Automatic water-cutting device for injection molded parts
By designing an automatic water cutting device, the combination of the conveying mechanism, workbench, clamping mechanism and cutting mechanism is used to realize the automatic water cutting process of injection molded parts, solving the problems of low efficiency and unstable quality of manual water cutting, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202010484474.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2040-06-01
AI Technical Summary
In the production of existing injection molded parts, the removal of the water outlet requires manual operation, which has low efficiency and unstable quality, especially in large-scale production, which is difficult to meet the demand for rapid production.
An automatic water cutting device is designed, including a conveying mechanism, a workbench, a clamping mechanism and a cutting mechanism. The automatic transmission, clamping and cutting of injection molded semi-finished products is achieved through robots and pneumatic jaws, and the water opening is automatically cut.
The automatic water cutting process of injection molded parts is realized, the production efficiency and product quality stability are improved, and the demand for large-scale rapid production is met.
Smart Images

Figure CN111590834B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to injection molded parts production and processing equipment, in particular to an automatic water outlet cutting device for injection molded parts. Background Art
[0002] Injection molded parts are workpieces produced through the injection molding process. After injection molding, general injection molded parts will inevitably have sprues, which need to be cut along the gate to obtain usable plastic parts. In the injection molding industry, sprues refer to the rubber material in the flow channel when the glue is injected into the product cavity. In conventional technology, sprues are usually cut manually, and the neatness of the cut is difficult to control, the quality is uneven, and the efficiency is not high. In the case of multiple separate plastic parts for an injection molded part, manual sprue cutting is even less efficient. Summary of the invention
[0003] The purpose of the present invention is to overcome the defects of the prior art and provide an automatic water-cutting plate device for injection molded parts to achieve automatic water-cutting and improve production efficiency and product quality stability.
[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic water gate cutting device for injection molded parts, which includes a conveying mechanism, a workbench, a clamping mechanism and a cutting mechanism. The conveying mechanism is used to receive the injection molded semi-finished products to be processed from the outside and transfer the injection molded semi-finished products to the workbench. The workbench is used to receive the injection molded semi-finished products from the conveying mechanism and transfer the injection molded semi-finished products to the clamping mechanism. The clamping mechanism is used to clamp a single plastic part on the injection molded semi-finished product. The cutting mechanism is used to cut along the gate connected to the plastic part when the clamping mechanism clamps the single plastic part.
[0005] The conveying mechanism includes a vertical lifting platform, a horizontal translation platform and a manipulator. The lifting platform is used to receive the injection molded semi-finished products to be processed from the outside and lower the injection molded semi-finished products to the translation platform. The translation platform is used to translate the received injection molded semi-finished products to the other end of the stroke at the end of the stroke. The manipulator is used to grab the injection molded semi-finished products on the translation platform and transfer them to the workbench.
[0006] The manipulator includes a feeding jaw and a discharging jaw, which are arranged in a straight line along the translation direction of the translation table; a carrying position for placing injection molded semi-finished products is provided on the workbench, and the feeding jaw is used to grab the injection molded semi-finished products on the translation table and transfer them to the carrying position; the discharging jaw is used to transfer the injection molded semi-finished product waste that has been cut and is in the carrying position to the waste port.
[0007] The manipulator also includes an intermediate jaw, and the feed jaw, the intermediate jaw and the unloading jaw are arranged in a straight line along the translation direction of the translation table; the load-bearing position is divided into a first load-bearing position and a second load-bearing position, and the arrangement direction of the first load-bearing position and the second load-bearing position is parallel to the arrangement direction of the feed jaw, the intermediate jaw and the unloading jaw, and the first load-bearing position is arranged on the side close to the translation table; the feed jaw is used to grab the injection molded semi-finished product on the translation table and transfer it to the first load-bearing position; the unloading jaw is used to transfer the injection molded semi-finished product waste that has been cut and is at the second load-bearing position to the waste port; the intermediate jaw is used to transfer the injection molded semi-finished product or the injection molded semi-finished product waste at the first load-bearing position to the second load-bearing position.
