Liquid spraying and particle sprinkling integrated machine
Through the design of the liquid spraying and pellet sprinkler integrated machine, the combination of multiple liquid spraying heads and three-dimensional adjustment devices and the combination of particle outflow holes, hoppers and driving cylinders, the problem of difficult to control the spraying and sprinkling of sesame seeds is achieved, and the egg yolk pastry is achieved The uniform spraying and precise control of sesame sprinkling improve product quality and beauty.
Patent Information
- Application Number
- CN202010502664.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-06-05
AI Technical Summary
The amount of traditional egg yolk pastry is difficult to control during spraying egg liquid and sprinkling sesame, which makes it difficult to maintain consistent product quality.
A liquid spraying pellet spraying machine is designed, using multiple liquid spraying heads and three-dimensional adjustment devices to adjust the spraying angle and quantity, and the amount and position of sesame seeds are controlled through the particle outflow hole, hopper and driving cylinder.
Accurate control of egg liquid and sesame seeds is achieved, improving the beauty and taste of the product, avoiding the drawbacks of dripping and sprinkling too quickly, saving costs and improving quality.
Smart Images
Figure CN111557318B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to food processing equipment, in particular to egg yolk crisp processing equipment. Background Art
[0002] Egg yolk pastry is a traditional Chinese pastry made of wheat, butter, egg yolk, etc. In recent years, with the continuous upgrading of ingredients, egg yolk pastry has gradually become a popular product on the Internet. In the process of preparing egg yolk pastry, it is necessary to spray egg liquid on the top and sprinkle sesame seeds on it to increase its taste and beauty.
[0003] However, conventional egg liquid spraying is usually done by one-time mechanical spraying or manual application, while sesame seeds are sprinkled manually. The one-time spraying or manual application easily results in the amount of application being difficult to control, making it difficult to maintain the same quality, and the same problem also exists in sesame seeds.
[0004] Therefore, how to improve the existing technology to achieve the purpose of effectively controlling product quality is a technical problem that needs to be solved urgently. Summary of the invention
[0005] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an all-in-one machine for spraying liquid and sprinkling granules to solve the technical problem that the spraying liquid or sprinkling sesame seeds is difficult to control in the prior art.
[0006] The present invention is achieved through the following technical solutions:
[0007] The present invention provides an integrated liquid spraying and particle sprinkling machine, comprising a machine body, a horizontally arranged first conveyor belt is installed at the front end of the machine body, a plurality of liquid spray heads which can sequentially spray liquid on the top of the products to be processed thereon are arranged directly above the first conveyor belt, the liquid spray heads are no less than three, each of the liquid spray heads is installed directly above the first conveyor belt through a three-dimensional adjustment device, a second conveyor belt is arranged at the output end of the first conveyor belt, a mounting plate is arranged directly above the second conveyor belt, a circular notch is opened on the mounting plate, a guide cylinder which is thick at the top and thin at the bottom is connected to the bottom of the circular notch, a guide plate is arranged on the top of the circular notch, a long strip of particle outflow holes is opened on the guide plate, one end of the guide plate is connected to a driving cylinder, and the The top of the guide plate is also covered with a cover plate, and the thickness of the guide plate is the same as the thickness from the top of the mounting plate to the bottom of the cover plate. A circular feed port is opened on the cover plate, and the top of the circular feed port is connected to the bottom end of the hopper installed on the top of the cover plate. The center of the circular notch, the center of the circular feed port and the center line of the particle outflow hole in the extension direction are on the same vertical plane, and the length of the particle outflow hole is greater than the diameter of the circular feed port. When the center of the outflow hole and the center of the circular feed port are on the same vertical line, the particle outflow hole and the circular notch are not connected to each other. When the particle outflow hole reciprocates along the extension direction driven by the driving cylinder, the circular notch and the circular feed port can be connected through the particle outflow hole, and the particles in the hopper can only enter the particle outflow hole during the reciprocating motion.
[0008] Furthermore, a first induction switch for sensing whether the product to be processed has been transported and triggering its own start and stop is also provided next to each spray head, and a second induction switch for sensing whether the product to be processed has been transported and triggering the start and stop of the driving cylinder is also provided next to the mounting plate.
