Train head cover forming die
By designing a mold for train hood manufacturing, the use of hydraulic presses and mobile components to achieve rapid replacement and cleaning of the lower molds, the problem of mold cleaning in the prior art is solved, and manufacturing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421250226.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the manufacturing process of train hoods, the use of existing molds requires workers to remove the hoods and clean the molds after each molding, resulting in a reduced working efficiency.
A train hood forming mold is designed, including a base, a hydraulic press, an upper mold, a chute, a track, a moving assembly and a stabilizing assembly. The hydraulic press drives the lifting and lower mold movements of the upper mold and the lower mold, combined with the design of the slide chute, track and moving components, and achieves rapid replacement and cleaning of the lower mold.
It improves the efficiency of train hood manufacturing, reduces the time for mold cleaning, protects the integrity of mold and hood, and improves the safety and comfort of the manufacturing process.
Smart Images

Figure CN222571665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of train head covers, in particular to a train head cover forming mould. Background Art
[0002] With the continuous development of modern rail transit technology, the design and manufacture of train hoods, as important components of trains, have received increasing attention. The hoods not only protect the front structure and cab of the train, but also directly affect the aerodynamic performance of the train and the passengers' riding experience. Therefore, in the design and manufacturing process of train hoods, impact resistance and streamlined design have become two core considerations.
[0003] In the process of making train hoods, a mold is usually used to shape the train hoods. After one molding, workers need to take out the manufactured hoods and clean the molds, which reduces the working efficiency of the device. In the process of making train hoods, the use of molds is indispensable. The design and manufacturing accuracy of the molds directly affect the molding quality and efficiency of the hoods. However, after each molding is completed, workers do need to take out the molded hoods and clean the molds, which reduces the working efficiency of the device. Therefore, a train hood molding mold is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a train head cover forming mold, which aims to improve the problem in the prior art that "after each molding is completed, workers need to take out the head cover and clean the mold, which reduces work efficiency".
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a train head cover forming mold, including a base, a hydraulic press is fixedly connected to the middle of the top of the base, the bottom end of the output shaft of the hydraulic press is fixedly connected to the upper mold, the inner wall of the top of the base is provided with a slide groove, the inner wall of the bottom end of the slide groove is provided with a track, the upper surface of the track is provided with a moving component, the moving component includes a roller, the bottom end of the roller rotates on the upper surface of the track, the top of the roller is fixedly connected to the bottom plate, the top of the bottom plate is fixedly connected to the positioning rod, and the outer wall of the top end of the positioning rod is slidably connected to the lower mold.
[0006] As a further description of the above technical solution:
[0007] A limiting plate 1 is fixedly connected to the bottom end of the bottom plate, and two groups of bottom plates are provided. The two groups of bottom plates are symmetrically arranged on both sides of the base, and a limiting plate 2 is fixedly connected to the bottom end of the other group of bottom plates.
[0008] As a further description of the above technical solution:
[0009] A limiting groove 1 is provided at the front end of the right side of the limiting plate 1, the right side of the limiting groove 1 is arranged as an inclined surface, and both sides of the front end of the limiting plate 1 are arranged as inclined surfaces.
[0010] As a further description of the above technical solution:
[0011] A second limiting groove is provided at the front end of the left side of the limiting plate 2, the left side of the second limiting groove is arranged as an inclined surface, and both sides of the front end of the second limiting plate are arranged as inclined surfaces.
[0012] As a further description of the above technical solution:
[0013] The inner wall in the middle of the top of the base is slidably connected to the limiting block 2, and the right side of the base close to the limiting block 2 is slidably connected to the limiting block 1. The limiting block 2 and the base are elastically connected by compression springs. The compression springs are provided in two groups, and the other group of compression springs is elastically connected to the inner wall of the base and the front end of the limiting block 1.
[0014] As a further description of the above technical solution:
[0015] A stabilizing component is arranged on the right side of the bottom plate, and the stabilizing component includes a fixing plate, the top end of the fixing plate is fixedly connected to the right bottom end of the bottom plate, a buffer column is fixedly connected to the right side of the fixing plate, and an annular groove is opened on the right outer wall of the buffer column.
[0016] As a further description of the above technical solution:
[0017] A clamping plate is slidably connected to the inner wall on the right side of the base, and the clamping plate and the base are elastically connected via a reset spring. Two groups of clamping plates are provided, and annular protrusions are provided on the inner walls of the two groups of clamping plates, and the annular protrusions are set to be made of rubber material.