[0008] The workbench is provided with a bearing position for placing the injection molded semi-finished product. The bearing position is arranged on the top surface of a vertical rod. A motor is arranged under the vertical rod. The motor is used to drive the vertical rod and the bearing position to rotate around the vertical direction.
[0009] The bearing position is divided into a first bearing position and a second bearing position. The arrangement direction of the first bearing position and the second bearing position is perpendicular to the translation direction of the workbench. Corresponding vertical rods and motors are arranged below the first bearing position and the second bearing position.
[0010] The workbench is provided with a carrying position for placing the injection-molded semi-finished products, and the workbench can move back and forth in a straight line; the clamping mechanism includes a pneumatic clamp, a first cylinder and a second cylinder, the pneumatic clamp is used to clamp a single plastic part on the injection-molded semi-finished product on the carrying position, the first cylinder is used to drive the pneumatic clamp to move horizontally and straightly along a direction perpendicular to the moving direction of the workbench, and the second cylinder is used to drive the pneumatic clamp to move horizontally and straightly along a direction parallel to the moving direction of the workbench.
[0011] The bearing position is divided into a first bearing position and a second bearing position. The arrangement direction of the first bearing position and the second bearing position is perpendicular to the translation direction of the workbench. Two clamping mechanisms are provided and are symmetrical to each other. One clamping mechanism corresponds to the first bearing position, and the other clamping mechanism corresponds to the second bearing position.
[0012] The workbench is provided with a bearing position for placing injection molded semi-finished products, and the workbench can move back and forth in a straight line; the cutting mechanism includes a motor, a control block and two control rods kept parallel to each other, the ends of the two control rods are respectively fixed with shear blocks, and the blades of the upper and lower shear blocks are opposite; the motor drives the control block to move in a straight line perpendicular to the moving direction of the workbench through a screw structure, and an upper and lower inclined grooves are provided on the side of the control block parallel to its own moving direction, and the control rod is arranged on the side of the control block, and the control rod corresponds to the inclined groove one by one, and each control rod is provided with a roller inserted in the corresponding inclined groove; when the control block moves back and forth in a straight line, the control block drives the two control rods to move closer or farther from each other through the inclined groove and the roller.
[0013] The bearing position is divided into a first bearing position and a second bearing position. The arrangement direction of the first bearing position and the second bearing position is perpendicular to the translation direction of the workbench. There are two cutting mechanisms and they are symmetrical to each other. One cutting mechanism corresponds to the first bearing position, and the other cutting mechanism corresponds to the second bearing position.
[0014] The cutting mechanism also includes a bottom plate, a middle plate and a top plate, the motor, the control block and the control rod are all arranged on the top plate, the middle plate is arranged on the bottom plate and can adjust the relative position along a straight line perpendicular to the moving direction of the worktable, and the top plate is arranged on the middle plate and can adjust the relative position along a straight line parallel to the moving direction of the worktable. Both control rods penetrate two guide rods, the two guide rods are fixed on the top plate, and a compression spring is sandwiched between the two control rods.
[0015] A vertical plate is fixed on the side of the middle plate, and the vertical plate extends downward. A long hole is provided under the vertical plate, and a threaded hole is provided at the position corresponding to the long hole in the bottom plate. The length direction of the long hole is perpendicular to the moving direction of the workbench. A screw passes through the long hole and is screwed into the threaded hole of the bottom plate to fix the relative position of the middle plate and the bottom plate.
[0016] A differential head is provided on the side of the middle plate, which is horizontally pressed against the side of the top plate. A compression spring is provided on the other side of the top plate. The differential head and the compression spring are in the same straight line and the connecting line of the differential head and the compression spring is parallel to the moving direction of the workbench.
[0017] The automatic water-cutting device also includes a multi-axis manipulator, a suction head and a material tray. The multi-axis manipulator is used to control the suction head to suck the cut plastic parts on the injection-molded semi-finished product at the clamping mechanism and move the plastic parts to the material tray.