[0009] Furthermore, material baffle plates are respectively arranged on both sides of the first conveyor belt, and a detachable replacement plate is respectively embedded in the inner side of each material baffle plate, and limiting plates are respectively installed on both sides of the second conveyor belt.
[0010] Furthermore, the three-dimensional adjustment device includes a mounting rod with one end fixedly mounted on the machine body and an extension direction perpendicular to the extension direction of the first conveyor belt, a first horizontally arranged adjustment shaft is vertically mounted on the other end of the mounting rod, a second adjustment shaft is rotatably and vertically mounted on the outer end of the first adjustment shaft, and a liquid spray head is rotatably mounted on the second adjustment shaft.
[0011] Furthermore, the first conveyor belt and the second conveyor belt have the same structure but different sizes, and the two conveyor belts are composed of a belt body, an adjusting end, a horizontally arranged support structure, a quick-release end, a driving motor, two tension wheels, a guide wheel and a scraper, one end of the support structure is connected to one end of the adjusting end through a screw group, the outer end of the adjusting end is rotatably mounted with a first roller shaft, and the lower part thereof is mounted with a second roller shaft, and two notches, a rotating clamping hole and a limiting hole, are sequentially opened on the two side walls at the top of the other end of the support structure from the inside to the outside, the specific structure of the rotating clamping hole is a horizontal L-shaped hole composed of a horizontal part and an upward inclined part, and the limiting hole is a vertical structure, and the quick-release end is specifically composed of an end body, a rotating shaft, a locking shaft and a third roller shaft, and a rotating shaft with two ends respectively arranged on the two rotating clamping holes is installed at the end of the end body facing the support structure, a locking shaft with two ends respectively arranged in the two limiting holes is installed in the middle, and a third roller for sleeved on the belt body is installed at the outer end thereof.
[0012] Furthermore, a recovery trough is installed under each conveyor belt.
[0013] Furthermore, a fixing plate is installed directly above the whole body formed by all the liquid spray heads, and observation windows are evenly arranged on the fixing plate.
[0014] Furthermore, a flow limiting plate is arranged between the guide plate and the mounting plate, and a flow limiting hole is provided on the flow limiting plate, which can be connected with the particle outflow hole during the reciprocating motion of the guide plate.
[0015] Compared with the prior art, the present invention has the following advantages: the present invention provides an integrated liquid spraying and particle sprinkling machine, which can effectively adjust the spraying angle and spraying amount by arranging multiple liquid spray heads and a three-dimensional adjustment device, and can perform multi-faceted spraying according to actual needs through angle adjustment, so that the top of the product can be evenly sprayed, avoiding the disadvantages of dripping caused by a single spray, and the state of spraying formation is controllable. Multiple liquid spray heads can adjust the spraying amount according to needs, thereby controlling the total liquid receiving amount of the product and achieving the purpose of precise control; by arranging particle outflow holes, hoppers, driving cylinders, etc., the amount and position of sesame seeds scattered can be effectively controlled, which can save costs and effectively improve quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a stereoscopic diagram of a liquid spraying and particle sprinkling integrated machine provided in an embodiment;
[0017] Figure 2 is an exploded view of a particle spreading device composed of a mounting plate, a hopper, a driving cylinder, etc. provided in an embodiment;
[0018] Figure 3 is a schematic structural diagram of a second conveyor belt provided in an embodiment;
[0019] Figure 4is a schematic diagram of the structure of the fixing plate and the observation window provided in the embodiment;
[0020] Figure 5 Schematic diagram of the structure of the three-dimensional adjustment device in the embodiment.