[0018] As a further description of the above technical solution:
[0019] The fixing plates and the buffer columns are provided in multiple groups, and the multiple groups of the fixing plates and the buffer columns are respectively arranged on the left side and the right side of the two groups of bottom plates.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by using the mobile assembly in conjunction with the base, the lower mold can be quickly replaced during the molding and manufacturing of the train head cover, making it convenient for workers to clean the replaced lower mold, thereby improving the efficiency of the head cover manufacturing.
[0022] 2. In the utility model, by using the stabilizing component in conjunction with the base plate, the impact force of the base plate when moving can be effectively absorbed and dispersed, which can not only protect the integrity of the base plate and the mold, improve the molding quality of the hood, but also improve the safety and comfort of the manufacturing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the utility model;
[0024] Figure 2 It is a bottom-up three-dimensional structural schematic diagram of the limiting plate 1 and the limiting plate 2 in the utility model;
[0025] Figure 3 It is a schematic diagram of the split three-dimensional structure of the base and the bottom plate in the utility model;
[0026] Figure 4 It is a top view of the three-dimensional structure cross-section diagram of the base in the utility model;
[0027] Figure 5 It is a partial cross-sectional schematic diagram of the front three-dimensional structure of the base in the utility model;
[0028] Figure 6 It is a schematic diagram of the split three-dimensional structure of the clamping plate and the return spring in the utility model.
[0029] Legend:
[0030] 1. Base; 2. Hydraulic press; 3. Upper mold; 4. Slide; 51. Bottom plate; 52. Positioning rod; 53. Roller; 54. Limiting plate 1; 55. Limiting plate 2; 56. Limiting block 1; 57. Limiting block 2; 58. Compression spring; 6. Lower mold; 61. Fixed plate; 62. Buffer column; 63. Clamp; 64. Return spring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 and Figure 2The utility model provides an embodiment: a train head cover forming mold, including a base 1, a hydraulic press 2 is fixedly connected to the middle of the top of the base 1, the hydraulic press 2 is used as a power source, and drives the upper mold 3 to move up and down through its output shaft, so as to cooperate with the lower mold 6 to complete the molding of the head cover, the upper mold 3 is fixedly connected to the bottom end of the output shaft of the hydraulic press 2, and the upper mold 3 is used in conjunction with the lower mold 6 by inserting the outer wall of the positioning rod 52, and the inner wall of the top of the base 1 is provided with a slide groove 4, and the slide groove 4 is provided with two groups, which improves the stability of the bottom plate 51 when moving A track is arranged on the inner wall at the bottom end of the slide groove 4, and a moving component is arranged on the upper surface of the track. The moving component includes a roller 53, and the bottom end of the roller 53 rotates on the upper surface of the track. The cooperation between the roller 53 and the track can reduce friction and reduce wear on the roller 53. The top of the roller 53 is fixedly connected with a bottom plate 51 for supporting the lower mold 6. The top of the bottom plate 51 is fixedly connected with a positioning rod 52 for positioning the upper mold 3 to improve the stability of the lower mold 6 and the upper mold 3 when working. The outer wall at the top end of the positioning rod 52 is slidably connected with the lower mold 6.
[0033] Reference Figure 2 and Figure 4 The bottom end of the bottom plate 51 is fixedly connected with a limiting plate 1 54, which can be used in conjunction with a limiting block 1 56 to quickly position the bottom plate 51, thereby improving the efficiency of manufacturing the hood. The bottom plate 51 is provided with two groups, and the two groups of bottom plates 51 are symmetrically arranged on both sides of the base 1. The bottom end of the other group of bottom plates 51 is fixedly connected with a limiting plate 2 55, which can be used in conjunction with a limiting block 2 57, so that the other group of bottom plates 51 can be quickly limited. A limiting groove 1 is provided at the front end of the right side of the limiting plate 1 54, and the right side of the limiting groove 1 is set as an inclined surface. The two sides of the front end of the limiting plate 1 54 are set as inclined surfaces. Through the setting of the inclined surface, the limiting block 2 57 can be squeezed into the inner wall of the bottom plate 51 first, and then the limiting block 1 56 can be squeezed into the inner wall of the bottom plate 51, and then the limiting block 1 56 can slide into the inner wall of the limiting groove 1 through the elastic force of the compression spring 58, thereby limiting the limiting plate 1 54, thereby improving the efficiency of manufacturing the hood.
