Automated equipment for dispensing and bonding

By designing automated equipment to dispensing and bonding of periscope lenses, the problems of low production efficiency and poor consistency caused by manual operation are solved, and an efficient and low-cost production process is achieved.

CN111589650BActive Publication Date: 2024-12-17NANYANG LIDA PHOTOELECTRIC +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010506691.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-05
Publication Date
2024-12-17
Estimated Expiration
2040-06-05

AI Technical Summary

Technical Problem

In the prior art, the process of producing periscope lenses relies on manual operations, resulting in low production efficiency, high cost and poor product consistency.

Method used

An automated equipment for dispensing and laminating is designed, including a rack, stage mechanism, feeding mechanism, picking and placement mechanism, rotating mechanism and mold release mechanism. By coordinating these mechanisms, it realizes automatic patches to ensure the precise positioning and pasting of materials. .

Benefits of technology

It significantly improves the production efficiency of the patch, reduces labor costs, and improves product consistency and quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111589650B_ABST
    Figure CN111589650B_ABST
Patent Text Reader

Abstract

The present invention discloses an automatic device for glue dispensing and laminating, comprising a frame and a carrier mechanism, a feeding mechanism, a pick-and-place mechanism, a rotating mechanism, and a demoulding mechanism arranged on the frame, wherein a glue cylinder is arranged on the pick-and-place mechanism; the carrier mechanism is used to carry a first material; the feeding mechanism is used to transport a second material to a preset position; the demoulding mechanism is used to separate a third material from a roll film incoming material; the pick-and-place mechanism is used to place the first material on the rotating mechanism; the rotating mechanism is used to rotate the first material by a preset angle; the pick-and-place mechanism is also used to attach the third material to the veneer of the second material to form a first product; the pick-and-place mechanism is also used to dispense UV glue in the glue cylinder onto the veneer of the first material, and place the first product on the UV glue, so that the first product is attached to the veneer of the first material through the UV glue to form a second product. Through the coordination and cooperation between the carrier mechanism, the feeding mechanism, the demoulding mechanism, the pick-and-place mechanism, and the rotating mechanism, automatic patching is realized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of mechanical automation technology, and in particular to an automated device for glue dispensing and laminating. Background Art

[0002] At present, the history of mobile phone photography is nearly 20 years old, and it has experienced the baptism of the pixel war during this period. Nowadays, high pixels, optical image stabilization, large aperture, and dual cameras have become standard features of flagship mobile phones. As users have higher expectations for mobile phone photography capabilities and mobile phone manufacturers continue to innovate in the field of optical photography, 3D sensing, multi-camera systems, and periscope high-power optical zoom have become the focus of future innovation in mobile phone photography, and mobile phone photography is also getting closer to professional cameras.

[0003] Taking periscope high-power optical zoom as an example, a periscope lens is needed in periscope high-power optical zoom. The periscope lens includes a prism and a light-shielding sheet attached to the prism. In the prior art, the process of producing a periscope lens is as follows: Step 1: Manually clamp the light-shielding sheet from the base film with tweezers. Step 2: Attach the clamped light-shielding sheet to the spring sheet. Step 3: Manually dispense glue on the designated surface of the prism. Step 4: Attach the spring sheet with the light-shielding sheet to the glue spot of the prism. Step 5: Curing the glue spot with a UV lamp so that the light-shielding sheet is reliably fixed on the prism. The above production process will lead to the following problems: 1. Manual operation leads to low production efficiency. 2. High labor costs. 3. The different proficiency of workers in the operation leads to uneven production of periscope lenses and poor product consistency. Summary of the invention

[0004] The main purpose of the present invention is to provide an automated dispensing and bonding equipment, aiming to solve the technical problems of low production efficiency, high cost and poor product consistency caused by manual labor in the prior art.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is:

[0006] An automated glue dispensing and laminating device comprises a frame and a platform mechanism, a feeding mechanism, a pick-and-place mechanism, a rotating mechanism, and a demoulding mechanism arranged on the frame, wherein a glue cylinder is arranged on the pick-and-place mechanism;

[0007] The platform mechanism is used to carry the first material;

[0008] The feeding mechanism is used to transport the second material to a preset position;

[0009] The demoulding mechanism is used to separate the third material from the incoming film roll;

[0010] The pick-and-place mechanism is used to place the first material onto the rotating mechanism;

[0011] The rotating mechanism is used to rotate the first material by a preset angle so that the veneer surface of the first material faces a preset direction;

[0012] The pick-and-place mechanism is further used to attach the third material to the surface of the second material to form a first product;

[0013] The pick-and-place mechanism is also used to dispense the UV glue in the glue cartridge onto the surface of the first material, and place the first product on the UV glue, so that the first product is attached to the surface of the first material through the UV glue to form a second product, wherein the second material is located between the first material and the third material.

[0014] Among them, the feeding mechanism includes a first feeding component and a second feeding component docking with the first feeding component, the first feeding component is used to hold the second material and convey the second material to the second feeding component in a preset direction, and the second feeding component is used to receive the second material conveyed by the first feeding component and convey the second material to a preset position.

[0015] Wherein, the first feeding assembly includes a top plate and a bottom plate vibrator arranged at the bottom of the top plate, the top plate is used to hold the second material, and under the action of the bottom plate vibrator, the second material is transported from the top plate outlet to the second feeding assembly in a preset direction; the second feeding assembly includes a linear track and a vibrator arranged at the bottom of the linear track, the linear track is used to receive the second material transported from the top plate outlet, and under the action of the vibrator, the received second material is transported to a preset position.

[0016] Wherein, the second feeding component also includes a first sensor and a first adsorption component, the first adsorption component is used to adsorb the second material adjacent to the preset position to prevent it from moving; the first sensor is used to sense whether the second material exists at the preset position, if so, the first sensor controls the first adsorption component to adsorb the second material adjacent to the preset position; if not, the first sensor controls the first adsorption component not to adsorb the second material adjacent to the preset position.