[0018] The automatic water-cutting device also includes a multi-axis manipulator, a horizontal push rod, a material tray and a material box for storing the material tray. The material tray is arranged on a track. The crossbar of the multi-axis manipulator is perpendicular to the track. A vertical cylinder for controlling the horizontal push rod to move up and down is arranged on the crossbar. The horizontal push rod is fixed on the output shaft of the vertical cylinder. The horizontal push rod is used to push the material tray to slide along the track into the material box. The material box can be lifted vertically, and a single-hole cylinder is arranged under the material box. The output shaft of the single-hole cylinder is fixedly connected to the bottom surface of the material box, and the single-hole cylinder is used to support the material box.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: automatic water cut is realized through the mutual cooperation of the transmission mechanism, the workbench, the clamping mechanism and the cutting mechanism, which reduces manual participation, reduces the time consumption of water cut, improves production efficiency, makes the neatness of the cut controllable, improves the stability of product quality, and meets the needs of large-scale rapid production. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a top view of the automatic water cutting device of the present invention.
[0021] Figure 2 It is a three-dimensional diagram of the conveying mechanism and the workbench of the present invention.
[0022] Figure 3 It is a three-dimensional diagram of the workbench, clamping mechanism and cutting mechanism of the present invention.
[0023] Figure 4 It is a stereoscopic diagram of the clamping mechanism and the cutting mechanism of the present invention.
[0024] Figure 5 , 6 All of them are three-dimensional views of the multi-axis manipulator, material tray and material box of the present invention.
[0025] It should be noted that the products shown in the above views have been appropriately reduced / enlarged to suit the size of the drawings and for clarity of the views, and there is no restriction on the size of the products shown in the views. DETAILED DESCRIPTION
[0026] In order to more fully understand the technical content of the present invention, the technical solution of the present invention is further introduced and illustrated in conjunction with specific embodiments below.
[0027] This embodiment is an automatic water-cutting device for injection molded parts. Figure 1 As shown, the automatic water gate cutting device includes a conveying mechanism 10, a workbench 20, a clamping mechanism 30, a cutting mechanism 40 and a multi-axis manipulator 50. The conveying mechanism 10 is used to receive the injection molded semi-finished product 90 to be processed from the outside (such as a manipulator or manual) and transfer the injection molded semi-finished product 90 to the workbench 20. The workbench 20 is used to receive the injection molded semi-finished product 90 from the conveying mechanism 10 and transfer the injection molded semi-finished product 90 to the clamping mechanism 30. The clamping mechanism 30 is used to clamp a single plastic part on the injection molded semi-finished product 90. The cutting mechanism 40 is used to cut along the gate connected to the plastic part when the clamping mechanism 30 clamps the single plastic part. When the single plastic part on the injection molded semi-finished product 90 is cut, the multi-axis manipulator 50 will absorb the plastic part on the clamping mechanism 30 and transfer it to the tray 60 for placement. When the tray 60 is full of plastic parts, the tray 60 is pushed into the material box 70 for storage and waiting to be taken away.
[0028] like Figure 2The figure shows a stereoscopic view of the conveying mechanism 10 and the workbench 20. The conveying mechanism 10 includes a vertical lifting platform 11, a horizontal translation platform 12 and a manipulator 13. The lifting platform 11 is used to receive the injection molded semi-finished product 90 to be processed from the outside (such as a manipulator or manual), and lower the injection molded semi-finished product 90 to the translation platform 12. The lifting platform 11 is fixed on a horizontal plate 111, and the horizontal plate 111 is controlled to rise and fall by a vertical linear motor 112. A sensor 113 is also provided on the top of the linear motor 112. When the lifting platform 11 is at the highest point, the sensor 113 is used to sense whether the lifting platform 11 has the injection molded semi-finished product 90. The translation platform 12 is arranged on a bottom plate 121, and a rodless cylinder 122 and a slide rail 123 are also provided on the bottom plate 121. The rodless cylinder 122 is used to drive the translation platform 12 to move back and forth along the slide rail 123. When the translation table 12 moves to the position corresponding to the linear motor 112 (that is, the end of the stroke), the lifting table 11 descends and places the injection molded semi-finished product 90 on the translation table 12, and then the translation table 12 translates in the opposite direction, and then the lifting table 11 rises to the top to receive the next injection molded semi-finished product 90.