[0034] Reference Figure 3 and Figure 4 A limiting groove 2 is provided at the left front end of the limiting plate 2 55, and the left side of the limiting groove 2 is set as an inclined surface, and the two sides of the front end of the limiting plate 2 55 are set as inclined surfaces. Through the setting of the inclined surfaces, the limiting block 1 56 can be squeezed into the inner wall of the bottom plate 51, and then the limiting block 2 57 can be squeezed into the inner wall of the bottom plate 51, and then the elastic force of another group of compression springs 58 is used to make the limiting block 2 57 slide into the inner wall of the limiting groove 2, thereby limiting the limiting plate 2 55 and improving the efficiency of the manufacturing of the vehicle hood.
[0035] Reference Figure 4The inner wall of the middle part of the top of the base 1 is slidably connected to the limiting block 2 57, and the right side of the base 1 close to the limiting block 2 57 is slidably connected to the limiting block 1 56. The limiting block 2 57 is arranged on an inclined surface on the opposite side of the limiting block 1 56, which can be used in conjunction with the inclined surfaces on the limiting groove 1 and the limiting groove 2, so that the limiting block 2 57 and the limiting block 1 56 can slide into the inner wall of the bottom plate 51 to squeeze the two groups of compression springs 58. The limiting block 2 57 and the base 1 are elastically connected through the compression springs 58. The compression springs 58 are provided with two groups, and the other group of compression springs 58 is elastically connected to the inner wall of the base 1 and the front end of the limiting block 1 56. The elastic force of the two groups of compression springs 58 makes the limiting block 2 57 and the limiting block 1 56 slide into the limiting groove 1 and the limiting groove 2, thereby limiting the limiting plate 1 54 and the limiting plate 2 55.
[0036] Reference Figure 2 and Figure 3 A stabilizing component is provided on the right side of the bottom plate 51, and the stabilizing component includes a fixing plate 61, and the fixing plate 61 is used to fix the buffer column 62 and clean the track at the same time. The top of the fixing plate 61 is fixedly connected to the bottom end of the right side of the bottom plate 51, and a buffer column 62 is fixedly connected to the right side of the fixing plate 61. An annular groove is provided on the right outer wall of the buffer column 62. By using the annular groove in conjunction with the clamping plate 63, the buffer column 62 can be clamped, and the impact force of the buffer column 62 can be buffered and braked, thereby improving the stability of the bottom plate 51.
[0037] Reference Figure 5 and Figure 6 A clamping plate 63 is slidably connected to the inner wall on the right side of the base 1. The clamping plate 63 and the base 1 are elastically connected by a reset spring 64. The elastic force of the reset spring 64 drives the clamping plate 63 to squeeze the buffer column 62. There are two groups of clamping plates 63. The inner walls of the two groups of clamping plates 63 are provided with annular protrusions, and the annular protrusions are set to rubber material. The annular protrusions can fit with the annular grooves to increase the friction with the annular grooves, thereby improving the clamping stability and buffering effect. There are multiple groups of fixed plates 61 and buffer columns 62. The multiple groups of fixed plates 61 and buffer columns 62 are respectively arranged on the left and right sides of the two groups of bottom plates 51, which can buffer and clamp the two groups of bottom plates 51 and improve the stability of the two groups of bottom plates 51.
[0038] Working principle: When in use, when the output shaft of the hydraulic press 2 drives the upper mold 3 and the lower mold 6 to complete the manufacturing of the head cover, the upper mold 3 is first lifted upward to separate the upper mold 3 from the positioning rod 52. At this time, the worker can move a set of bottom plates 51 to the right through the rollers 53. When the bottom plates 51 move, the limiting plate 2 55 is driven to move. The limiting plate 2 55 contacts the inclined surface on the left side of the limiting block 2 57 through the inclined surface, so that the limiting block 2 57 slides out of the limiting groove 2 to release the limitation of the limiting plate 2 55, and drives the limiting block 2 57 to slide into the inner wall of the base 1. The compression spring 58 is squeezed, and at the same time, the limit block 1 56 makes the left side of the limit block 1 56 slide on its surface through the inclined surface to squeeze the other group of compression springs 58. When the limit plate 2 55 slides over the limit block 1 56, the bottom plate 51 drives the fixed plate 61 to clean the track, and at the same time drives the buffer column 62 to insert into the inner walls of the two groups of clamps 63, squeezes and buffers the buffer column 62, so as to protect the device. At this time, the head cover formed on the inner wall of the lower mold 6 can be taken manually, and the lower mold 6 can be cleaned for the next use.