[0017] Wherein, the rotating mechanism includes a rotating head and a fifth motor connected to the rotating head, the rotating head is used to carry the first material; the fifth motor is used to drive the rotating head to rotate so that the veneer surface of the first material faces a preset direction.

[0018] The rotating head includes a bearing portion and a limiting portion arranged on the bearing portion, the bearing portion is used to bear the first material, and the limiting portion is used to limit the first material to a preset position to prevent the first material from moving.

[0019] Wherein, a UV lamp is disposed on the bearing portion, and the UV lamp is used to irradiate the UV glue on the first material to solidify the UV glue.

[0020] Among them, the bearing part is provided with a first accommodating groove, a second accommodating groove and a third accommodating groove which are interconnected, the first accommodating groove and the second accommodating groove are located on both sides of the limiting part, and the third accommodating groove is arranged relative to the limiting part; the number of the UV lamps is two, namely the first UV lamp and the second UV lamp, the first UV lamp is arranged in the first accommodating groove, the second UV lamp is arranged in the second accommodating groove, and the first material is located in the third accommodating groove, so that the first UV lamp and the second UV lamp irradiate the UV glue from both sides respectively.

[0021] Wherein, an air passage is provided on the bearing portion, and the air passage is used to connect to an external suction device to absorb the first material.

[0022] Wherein, the limiting portion is provided with a groove adapted to the end of the first material, and the groove is used to prevent the end of the first material from moving.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The present invention realizes automatic patching through the coordination between the stage mechanism, the feeding mechanism, the demoulding mechanism, the pick-and-place mechanism and the rotating mechanism. The automatic patching has the following advantages: 1. The production efficiency of the patch is significantly improved; 2. The labor cost is reduced; 3. The consistency of the product is improved and the quality of the product is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0026] Figure 1 is a schematic diagram of an automated glue dispensing and bonding device according to an embodiment of the present invention;

[0027] Figure 2 is a schematic diagram of a stage mechanism according to an embodiment of the present invention;

[0028] Figure 3 is a schematic diagram of a feeding mechanism according to an embodiment of the present invention;

[0029] Figure 4 is a schematic diagram of a pick-and-place mechanism according to an embodiment of the present invention;

[0030] Figure 5 is a schematic diagram of a first pick-and-place sub-mechanism according to an embodiment of the present invention;

[0031] Figure 6 is a schematic diagram of a first Z-axis drive assembly according to an embodiment of the present invention;

[0032] Figure 7 is a schematic diagram of a second pick-and-place sub-mechanism according to an embodiment of the present invention;

[0033] Figure 8 is a schematic diagram of a second Z-axis driving assembly according to an embodiment of the present invention;

[0034] Fig. 9 is a schematic diagram of a rotating mechanism according to an embodiment of the present invention;

[0035] Fig.10 is a three-dimensional diagram of a demoulding mechanism according to an embodiment of the present invention;

[0036] Fig.11 is a side view of a demoulding mechanism according to an embodiment of the present invention.

[0037] 100. Automated equipment for dispensing glue and bonding; 1. Frame; 2. Carrier mechanism; 21. Material discharging platform; 22. Drive assembly; 3. Feeding mechanism; 31. First feeding assembly; 311. Top plate; 3111. Top plate outlet; 312. Chassis vibrator; 32. Second feeding assembly; 321. First sensor; 322. Linear track; 323. Vibrator; 4. Pick-and-place mechanism; 41. First pick-and-place sub-mechanism; 411. First drive assembly; 4111. First Z-axis drive assembly; 41111. Motor; 41112. First eccentric wheel; 41113. First eccentric shaft; 41114. Second eccentric shaft; 41115. First connecting rod; 41116. a slider; 41117, a first slide rail; 41118, a second connecting rod; 41119, a second slider; 41120, a second slide rail; 412, a first positioning assembly; 413, an adsorption assembly; 414, a second adsorption assembly; 4141, a first motor; 4142, a first suction nozzle; 415, a third adsorption assembly; 4151, a second motor; 4152, a second suction nozzle; 42, a second pick-and-place sub-mechanism; 421, a second drive assembly; 4211, a second Z-axis drive assembly; 42111, a third motor; 42112, a second eccentric wheel; 42113, a third eccentric shaft; 42114, a third connecting rod; 42115, a third slider; 42116, a first Three slide rails; 422, second positioning assembly; 423, fourth adsorption assembly; 4231, fourth motor; 4232, third suction nozzle; 5, rotating mechanism; 51, rotating head; 52, fifth motor; 511, bearing part; 512, limiting part; 513, first UV lamp; 514, second UV lamp; 6, demoulding mechanism; 61, roller assembly; 611, first roller structure; 6111, sixth motor; 6112, first roller; 6113, first roller; 6114, second roller; 61141, first disc; 61142, second disc; 6115, first transmission belt; 6116, first support member; 61161, first end face of first support member; 6 1162, the second end face of the first support member; 6117, the cylinder; 612, the second roller structure; 6121, the second roller; 6122, the second transmission belt; 6123, the third roller; 613, the third roller structure; 6131, the second support member; 6132, the third roller; 6133, the seventh motor; 62, the guide assembly; 621, the first guide column; 622, the second guide column; 623, the guide platform; 624, the first limit slider; 625, the third limit slider; 63, the material receiving platform; 64, the second sensor; 65, the encoder; 7, the rubber cylinder; 8, the first material; 9, the incoming roll film; 91, the first film layer; 92, the second film layer; 10, the material box. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0040] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, "and / or" in the full text includes three solutions. Taking A and / or B as an example, it includes technical solution A, technical solution B, and technical solution that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0041] like Figure 1As shown, the present invention provides an automated glue dispensing and bonding equipment 100, including a frame 1 and a carrier mechanism 2, a feeding mechanism 3, a pick-up and placement mechanism 4, a rotating mechanism 5, and a demoulding mechanism 6 arranged on the frame 1, wherein a glue cylinder 7 is arranged on the pick-up and placement mechanism 4; the carrier mechanism 2 is used to carry a first material 8; the feeding mechanism 3 is used to carry a second material and transport the second material to a preset position; the demoulding mechanism 6 is used to carry a roll film material 9 and separate a third material from the roll film material 9; the pick-up and placement mechanism 4 is used to obtain the first material 8 and place the first material 8 on the rotating mechanism 5. The first material 8 is mounted on the mechanism 5; the rotating mechanism 5 is used to rotate the first material 8 by a preset angle so that the veneer of the first material 8 faces a preset direction; the pick-and-place mechanism 4 is also used to obtain the separated third material and attach the third material to the veneer of the second material to form a first product; the pick-and-place mechanism 4 is also used to dispense the UV glue in the glue cylinder 7 onto the veneer of the first material 8, and place the first product on the UV glue so that the first product is attached to the veneer of the first material 8 through the UV glue to form a second product, wherein the second material is located between the first material 8 and the third material. In this embodiment, the first material 8 is a prism, the second material is a shading sheet, wherein the veneer of the shading sheet is sticky, and the third material is a spring. It can be understood that in an optional embodiment, the first material 8 is not limited to a prism, but may be other materials. The second material is not limited to a shading sheet, but may be other materials. The third material is not limited to a spring, but may be other materials.