[0029] The translation platform 12 will receive the injection molded semi-finished product 90 at the end of the stroke and then translate to the other end of the stroke. At this time, the robot 13 will grab the injection molded semi-finished product 90 on the translation platform 12 and transfer it to the workbench 20. Figure 2 As shown, the manipulator 13 includes a feeding jaw 131, an intermediate jaw 132 and a discharging jaw 133. The feeding jaw 131, the intermediate jaw 132 and the discharging jaw 133 are arranged in a straight line along the translation direction of the translation platform 12. The feeding jaw 131, the intermediate jaw 132 and the discharging jaw 133 are all pneumatic jaws. The workbench 20 is provided with a first bearing position 21 and a second bearing position 22 for placing the injection molded semi-finished product 90. The arrangement direction of the first bearing position 21 and the second bearing position 22 is parallel to the arrangement direction of the feeding jaw 131, the intermediate jaw 132 and the discharging jaw 133. The first bearing position 21 is arranged on a side close to the translation platform 12. The feeding jaw 131 is used to grab the injection molded semi-finished product 90 on the translation platform 12 and transfer it to the first bearing position 21. The middle clamp 132 is used to transfer the injection molded semi-finished product 90 or the cut injection molded semi-finished product waste on the first carrying position 21 to the second carrying position 22. The unloading clamp 133 is used to transfer the injection molded semi-finished product waste at the second carrying position 22 to the waste port 91 ( Figure 1). During the loading process, the feeding jaw 131 transfers the first injection molded semi-finished product 90 to the first loading position 21, and then the middle jaw 132 grabs the first injection molded semi-finished product 90 and transfers it to the second loading position. The feeding jaw 131 then grabs the second injection molded semi-finished product 90 and places the second injection molded semi-finished product 90 on the first loading position 21, so that the first loading position 21 and the second loading position 22 are both filled with injection molded semi-finished products 90. When the two injection molded semi-finished products 90 on the workbench have been sheared, the unloading jaw 133 grabs the waste injection molded semi-finished product on the second loading position 22 and transfers it to the waste port 91 ( Figure 1 ) is discarded, and the middle clamp 132 grabs the injection molding semi-finished product waste at the first carrying position 21 and transfers it to the second carrying position 22, and finally the unloading clamp 133 grabs the injection molding semi-finished product waste at the second carrying position 22 again and transfers it to the waste port 91 ( Figure 1 ) and discarded.
[0030] In other embodiments, the workbench may also have only one loading position for placing the injection molded semi-finished product. The manipulator may only include a feeding jaw and a discharging jaw, which are arranged in a straight line along the translation direction of the translation table. The feeding jaw is used to grab the injection molded semi-finished product on the translation table and transfer it to the loading position. The discharging jaw is used to transfer the injection molded semi-finished product waste that has been cut and is in the loading position to the waste port.
[0031] like Figure 2 As shown, the workbench 20 is provided with a first bearing position 21 and a second bearing position 22 for placing the injection molded semi-finished products. The arrangement direction of the first bearing position 21 and the second bearing position 22 is perpendicular to the translation direction of the workbench 20. The first bearing position 21 and the second bearing position 22 are both arranged on the top surface of a vertical rod 23. A motor 24 is provided below the vertical rod 23, and the motor 24 drives the vertical rod 23 and the first bearing position 21 and the second bearing position 22 to rotate around the vertical direction through a coupling 25, so as to facilitate the cutting of the plastic parts at various positions. The workbench 20 is arranged on two slide rails 26, and the workbench 20 is driven by a cylinder 27 to move back and forth in a straight line along the slide rails 26.
[0032] In other embodiments, a bearing position for placing the injection-molded semi-finished product may be provided on the workbench. The bearing position is provided on the top surface of a vertical rod, and a motor is provided under the vertical rod, and the motor is used to drive the vertical rod and the bearing position to rotate around the vertical direction.