[0039] When cleaning the lower mold 6, the worker moves another set of bottom plates 51 to the right at a uniform speed. At this time, the right inclined surface of the limiting plate 1 54 contacts the inclined surface of the limiting block 2 57, so that the limiting block 2 57 slides into the inner wall of the base 1 and squeezes the compression spring 58 at the same time. The limiting block 2 57 slides into the limiting groove 1 through the elastic force of the compression spring 58, and then slides out of the limiting groove 1 through the inclined surface of the limiting block 2 57. At this time, the inclined surface of the right side of the limiting plate 1 54 squeezes the limiting block 1 56, so that the limiting block 1 56 slides into the limiting groove 1 through the elastic force of another set of compression springs 58, and contacts the left inner wall of the limiting groove 1 through the left side of the limiting block 1 56, thereby limiting the limiting plate 1 54. At this time, start the hydraulic press 2 to slide the upper mold 3 into the positioning rod 52, so that the upper mold 3 and the lower mold 6 work, thereby manufacturing the hood. When the manufacturing is completed, the above operation can be repeated, which improves the efficiency of hood manufacturing.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A train head cover forming mold, comprising a base (1), characterized in that: A hydraulic press (2) is fixedly connected to the middle of the top of the base (1), and an upper mold (3) is fixedly connected to the bottom of the output shaft of the hydraulic press (2). A slide groove (4) is provided on the inner wall of the top of the base (1), and a track is provided on the inner wall of the bottom end of the slide groove (4). A moving component is provided on the upper surface of the track. The moving component includes a roller (53), and the bottom end of the roller (53) rotates on the upper surface of the track. The top of the roller (53) is fixedly connected to a bottom plate (51), and the top of the bottom plate (51) is fixedly connected to a positioning rod (52), and the top outer wall of the positioning rod (52) is slidably connected to a lower mold (6).
2. A train head cover forming mold according to claim 1, characterized in that: The bottom end of the bottom plate (51) is fixedly connected to a limiting plate 1 (54), and two groups of the bottom plates (51) are provided. The two groups of bottom plates (51) are symmetrically arranged on both sides of the base (1), and the bottom end of the other group of bottom plates (51) is fixedly connected to a limiting plate 2 (55).
3. A train head cover forming mold according to claim 2, characterized in that: The limiting plate (54) is provided with a limiting groove (1) at the front end on the right side, the right side of the limiting groove (1) is arranged as an inclined surface, and both sides of the front end of the limiting plate (54) are arranged as inclined surfaces.
4. The train head cover forming mold according to claim 2, characterized in that: The left front end of the limiting plate 2 (55) is provided with a limiting groove 2, the left side of the limiting groove 2 is arranged as an inclined surface, and both sides of the front end of the limiting plate 2 (55) are arranged as inclined surfaces.
5. The train head cover forming mold according to claim 1, characterized in that: The inner wall of the middle part of the top of the base (1) is slidably connected to the limiting block 2 (57), and the right side of the base (1) close to the limiting block 2 (57) is slidably connected to the limiting block 1 (56). The limiting block 2 (57) and the base (1) are elastically connected via a compression spring (58). Two groups of the compression springs (58) are provided, and the other group of the compression springs (58) is elastically connected to the inner wall of the base (1) and the front end of the limiting block 1 (56).
6. The train head cover forming mold according to claim 1, characterized in that: A stabilizing component is arranged on the right side of the bottom plate (51), and the stabilizing component comprises a fixing plate (61), the top end of the fixing plate (61) is fixedly connected to the bottom end of the right side of the bottom plate (51), a buffer column (62) is fixedly connected to the right side of the fixing plate (61), and an annular groove is provided on the right side outer wall of the buffer column (62).
7. The train head cover forming mold according to claim 1, characterized in that: A clamping plate (63) is slidably connected to the inner wall on the right side of the base (1), and the clamping plate (63) is elastically connected to the base (1) via a return spring (64). Two groups of clamping plates (63) are provided, and the inner walls of the two groups of clamping plates (63) are provided with annular protrusions, and the annular protrusions are set to be made of rubber material.
8. The train head cover forming mold according to claim 6, characterized in that: The fixing plates (61) and the buffer columns (62) are provided in multiple groups, and the multiple groups of the fixing plates (61) and the buffer columns (62) are respectively arranged on the left side and the right side of the two groups of bottom plates (51).
Citation Information
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