[0042] The present invention realizes automatic patching through the coordination between the stage mechanism 2, the feeding mechanism 3, the pick-and-place mechanism 4, the rotating mechanism 5 and the demoulding mechanism 6. The automatic patching has the following advantages: 1. The production efficiency of the patch is significantly improved; 2. The labor cost is reduced; 3. The consistency of the product is improved and the quality of the product is guaranteed.

[0043] The frame 1 includes a support plate and a cover arranged on the support plate, and the stage mechanism 2, the feeding mechanism 3, the pick-and-place mechanism 4, the rotating mechanism 5, and the demoulding mechanism 6 are arranged on the support plate. The stage mechanism 2, the feeding mechanism 3, the pick-and-place mechanism 4, the rotating mechanism 5, and the demoulding mechanism 6 can be placed in a completely closed space through the cover, so that the pick-and-place mechanism 4 is not easy to generate dust during the back-and-forth operation, thereby significantly improving the product quality.

[0044] like Figure 2 As shown, the carrier mechanism 2 includes a material discharging platform 21 and a driving component 22 for driving the material discharging platform 21 to move. The material discharging platform 21 is used to carry a material box 10, and the material box 10 is used to hold a first material 8; the driving component 22 is used to drive the material discharging platform 21 to move to a preset position.

[0045] It can be understood that the driving component 22 can be driven by a motor or a cylinder, which will not be described in detail here.

[0046] like Figure 3 As shown, the feeding mechanism 3 includes a first feeding component 31 and a second feeding component 32 docking with the first feeding component 31. The first feeding component 31 is used to hold the second material and convey the second material to the second feeding component 32 in a preset direction. The second feeding component 32 is used to receive the second material conveyed by the first feeding component 31 and convey the second material to a preset position. The second material is conveyed to the second feeding component 32 in a preset direction by the first feeding component 31, and the second material is conveyed to the preset position by the second feeding component 32, so that the second pick-up and place sub-mechanism 42 can quickly attach the third material to the second material, thereby improving the production efficiency of the patch.

[0047] The first feeding assembly 31 includes a top plate 311 and a bottom plate vibrator 312 disposed at the bottom of the top plate 311. The top plate 311 is used to hold the second material, and under the action of the bottom plate vibrator 312, the second material is transported from the outlet 3111 of the top plate 311 to the second feeding assembly 32 in a preset direction; the second feeding assembly 32 includes a linear track 322 and a vibrator 323 disposed at the bottom of the linear track 322. The linear track 322 is used to receive the second material transported from the outlet 3111 of the top plate 311, and under the action of the vibrator 323, the received second material is transported to a preset position. In this embodiment, the first feeding assembly 31 is a vibrating plate, and the second feeding assembly 32 is a straight vibrator. It can be understood that in an optional embodiment, the first feeding assembly 31 can also be a hoist, a robot or other feeding assembly, and the second feeding assembly 32 can also be a conveyor belt or other linear feeding assembly.

[0048] The second feeding assembly 32 also includes a first sensor 321 and a first adsorption assembly (not shown in the figure). The first adsorption assembly is used to adsorb the second material adjacent to the preset position to prevent the second material adjacent to the preset position from moving; the first sensor 321 is used to sense whether the second material is at the preset position. If it is, the first sensor 321 controls the first adsorption assembly to adsorb the second material adjacent to the preset position; if it is not, the first sensor 321 controls the first adsorption assembly not to adsorb the second material adjacent to the preset position. In this embodiment, the second material will continuously move to the preset position under the action of the vibrator 323. When the second material at the preset position is not sucked away by the fourth adsorption assembly 423 within the preset time, the second material behind will be stacked at the preset position, resulting in the second positioning assembly 422 being unable to accurately locate the second material, resulting in the fourth adsorption assembly 423 being unable to adsorb the second material, thereby affecting the normal production of the automatic equipment 100 for dispensing and bonding. In this embodiment, the first adsorption assembly is arranged at a position adjacent to the preset position, that is, at the position of the second material behind the preset position. The first sensor 321 senses whether there is a second material at the preset position, and controls the first adsorption component to perform corresponding start and stop operations to ensure that there is always only one second material at the preset position, so that the second positioning component 422 can accurately position the second material, thereby ensuring the normal production of the automated dispensing and bonding equipment 100.

[0049] like Figure 4 As shown, the pick-and-place mechanism 4 includes a first pick-and-place sub-mechanism 41 and a second pick-and-place sub-mechanism 42. The first pick-and-place sub-mechanism 41 is used to obtain the first material 8 and place the first material 8 on the rotating mechanism 5; the second pick-and-place sub-mechanism 42 is used to obtain the separated third material and attach the third material to the surface of the first material 8 to form a second product. The first pick-and-place sub-mechanism 41 and the second pick-and-place sub-mechanism 42 operate simultaneously, thereby improving the production efficiency of the automatic glue dispensing and bonding equipment 100.