[0021] In the figure: 1. body; 2. first conveyor belt; 3. spray head; 4. second conveyor belt; 5. mounting plate; 6. circular notch; 7. guide tube; 8. guide plate; 9. particle outflow hole; 10. driving cylinder; 11. cover plate; 12. circular feed port; 13. first induction switch; 14. second induction switch; 15. baffle plate; 16. flow limiting plate; 17. limit plate; 18. mounting rod; 19. first adjusting shaft; 20. second adjusting shaft; 21. quick release end; 22. adjusting end; 23. rotating card hole; 24. limit hole; 25. rotating shaft; 26. locking shaft; 27. fixing plate; 28. observation window; 29. hopper; 30. recovery trough; 31. flow limiting hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Combination Figure 1-5 In this embodiment, a liquid spraying and particle sprinkling integrated machine is provided, comprising a machine body 1, a horizontally arranged first conveyor belt 2 is installed at the front end of the machine body 1, and a plurality of liquid spraying heads 3 are arranged directly above the first conveyor belt 2, which can spray liquid on the top of the product to be processed in turn. The liquid spraying heads 3 are not less than three, and are set to four in this embodiment. Each liquid spraying head is connected to a liquid supply device to spray liquid. The single liquid spraying amount of each liquid spraying head 3 is adjustable, so as to achieve the purpose of spraying in small amounts and multiple times, thereby achieving the purpose of controlling the liquid spraying quality. The liquid is specifically egg liquid;
[0024] In particular, in the present embodiment, in order to achieve the purpose of effectively controlling the spraying effect and avoiding dripping (i.e., the phenomenon that the egg liquid gathers into drops and flows downward), each spray head 3 is installed directly above the first conveyor belt 2 through a three-dimensional adjustment device, and the three-dimensional adjustment device includes a mounting rod 18 fixedly mounted on the body 1 at one end and extending in a direction perpendicular to the extending direction of the first conveyor belt 2, and a first horizontally arranged adjusting shaft 19 is vertically mounted on the other end of the mounting rod 18, and a second adjusting shaft 20 is rotatably and vertically mounted on the outer end of the first adjusting shaft 19, and the spray head 3 is rotatably mounted on the second adjusting shaft 20;
[0025] Through the above arrangement, the spraying angle of each liquid spray head 3 can be effectively adjusted, thereby achieving the purpose of adjustment and improving the spraying quality;
[0026] In particular, in order to perform effective spraying, a first induction switch 13 for sensing whether the product to be processed has been transported and triggering its own start and stop is also provided next to each spray head 3. By controlling each first induction switch 13 by the controller, the corresponding spray head 3 can be effectively controlled to start and stop, thereby achieving the purpose of convenient control;
[0027] In particular, in order to achieve the purpose of automatically spreading sesame seeds, in this embodiment, a second conveyor belt 4 is arranged at the output end of the first conveyor belt 2, and a mounting plate 5 is arranged just above the second conveyor belt 4. A circular notch 6 is opened on the mounting plate 5, and a guide tube 7 with a thick upper part and a thin lower part is connected to the bottom of the circular notch 6. A guide plate 8 is arranged on the top of the circular notch 6. A long strip particle outflow hole 9 is opened on the guide plate 8. One end of the guide plate 8 is connected to the driving cylinder 10. A cover plate 11 is also arranged on the top of the guide plate 8, and the thickness of the guide plate 8 is the same as the thickness between the top of the mounting plate 5 and the bottom of the cover plate 11. A circular feed port 12 is opened on the cover plate 11. The circular feed port 12 is provided on the cover plate 11. The top of the opening 12 is connected with the bottom end of the hopper 29 installed on the top of the cover plate 11, the center of the circular notch 6, the center of the circular feed port 12 and the midline of the particle outflow hole 9 in the extension direction are on the same vertical plane, and the length of the particle outflow hole 9 is greater than the diameter of the circular feed port 12. When the center of the outflow hole and the center of the circular feed port 12 are on the same vertical line, the particle outflow hole 9 and the circular notch 6 are not connected to each other. When the particle outflow hole 9 reciprocates along the extension direction driven by the driving cylinder 10, the circular notch 6 and the circular feed port 12 can be connected through the particle outflow hole 9, and the particles in the hopper 29 can only enter the particle outflow hole 9 during the reciprocating motion.
[0028] Through the above arrangement, the sesame seeds in the hopper 29 enter the particle outflow hole 9 through the circular feed port 12, and the particle outflow hole 9 moves toward the circular notch 6 driven by the driving cylinder 10, and finally the two are connected, and the degree of connectivity (i.e., the length of the particle outflow hole 9 above the circular notch 6, controlled by the driving cylinder 10) can be effectively controlled, thereby effectively controlling the outflow of the material. After flowing out, the sesame seeds enter the guide tube 7, and are limited and guided by the guide tube 7 and fall onto the product to be processed below it, thereby effectively controlling the outflow and falling position of the sesame seeds and improving the accuracy; at the same time, when the guide tube 7 is set to be positionally adjustable (still maintaining a state of being connected to the circular notch 6), the position can be adjusted as needed, thereby improving the adjustability of the equipment.
