corresponding to the hook plate is provided below the platform (302); The tabletop monitoring sensor (404) comprises a first tabletop monitoring sensor and a second tabletop monitoring sensor, and the first tabletop monitoring sensor and the second tabletop monitoring sensor are respectively arranged on both sides of the lower frame (102).

3. The modular working platform according to any one of claims 1-2, characterized in that: The transmission component (501) comprises a transmission frame, a first transmission belt, a second transmission belt, and a transmission motor, wherein the first transmission belt and the second transmission belt are respectively provided with a driving shaft and a driven shaft at both ends, and the transmission motor drives the driving shafts in the first transmission belt and the second transmission belt to rotate simultaneously; The stop assembly comprises a stop block (502) and a stop cylinder, and the product monitoring sensor (503) is used to monitor the product transfer position.

4. The modular working platform according to claim 3, characterized in that: A feed port (6) and a discharge port (7) are provided on one side of the lower frame (102); the upper line body transmission module corresponds to the feed port (6), and the lower line body transmission module corresponds to the discharge port (7); and a lifting assembly is provided at one end of the upper line body transmission module and the lower line body transmission module.

5. The modular working platform according to claim 4, characterized in that: The upper line transmission module is provided with a code scanner.

6. The method for using the modular work platform according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. Installing the quick-change process module (3) onto the lower frame (102) according to process requirements, that is, pushing the table (302) along the guide rail (401), and locking and fixing the table (302) via the guide positioning module (4); The slider (321) below the table (302) corresponds to the guide rail (401) on the workbench (121), and the table (302) is manually pushed to slide along the guide rail (401). When the table monitoring sensor (404) detects that the table (302) slides to a predetermined position, the power-assisted locking cylinder (402) rotates 90° clockwise, and a hook plate provided at one end of the power-assisted locking cylinder (402) hooks the table (302). At the same time, the positioning pins (322) at the four corners below the table (302) are fixed to the corresponding positioning grooves (403) provided on the workbench (121), thereby completing the locking and fixing of the table (302); S2, connecting the quick-change process module (3) to the equipment universal module (2) through an electrical quick-connect connector to achieve transmission of electricity, gas, network and signals; S3, the equipment general module (2) is turned on, the start button is activated, and the product enters the upper line transmission module through the feed port (6); The product is placed on a tray (8), and the tray (8) is transported by a transport belt; S4, after step S3, when the product monitoring sensor (503) detects the product, the stopping component stops the product first, and the barcode scanner takes a photo of the product and scans the barcode. After scanning the barcode, the pushing cylinder (504) pushes the product to the top of the table (302) for process processing; The stopping assembly drives the stopping block (502) to move upwards via the stopping cylinder, thereby stopping the tray (8) on which the product is placed; S5, after the processing is completed, the cylinder (504) is pushed up to return the product to its original position in the opposite direction, and at the same time, the stop assembly is returned to its original position, and the product continues to be transported; The stop assembly drives the stop block (502) to move downward via the stop cylinder, and the tray (8) on which the product is placed continues to be transported on the transport belt; S6. When the product is transferred to the end of the upper line transmission module, the product is sent to the lower line transmission module through the lifting assembly. The material is then transported in the reverse direction until it is discharged from the discharge port (7).

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