[0050] like Figure 5As shown, the first pick-and-place sub-mechanism 41 includes a first driving component 411 and a first positioning component 412 and an adsorption component 413 respectively arranged on the first driving component 411; the first driving component 411 is used to drive the adsorption component 413 and the first positioning component 412 to move respectively, so that the adsorption component 413 and the first positioning component 412 are moved to preset positions respectively; the first positioning component 412 is used to position the first material 8 on the stage mechanism 2, so that the adsorption component 413 moves to the positioned first material 8; the adsorption component 413 is used to adsorb the positioned first material 8. The first positioning component 412 can accurately locate the position of the first material 8, so that the adsorption component 413 can effectively adsorb the first material 8, thereby ensuring the normal production of the automated equipment 100 for glue dispensing and bonding. The adsorption component 413 can avoid artificial scratching of the first material 8, thereby improving product quality.

[0051] In this embodiment, the first positioning component 412 is a CCD camera.

[0052] The first driving assembly 411 includes a first X-axis driving assembly, a first Y-axis driving assembly and a first Z-axis driving assembly 4111. The first Y-axis driving assembly is arranged on the first X-axis driving assembly, the first Z-axis driving assembly 4111 is arranged on the first Y-axis driving assembly, the first positioning assembly 412 is arranged on the first Y-axis driving assembly, and the adsorption assembly 413 is arranged on the first Z-axis driving assembly 4111. The first X-axis driving assembly is used to drive the first positioning assembly 412 and the adsorption assembly 413 to move along the X-axis direction, the first Y-axis driving assembly is used to drive the first positioning assembly 412 and the adsorption assembly 413 to move along the Y-axis direction, and the first Z-axis driving assembly 4111 is used to drive the adsorption assembly 413 to move along the Z-axis direction. The first driving assembly 411 can drive the adsorption assembly 413 to move arbitrarily along the X-axis, Y-axis and Z-axis directions, thereby increasing the operating range of the adsorption assembly 413.

[0053] It can be understood that the first X-axis drive assembly can be driven by a motor or a cylinder. The first Y-axis drive assembly can be driven by a motor or a cylinder. No further details will be given here.

[0054] like Figure 6As shown, the first Z-axis driving assembly 4111 includes a motor 41111, a first eccentric wheel 41112, a first eccentric shaft 41113, a second eccentric shaft 41114, a first transmission structure and a second transmission structure. The number of adsorption assemblies 413 is two, namely, the second adsorption assembly 414 and the third adsorption assembly 415; the first eccentric wheel 41112 is provided with a first eccentric hole and a second eccentric hole on both sides, the first eccentric shaft 41113 is fixed in the first eccentric hole, and the second eccentric shaft 41114 is fixed in the second eccentric hole, the motor 41111 is connected to the first eccentric wheel 41112, the first transmission structure is movably connected to the first eccentric shaft 41113, and the second transmission structure and the second eccentric shaft 41114 are movably connected. 1114 is actively connected; the second adsorption component 414 is arranged on the first transmission structure, and the third adsorption component 415 is arranged on the second transmission structure; when the motor 41111 drives the first eccentric wheel 41112 to rotate, the first eccentric wheel 41112 drives the first eccentric shaft 41113 and the second eccentric shaft 41114 to rotate respectively, and the first eccentric shaft 41113 drives the second adsorption component 414 to move in the first direction through the first transmission structure, and the second eccentric shaft 41114 drives the third adsorption component 415 to move in the second direction through the second transmission structure, so that the second adsorption component 414 and the third adsorption component 415 are alternately moved to the preset position, wherein the first direction and the second direction are opposite. Since the first transmission structure and the second transmission structure are arranged on both sides of the first eccentric wheel 41112, when the second adsorption component 414 approaches the first material 8 downward, the third adsorption component 415 will move upward away from the first material 8; when the third adsorption component 415 approaches the first material 8 downward, the second adsorption component 414 will move upward away from the first material 8, so that the second adsorption component 414 and the third adsorption component 415 move alternately to the first material 8. During operation, the first pick-and-place sub-mechanism 41 can adsorb two first materials 8 through two adsorption components. The first pick-and-place sub-mechanism 41 first places the first material 8 on the second adsorption component 414 on the rotating component. After the required product is produced, the first pick-and-place sub-mechanism 41 again adsorbs the required product through the second adsorption component 414, and places the first material 8 on the third adsorption component 415 on the rotating component. By arranging two adsorption components on the first Z-axis driving component 4111, the working efficiency of the automatic device 100 for dispensing and bonding is improved.

[0055] The first transmission structure includes a first connecting rod 41115, a first slider 41116 and a first slide rail 41117; one end of the first connecting rod 41115 is movably connected to the first eccentric shaft 41113, and the other end is movably connected to the first slider 41116, the first slider 41116 is arranged on the first slide rail 41117 and can slide along the first slide rail 41117, and the second adsorption component 414 is arranged on the first slider 41116; when the motor 41111 drives the first eccentric wheel 41112 to rotate, the first eccentric wheel 41112 drives the first eccentric shaft 41113 to rotate, the first eccentric shaft 41113 drives the first connecting rod 41115 to move, and the first connecting rod 41115 drives the first slider 41116 to slide along the first slide rail 41117, so that the second adsorption component 414 moves to a preset position; The second transmission structure includes a second connecting rod 41118, a second slider 41119 and a second slide rail 41120; one end of the second connecting rod 41118 is movably connected to the second eccentric shaft 41114, and the other end is movably connected to the second slider 41119, the second slider 41119 is arranged on the second slide rail 41120 and can slide along the second slide rail 41120, and the third adsorption component 415 is arranged on the second slider 41119; when the motor 41111 drives the first eccentric wheel 41112 to rotate, the first eccentric wheel 41112 drives the second eccentric shaft 41114 to rotate, the second eccentric shaft 41114 drives the second connecting rod 41118 to move, and the second connecting rod 41118 drives the second slider 41119 to slide along the second slide rail 41120, so that the third adsorption component 415 moves to a preset position.