[0029] In particular, in order to effectively control the start and stop of the driving cylinder 10, in this embodiment, a second sensing switch 14 is also provided next to the mounting plate 5 to sense whether the product to be processed has been transported and trigger the start and stop of the driving cylinder 10.
[0030] In particular, in order to prevent the products to be processed from flowing out of the corresponding conveyor belt, in the present embodiment, baffle plates 15 are respectively provided on both sides of the first conveyor belt 2. At the same time, in order to prevent the accumulation of liquid on the baffle plates 15 from affecting the product quality, a detachable replacement plate is respectively embedded on the inner side of each baffle plate 15, so that the accumulated liquid can be effectively cleaned. Limiting plates 17 are respectively installed on both sides of the second conveyor belt 4.
[0031] In particular, in the present embodiment, the first conveyor belt 2 and the second conveyor belt 4 have the same structure but different sizes. Both conveyor belts are composed of a belt body, an adjusting end 22, a horizontally arranged supporting structure, a quick-release end 21, a driving motor, two tensioning wheels, a guide wheel and a scraper. One end of the supporting structure is connected to one end of the adjusting end 22 through a screw group. The outer end of the adjusting end 22 is rotatably mounted with a first roller shaft, and the lower part thereof is mounted with a second roller shaft. Two notches, a rotating clamping hole 23 and a limiting hole 24, are sequentially provided on the two side walls of the top of the other end of the supporting structure from the inside to the outside. The specific structure of the rotating clamping hole 23 is a horizontal L-shaped hole composed of a horizontal part and an oblique upward part, and the limiting hole 24 is a vertical structure. The quick-release end 21 is specifically composed of an end body, a rotating shaft 25, a locking shaft 26 and a third roller shaft. A rotating shaft 25 with two ends respectively arranged on the two rotating clamping holes 23 is installed at the end of the end body facing the supporting structure, and a locking shaft 26 with two ends respectively arranged in the two limiting holes 24 is installed in the middle thereof, and a third roller for sleeved with the belt body is installed at its outer end.
[0032] Through the above arrangement, the belt body on the conveyor belt can be effectively quickly disassembled, thereby improving the maintenance efficiency of the equipment and facilitating subsequent maintenance.
[0033] Particularly, in order to prevent waste materials from affecting the production environment, a recovery trough 30 is installed under each conveyor belt in this embodiment.
[0034] In particular, a fixing plate 27 is installed directly above the whole structure formed by all the liquid spray heads 3, and observation windows 28 are evenly arranged on the fixing plate 27.
[0035] In order to facilitate observation of the spraying effect while avoiding affecting product quality during observation, holes can be drilled on the top of the dough to facilitate later steaming of the dough.
[0036] In particular, in order to accurately control the amount of sesame flowing out of the particle outflow hole 9, a limiting plate 16 is also arranged between the guide plate 8 and the mounting plate 5. The limiting plate 16 is provided with a limiting hole 31 that can be connected to the particle outflow hole 9 during the reciprocating motion of the guide plate 7.
[0037] By reducing the aperture of the particle outflow hole 9 through the above arrangement, the amount and speed of the material falling out can be effectively controlled, thereby improving the quality of the scattered sesame seeds and avoiding the disadvantage of scattering the sesame seeds too quickly and concentratedly.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A liquid spraying and particle spreading machine, comprising a machine body (1), characterized in that: A first conveyor belt (2) arranged horizontally is installed at the front end of the machine body (1). A plurality of liquid spray heads (3) are arranged directly above the first conveyor belt (2) and can sequentially spray liquid on the top of the product to be processed thereon. The number of the liquid spray heads (3) is not less than three, and each of the liquid spray heads (3) is installed directly above the first conveyor belt (2) through a three-dimensional adjustment device. A second conveyor belt (4) is arranged at the output end of the first conveyor belt (2). A mounting plate (5) is arranged directly above the second conveyor belt (4). A circular notch (6) is provided on the mounting plate (5). A guide tube (7) with a thick top and a thin bottom is connected to the bottom of the circular notch (6). A guide plate (8) is arranged at the top of the circular notch (6). A long strip-shaped particle outflow hole (9) is provided on the guide plate (8). One end of the guide plate (8) is connected to a driving cylinder (10). The top of the guide plate (8) is also covered with a A cover plate (11) is provided, and the thickness of the guide plate (8) is the same as the thickness between the top of the mounting plate (5) and the bottom of the cover plate (11). A circular feed port (12) is provided on the cover plate (11), and the top of the circular feed port (12) is connected to the bottom of a hopper (29) installed on the top of the cover plate (11). The center of the circular notch (6), the center of the circular feed port (12) and the center line of the particle outflow hole (9) in the extension direction are on the same vertical plane. When the center of the particle outflow hole (9) and the center of the circular feed port (12) are on the same vertical line, the particle outflow hole (9) and the circular notch (6) are not connected to each other. When the particle outflow hole (9) is driven by the driving cylinder (10) to reciprocate along the extension direction, the circular notch (6) and the circular feed port (12) can be connected through the particle outflow hole (9). During the reciprocating motion, particles in the hopper (29) can only enter the particle outflow hole (9).