[0056] The second adsorption component 414 includes a first motor 4141 and a first suction nozzle 4142 connected to the first motor 4141. The first motor 4141 is used to drive the first suction nozzle 4142 to rotate so that the first material 8 on the first suction nozzle 4142 rotates to a preset angle; the first suction nozzle 4142 is used to adsorb the first material 8. The placement angle of the first material 8 is adjusted by the first motor 4141 so that the first material 8 is accurately placed on the rotating mechanism 5, so that subsequent operations can be carried out smoothly, thereby ensuring the normal production of the automated glue-dispensing and bonding equipment 100. The third adsorption component 415 includes a second motor 4151 and a second suction nozzle 4152 connected to the second motor 4151. The second motor 4151 is used to drive the second suction nozzle 4152 to rotate so that the first material 8 on the second suction nozzle 4152 rotates to a preset angle; the second suction nozzle 4152 is used to adsorb the first material 8. The placement angle of the first material 8 is adjusted by the second motor 4151 so that the first material 8 is accurately placed on the rotating mechanism 5, so that subsequent operations can proceed smoothly, thereby ensuring the normal production of the automated glue dispensing and bonding equipment 100.

[0057] like Figure 7As shown, the second pick-and-place sub-mechanism 42 includes a second driving component 421 and a second positioning component 422 and a fourth adsorption component 423 respectively arranged on the second driving component 421; the second driving component 421 is used to drive the fourth adsorption component 423 and the second positioning component 422 to move respectively, so that the fourth adsorption component 423 and the second positioning component 422 are moved to preset positions respectively; the second positioning component 422 is used to position the separated third material, so that the fourth adsorption component 423 moves to the positioned third material; the fourth adsorption component 423 is used to adsorb the positioned third material. The position of the third material can be accurately positioned by the second positioning component 422, so that the fourth adsorption component 423 effectively adsorbs the third material, thereby ensuring the normal production of the automatic equipment 100 for glue dispensing and bonding.

[0058] In this embodiment, the second positioning component 422 is a CCD camera.

[0059] The second driving assembly 421 includes a second X-axis driving assembly, a second Y-axis driving assembly and a second Z-axis driving assembly 4211. The second Y-axis driving assembly is arranged on the second X-axis driving assembly, the second Z-axis driving assembly 4211 is arranged on the second Y-axis driving assembly, the second positioning assembly 422 is arranged on the second Y-axis driving assembly, and the fourth adsorption assembly 423 is arranged on the second Z-axis driving assembly 4211. The second X-axis driving assembly is used to drive the second positioning assembly 422 and the fourth adsorption assembly 423 to move along the X-axis direction respectively, the second Y-axis driving assembly is used to drive the second positioning assembly 422 and the fourth adsorption assembly 423 to move along the Y-axis direction respectively, and the second Z-axis driving assembly 4211 is used to drive the fourth adsorption assembly 423 to move along the Z-axis direction.

[0060] It can be understood that the second X-axis drive assembly can be driven by a motor or a cylinder. The second Y-axis drive assembly can be driven by a motor or a cylinder. No further details will be given here.

[0061] like Figure 8 As shown, the second Z-axis driving assembly 4211 includes a third motor 42111, a second eccentric wheel 42112, a third eccentric shaft 42113 and a third transmission structure; the second eccentric wheel 42112 is provided with a third eccentric hole at a non-center position, the third eccentric shaft 42113 is fixed in the third eccentric hole, the third motor 42111 is connected to the second eccentric wheel 42112, and the third transmission structure and the third eccentric shaft 42113 are movably connected; the fourth adsorption assembly 423 is arranged on the third transmission structure; when the third motor 42111 drives the second eccentric wheel 42112 to rotate, the second eccentric wheel 42112 drives the third eccentric shaft 42113 to rotate, and the third eccentric shaft 42113 drives the fourth adsorption assembly 423 to move through the third transmission structure, so that the fourth adsorption assembly 423 moves to a preset position.

[0062] The third transmission structure includes a third connecting rod 42114, a third slider 42115 and a third slide rail 42116; one end of the third connecting rod 42114 is movably connected to the third eccentric shaft 42113, and the other end is movably connected to the third slider 42115, the third slider 42115 is arranged on the third slide rail 42116 and can slide along the third slide rail 42116, and the fourth adsorption component 423 is arranged on the third slider 42115; when the third motor 42111 drives the second eccentric wheel 42112 to rotate, the second eccentric wheel 42112 drives the third eccentric shaft 42113 to rotate, the third eccentric shaft 42113 drives the third connecting rod 42114 to move, and the third connecting rod 42114 drives the third slider 42115 to slide along the third slide rail 42116, so that the fourth adsorption component 423 moves to a preset position.

[0063] The fourth adsorption assembly 423 includes a fourth motor 4231 and a third suction nozzle 4232 connected to the fourth motor 4231. The fourth motor 4231 is used to drive the third suction nozzle 4232 to rotate so that the third material on the third suction nozzle 4232 rotates to a preset angle; the third suction nozzle 4232 is used to adsorb the third material. The placement angle of the third material is adjusted by the fourth motor 4231 so that the third material is accurately placed on the rotating mechanism 5, so that subsequent operations can be carried out smoothly, thereby ensuring the normal production of the automatic glue dispensing and bonding equipment 100.

[0064] like Fig. 9 As shown, the rotating mechanism 5 includes a rotating head 51 and a fifth motor 52 connected to the rotating head 51. The rotating head 51 is used to carry the first material 8. The fifth motor 52 is used to drive the rotating head 51 to rotate so that the surface of the first material 8 faces a preset direction. The rotating mechanism 5 adjusts the surface direction of the first material 8 so that the first product can be reliably attached to the first material 8, thereby ensuring product quality.

[0065] The rotating head 51 includes a bearing portion 511 and a limiting portion 512 arranged on the bearing portion 511. The bearing portion 511 is used to bear the first material 8, and the limiting portion 512 is used to limit the first material 8 to a preset position to prevent the first material 8 from moving during the pasting process, so that the first product can be reliably attached to the first material 8, thereby ensuring product quality.