2. The liquid spraying and particle sprinkling integrated machine according to claim 1, characterized in that: A first induction switch (13) is also provided next to each liquid spray head (3) for sensing whether the product to be processed has been transported and triggering the first induction switch (13) to start and stop the first induction switch. A second induction switch (14) is also provided next to the mounting plate (5) for sensing whether the product to be processed has been transported and triggering the start and stop of the driving cylinder (10).
3. The liquid spraying and particle sprinkling integrated machine according to claim 2, characterized in that: Material baffle plates (15) are respectively arranged on both sides of the first conveyor belt (2), and a detachable replacement plate is respectively embedded in the inner side of each material baffle plate (15), and limiting plates (17) are respectively installed on both sides of the second conveyor belt (4).
4. The liquid spraying and particle sprinkling integrated machine according to claim 3, characterized in that: The three-dimensional adjustment device comprises a mounting rod (18) having one end fixedly mounted on the machine body (1) and extending in a direction perpendicular to the extending direction of the first conveyor belt (2); a first horizontally arranged adjustment shaft (19) is vertically mounted on the other end of the mounting rod (18); a second adjustment shaft (20) is rotatably and vertically mounted on the outer end of the first adjustment shaft (19); and a liquid spray head (3) is rotatably mounted on the second adjustment shaft (20).
5. The liquid spraying and particle sprinkling integrated machine according to claim 4, characterized in that: The first conveyor belt (2) and the second conveyor belt (4) have the same structure but different sizes. Both conveyor belts are composed of a belt body, an adjustment end (22), a horizontally arranged support structure, a quick-release end (21), a drive motor, two tensioning wheels, a guide wheel and a scraper. One end of the support structure is connected to one end of the adjustment end (22) via a screw rod group. The outer end of the adjustment end (22) is rotatably mounted with a first roller shaft, and the lower part thereof is mounted with a second roller shaft. The other end of the support structure has two side walls on the top thereof, which are provided with a rotation clamping hole (23) and a limit hole (24) in sequence from the inside to the outside. The rotating clamp hole (23) is specifically structured as a horizontal L-shaped hole consisting of a horizontal portion and an upward oblique portion. The limiting hole (24) is a vertical structure. The quick-release end (21) is specifically composed of an end body, a rotating shaft (25), a locking shaft (26) and a third roller. The end of the end body facing the support structure is provided with a rotating shaft (25) whose two ends are respectively arranged on the two rotating clamp holes (23). The middle part of the end body is provided with a locking shaft (26) whose two ends are respectively arranged in the two limiting holes (24). The outer end of the end body is provided with a third roller for sleeve-mounting the belt body.
6. The liquid spraying and particle sprinkling integrated machine according to claim 5, characterized in that: A recovery trough (30) is installed under each conveyor belt.
7. The liquid spraying and particle sprinkling integrated machine according to claim 6, characterized in that: A fixing plate (27) is also installed directly above the whole body formed by all the liquid spray heads (3), and observation windows (28) are evenly arranged on the fixing plate (27).
8. The liquid spraying and particle sprinkling integrated machine according to claim 7, characterized in that: A flow limiting plate (16) is also provided between the guide plate (8) and the mounting plate (5), and the flow limiting plate (16) is provided with a flow limiting hole (31) which can be communicated with the particle outflow hole (9) during the reciprocating motion of the guide plate (8).