[0066] A UV lamp is disposed on the bearing portion 511 , and the UV lamp is used to irradiate the UV glue on the first material 8 to solidify the UV glue, thereby enabling the first material 8 and the first product to be reliably connected together.

[0067] The bearing part 511 is provided with a first receiving groove (not shown in the figure), a second receiving groove (not shown in the figure) and a third receiving groove (not shown in the figure) which are interconnected. The first receiving groove and the second receiving groove are located on both sides of the limiting part 512, and the third receiving groove is arranged relative to the limiting part 512. There are two UV lamps, namely, a first UV lamp 513 and a second UV lamp 514. The first UV lamp 513 is arranged in the first receiving groove, and the second UV lamp 514 is arranged in the second receiving groove. The first material 8 is located in the third receiving groove, so that the first UV lamp 513 and the second UV lamp 514 irradiate the UV glue from both sides. The first material 8 is limited to a preset position by the third receiving groove to prevent the first material 8 from moving during the patch process, so that the first product can be accurately attached to the first material 8, thereby ensuring product quality. The first UV lamp 513 and the second UV lamp 514 can accelerate the curing speed of the UV glue, thereby improving production efficiency.

[0068] An air passage (not shown) is provided on the bearing portion 511, and the air passage is used to connect to an external suction device to absorb the first material 8. The first material 8 is absorbed through the air passage to prevent the first material 8 from falling off the rotating head 51 during the rotation of the rotating head 51, so that the first material 8 can be smoothly rotated to a preset direction, thereby ensuring the normal production of the automatic glue dispensing and bonding equipment 100.

[0069] The limiting portion 512 is provided with a groove (not shown) adapted to the end of the first material 8 , and the groove is used to prevent the end of the first material 8 from moving during the patch process, so that the first product can be accurately attached to the first material 8 .

[0070] like Figure 10-11 As shown, the demoulding mechanism 6 includes a roller assembly 61, a guide assembly 62 and a material receiving platform 63; the roller assembly 61 is used to carry the incoming film roll 9 and separate the third material from the incoming film roll 9; the guide assembly 62 is used to guide the conveying path of the incoming film roll 9 and make the separated third material fall off onto the material receiving platform 63; the material receiving platform 63 is used to carry the third material after falling off. The third material of the incoming film roll 9 can be separated by the roller assembly, so that the structure of the roller mechanism is simple and the cost is low. By integrating the guide assembly 62 and the material receiving platform 63, the requirements of special users can be met.

[0071] The demoulding mechanism 6 also includes a second sensor 64, which is used to sense whether there is a third material on the receiving platform 63. If there is, the second sensor 64 controls the roller assembly 61 to stop working; if not, the second sensor 64 controls the roller assembly 61 to continue working. In this embodiment, the third material is arranged on the film material 9 in rows, and each row is provided with a plurality of third materials. When the roller assembly 61 rolls a preset length, the plurality of third materials in the front row will fall on the receiving platform 63. If the fourth adsorption component 423 does not absorb the plurality of third materials on the receiving platform 63 within the preset time, the plurality of third materials in the rear row will cover the plurality of third materials in the front row, resulting in the second positioning component 422 being unable to accurately locate the third material, and the fourth adsorption component 423 being unable to adsorb the third material, thereby affecting the normal production of the automatic equipment 100 for dispensing and bonding. The second sensor 64 senses whether there is a third material on the material receiving platform 63, and controls the roller assembly 61 to perform corresponding start and stop operations to ensure that before the multiple third materials in the front row are used up, the multiple third materials in the back row will not fall on the material receiving platform 63, so that the second positioning assembly 422 can accurately position the third material, thereby ensuring the normal production of the automated dispensing and bonding equipment 100.

[0072] The second sensor 64 is a second optical fiber sensor. When the light emitted by the second optical fiber sensor is blocked, it indicates that the third material exists on the material receiving platform; when the light emitted by the second optical fiber sensor is not blocked, it indicates that the third material does not exist on the material receiving platform.

[0073] The demoulding mechanism 6 also includes an encoder 65, which is used to measure the rolling length of the roller assembly 61; when the roller assembly 61 rolls a preset length, the encoder 65 controls the roller assembly 61 to stop working; when the roller assembly 61 does not roll a preset length, the encoder 65 controls the roller assembly 61 to continue working. The encoder 65 can accurately measure the rolling length of the roller assembly 61 to ensure that each row of the third material on the roll film material 9 falls regularly on the material receiving platform 63, thereby ensuring the normal production of the automatic equipment 100 for dispensing and bonding.

[0074] The roller assembly 61 includes a first roller structure 611, a second roller structure 612 and a third roller structure 613. The first roller structure 611 is used to carry and convey the incoming film roll 9; the second roller structure 612 is used to carry and recycle the first film layer 91 of the incoming film roll 9; the third roller structure 613 is used to carry and recycle the second film layer 92 of the incoming film roll 9, wherein the material is located between the first film layer 91 and the second film layer 92. In this embodiment, the first film layer 91 is a protective film, and the second film layer 92 is a base film. The above structure is cleverly designed. While the first roller structure 611 conveys the incoming film roll 9, the first film layer 91 can be recycled by the second roller structure 612 and the second film layer 92 can be recycled by the third roller structure 613, thereby effectively recycling the first film layer 91 and the second film layer 92. Therefore, the above roller assembly 61 is not only environmentally friendly, but also can reduce production costs.

[0075] The first roller structure 611 includes a sixth motor 6111, a first roller 6112, a first roller 6113, a second roller 6114, a first transmission belt 6115 and a first support 6116; the second roller structure 612 includes a second roller 6121, a second transmission belt 6122 and a third roller 6123, the sixth motor 6111 is connected to the first roller 6112, the first roller 6113 and the second roller 6121 are respectively arranged on the first end surface 61161 of the first support 6116, the second roller 6114 and the third roller 6123 are respectively arranged on the second end surface 61162 of the first support 6116, the first roller 6113 and the second roller 6114 are connected The second roller 6121 is connected to the third roller 6123, the first roller 6112 and the second roller 6114 are connected by the first transmission belt 6115, and the second roller 6114 and the third roller 6123 are connected by the second transmission belt 6122; when the sixth motor 6111 drives the first roller 6112 to rotate, the second roller 6114 drives the first roller 6113 and the third roller 6123 to rotate respectively, and the third roller 6123 drives the second roller 6121 to rotate, so that the first roller 6113 conveys the incoming film 9 while the second roller 6121 recovers the separated first film layer 91, wherein the first roller 6113 and the second roller 6121 have the same rolling length. The above structure is cleverly designed. The first roller 6112 and the third roller 6123 are respectively connected by the second roller 6114, so that one motor can drive the first roller 6113 and the second roller 6121 to operate at the same time, which not only reduces the power consumption of the automated glue dispensing and bonding equipment 100, but also reduces the cost of the automated glue dispensing and bonding equipment 100.

[0076] The third roller structure 613 includes a second support member 6131, a third roller 6132 and a seventh motor 6133, wherein the third roller 6132 is arranged on the second support member 6131, and the third roller 6132 and the seventh motor 6133 are connected; when the seventh motor 6133 drives the third roller 6132 to rotate, the third roller 6132 recovers the separated second film layer 92, wherein the sixth motor 6111 and the seventh motor 6133 operate synchronously, and the first roller 6113 is located between the second roller 6121 and the third roller 6132 in the vertical direction.

[0077] The second roller 6114 includes a first disc 61141 and a second disc 61142 connected to the first disc 61141, and the first disc 61141 and the second disc 61142 are arranged concentrically; the first disc 61141 and the first roller 6112 are connected by a first transmission belt 6115, and the second disc 61142 and the third roller 6123 are connected by a second transmission belt 6122. The first disc 61141 and the second disc 61142 can simultaneously drive the first roller 6113 and the second roller 6121 to operate. In this embodiment, the first disc 61141 and the second disc 61142 are an integrally formed structure. In an optional embodiment, the first disc 61141 and the second disc 61142 can also be a split structure.

[0078] A circle of first grooves is formed on the side wall of the first roller 6112, a circle of second grooves is formed on the side wall of the first disc 61141, and the first transmission belt 6115 is respectively sleeved in the first groove and the second groove; a third groove is formed on the second disc 61142, a fourth groove is formed on the third roller 6123, and the second transmission belt 6122 is respectively sleeved in the third groove and the fourth groove. The first groove and the second groove can prevent the first transmission belt 6115 from coming off the first roller 6112 and the second roller 6114, thereby improving the reliability of transmission between the first roller 6112 and the second roller 6114. The second groove and the third groove can prevent the second transmission belt 6122 from coming off the second roller 6114 and the third roller 6123, thereby improving the reliability of transmission between the second roller 6114 and the third roller 6123.

[0079] The first roller structure 611 further includes a cylinder 6117. A fifth groove is formed on the first roller, and the cylinder 6117 is disposed in the fifth groove. The cylinder 6117 is used to abut against the inner wall of the incoming film roll 9 to prevent the incoming film roll from slipping during the conveying process, thereby ensuring the reliability of the incoming film roll conveying.

[0080] The guide assembly 62 includes a first guide column 621, a second guide column 622 and a guide platform 623. The material receiving platform 63 and the guide platform 623 are connected. The incoming film roll 9 passes through the bottom of the first guide column 621, the top of the second guide column 622 and the top of the guide platform 623 in sequence and bypasses the bottom of the guide platform 623, so that the separated third material falls off onto the receiving platform 63. The incoming film roll can be tightened by the first guide column 621 and the second guide column 622 to prevent the incoming film roll from slipping during the conveying process, thereby ensuring the reliability of the conveying of the incoming film roll.

[0081] The guide assembly 62 further includes a first limiting slider 624 and a second limiting slider, which are respectively sleeved on the first guide column 621 and can slide along the first guide column 621, and the first limiting slider 624 and the second limiting slider are located on both sides of the incoming film roll 9, and the first limiting slider 624 and the second limiting slider are used to limit the incoming film roll 9 to a preset position. By adjusting the relative distance between the first limiting slider 624 and the second limiting slider, the incoming film roll 9 can be limited to a preset position to prevent the incoming film roll 9 from being sent and moved on the first guide column 621, thereby ensuring that the third material effectively falls off onto the receiving platform 63. By adjusting the relative distance between the first limiting slider 624 and the second limiting slider, the incoming film roll 9 of different widths can be adapted, thereby improving the applicability of the automated device 100 for dispensing and bonding.

[0082] The guide assembly 62 further includes a third limiting slider 625 and a fourth limiting slider, which are respectively sleeved on the second guide column 622 and can slide along the second guide column 622, and are located on both sides of the incoming film roll 9, and are used to limit the incoming film roll 9 to a preset position. The effects of the third limiting slider 625 and the fourth limiting slider are the same as above, and will not be repeated here.

[0083] Working process:

[0084] The material box 10 containing the first material 8 is manually placed on the material discharging platform 21, the second material is manually placed on the first feeding component 31, and the incoming film roll 9 is manually placed on the roller component 61. The automatic glue dispensing and laminating equipment 100 is started, the material discharging platform 21 moves to the preset position, the first positioning component 412 positions the two first materials 8 on the material discharging platform 21, the second adsorption component 414 adsorbs one of the first materials 8, and the third adsorption component 415 adsorbs the other first material 8. The second adsorption component 414 places one of the first materials 8 on the rotating head 51, and the rotating head 51 rotates the veneer of the first material 8 to a preset direction. The glue cylinder 7 dispenses UV glue on the veneer of the first material 8. The first feeding component 31 conveys the second material to the second feeding component 32 in a preset direction. The second feeding component 32 is used to receive the second material conveyed by the first feeding component 31 and convey the second material to the preset position. The roller assembly 61 separates the incoming film 9 and drops the separated third material onto the receiving platform 63 through the guide assembly 62. The second positioning assembly 422 positions the third material on the receiving platform 63, and the fourth adsorption assembly 423 adsorbs the third material and attaches the third material to the veneer of the second material to form a first product. The fourth adsorption assembly 423 then places the first product on the UV glue so that the first product is attached to the veneer of the first material 8 through the UV glue to form a second product. The second adsorption assembly 414 adsorbs the second product, and the third adsorption assembly 415 places another first material 8 on the rotating assembly, and the second adsorption assembly 414 places the second product into the material box 10.

[0085] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An automated device for dispensing and bonding. It is characterized in that It includes a frame and a platform mechanism, a feeding mechanism, a pick-and-place mechanism, a rotating mechanism, and a demoulding mechanism arranged on the frame, wherein a rubber cylinder is arranged on the pick-and-place mechanism; The platform mechanism is used to carry the first material; The feeding mechanism is used to transport the second material to a preset position; The demoulding mechanism is used to separate the third material from the incoming roll film; the demoulding mechanism includes a roller assembly, a guide assembly and a material receiving platform; the roller assembly includes a first roller structure, a second roller structure and a third roller structure, the first roller structure is used to carry and convey the incoming roll film, the second roller structure is used to carry and recover the first film layer of the incoming roll film; the third roller structure is used to carry and recover the second film layer of the incoming roll film, wherein the third material is located between the first film layer and the second film layer; the pick-and-place mechanism is used to place the first material on the rotating mechanism; The rotating mechanism is used to rotate the first material by a preset angle so that the veneer surface of the first material faces a preset direction; The pick-and-place mechanism is further used to attach the third material to the surface of the second material to form a first product; The pick-and-place mechanism is further used to dispense the UV glue in the glue cartridge onto the veneer of the first material, and place the first product onto the UV glue, so that the first product is attached to the veneer of the first material through the UV glue to form a second product, wherein the second material is located between the first material and the third material; The pick-and-place mechanism comprises a first pick-and-place sub-mechanism and a second pick-and-place sub-mechanism, The first pick-and-place sub-mechanism includes a first driving component and a first positioning component and an adsorption component respectively arranged on the first driving component; the first driving component is used to drive the adsorption component and the first positioning component to move respectively, so that the adsorption component and the first positioning component are moved to a preset position respectively; the first positioning component is used to position the first material on the carrier mechanism, so that the adsorption component moves to the positioned first material; the adsorption component is used to adsorb the positioned first material; The second pick-and-place sub-mechanism includes a second driving assembly and a second positioning assembly and a fourth adsorption assembly respectively arranged on the second driving assembly; the second driving assembly is used to respectively drive the fourth adsorption assembly and the second positioning assembly to move, so that the fourth adsorption assembly and the second positioning assembly are respectively moved to preset positions; the second positioning assembly is used to position the separated third material, so that the fourth adsorption assembly is moved onto the positioned third material; the fourth adsorption assembly is used to adsorb the positioned third material; The guide assembly includes a first guide column, a second guide column and a guide platform. The material receiving platform is connected to the guide platform. The incoming roll film passes through the bottom of the first guide column, the top of the second guide column and the top of the guide platform in sequence and bypasses the bottom of the guide platform, so that the separated third material falls off onto the material receiving platform.

2. The automation device according to claim 1, It is characterized in that The feeding mechanism includes a first feeding component and a second feeding component docking with the first feeding component, the first feeding component is used to hold the second material and convey the second material to the second feeding component in a preset direction, and the second feeding component is used to receive the second material conveyed by the first feeding component and convey the second material to a preset position.

3. The automation device according to claim 2, It is characterized in that The first feeding assembly includes a top plate and a bottom plate vibrator disposed at the bottom of the top plate, the top plate is used to hold the second material, and under the action of the bottom plate vibrator, the second material is transported from the top plate outlet to the second feeding assembly in a preset direction; The second feeding assembly includes a linear track and a vibrator arranged at the bottom of the linear track. The linear track is used to receive the second material delivered from the top plate outlet, and transport the received second material to a preset position under the action of the vibrator.

4. The automation device according to claim 3, It is characterized in that The second feeding assembly further includes a first sensor and a first adsorption assembly, wherein the first adsorption assembly is used to adsorb the second material adjacent to the preset position to prevent the second material from moving; The first sensor is used to sense whether the second material exists at the preset position. If so, the first sensor controls the first adsorption component to adsorb the second material adjacent to the preset position; if not, the first sensor controls the first adsorption component not to adsorb the second material adjacent to the preset position.

5. The automation device according to claim 1, It is characterized in that The rotating mechanism includes a rotating head and a fifth motor connected to the rotating head, wherein the rotating head is used to carry the first material; the fifth motor is used to drive the rotating head to rotate so that the veneer surface of the first material faces a preset direction.

6. The automation device according to claim 5, It is characterized in that The rotating head includes a bearing portion and a limiting portion arranged on the bearing portion, the bearing portion is used to bear the first material, and the limiting portion is used to limit the first material to a preset position to prevent the first material from moving.

7. The automation device according to claim 6, It is characterized in that The bearing portion is provided with a UV lamp, and the UV lamp is used to irradiate the UV glue on the first material to cure the UV glue.

8. The automation device according to claim 7, It is characterized in that The bearing portion is provided with a first accommodating groove, a second accommodating groove and a third accommodating groove which are interconnected, the first accommodating groove and the second accommodating groove are located on both sides of the limiting portion, and the third accommodating groove is arranged relative to the limiting portion; the number of the UV lamps is two, namely a first UV lamp and a second UV lamp, the first UV lamp is arranged in the first accommodating groove, the second UV lamp is arranged in the second accommodating groove, and the first material is located in the third accommodating groove, so that the first UV lamp and the second UV lamp irradiate the UV glue from both sides respectively.

9. The automation device according to claim 6, It is characterized in that An air passage is provided on the bearing portion, and the air passage is used to connect to an external suction device to absorb the first material.

10. The automation device according to claim 6, It is characterized in that The limiting portion is provided with a groove adapted to the end of the first material, and the groove is used to prevent the end of the first material from moving.

Citation Information

Patent Citations

  • Automatic equipment for dispensing and laminating

    CN213051287U