[0033] like Figure 3As shown, the clamping mechanism 30 includes a pneumatic clamp 31, a first cylinder 32 and a second cylinder 33. The pneumatic clamp 31 is used to clamp a single plastic part on the injection molded semi-finished product 90 on the first load position 21 and the second load position 22 of the workbench 20. The first cylinder 32 is used to drive the pneumatic clamp 31 to move horizontally and linearly along a direction perpendicular to the moving direction of the workbench 20. The second cylinder 33 is used to drive the pneumatic clamp 31 to move horizontally and linearly along a direction parallel to the moving direction of the workbench 20. Specifically, the first cylinder 32 adopts a rodless cylinder, and the first cylinder 32 drives a movable plate 34 to move linearly along a slide rail 35. The second cylinder 33 is fixed on the movable plate 34. A slide rail 36 is provided on the second cylinder 33, and the slide rail 36 is slidably connected to another movable plate 37 above. A pad 38 is fixed on the movable plate 37, and the pneumatic clamp 31 is fixed on the pad 38.
[0034] In this embodiment, two clamping mechanisms 30 are provided and are symmetrical to each other. One of the clamping mechanisms 30 corresponds to the first bearing position 21, and the other clamping mechanism 30 corresponds to the second bearing position 22. In other embodiments, the workbench may only have one bearing position for placing the injection molded semi-finished product, and only one clamping mechanism is provided accordingly.
[0035] Combination Figure 3 , 4 As shown, the cutting mechanism 40 includes a motor 41, a control block 42 and two control rods 43 that are kept parallel to each other. The ends of the two control rods 43 are respectively fixed with shear blocks 431, and the blades of the upper and lower shear blocks 431 are opposite. The motor 41 drives the control block 42 to move in a straight line perpendicular to the moving direction of the workbench 20 through a screw structure. The side of the control block 42 parallel to its own moving direction is provided with two upper and lower inclined grooves 421. The control rod 43 is arranged on the side of the control block 42, and the control rod 43 corresponds to the inclined groove 421 one by one. Each control rod 43 is provided with a roller (not shown) inserted into the corresponding inclined groove 421. The cutting mechanism 40 also includes a bottom plate 44, a middle plate 45 and a top plate 46. The motor 41, the control block 42 and the control rod 43 are all arranged on the top plate 46. The two control rods 43 are all penetrated by two guide rods 431, and the two guide rods 431 are fixed on the top plate 46, and a compression spring 432 is sandwiched between the two control rods 43. When the control block 42 moves linearly back and forth, the control block 42 drives the two control rods 43 to move closer to or away from each other in parallel through the inclined slot 421 and the roller, and the compression spring 432 maintains a mutual repulsive force between the two control rods 43.
[0036] Combination Figure 3 , 4As shown, the middle plate 45 is arranged on the bottom plate 44 and can adjust the relative position along a straight line perpendicular to the moving direction of the workbench 20. Specifically, a vertical plate 451 is fixed on the side of the middle plate 45, and the vertical plate 451 extends downward. A long hole 452 is provided below the vertical plate 451, and a threaded hole 441 is provided at the position of the bottom plate 44 corresponding to the long hole 452. The length direction of the long hole 452 is perpendicular to the moving direction of the workbench 20. A screw passes through the long hole 452 and is screwed into the threaded hole 441 of the bottom plate 44 to fix the relative position of the middle plate 45 and the bottom plate 44 after the position of the middle plate 45 relative to the bottom plate 44 is adjusted.
[0037] Combination Figure 3 , 4 As shown, the top plate 46 is arranged on the middle plate 45 and can adjust the relative position along a straight line parallel to the moving direction of the workbench 20. A differential head 461 is arranged above the side of the middle plate 45, and the differential head 461 is horizontally pressed against the side of the top plate 46. A compression spring 462 is arranged on the other side of the top plate 46. The differential head 461 and the compression spring 462 are on the same straight line, and the line connecting the differential head 461 and the compression spring 462 is parallel to the moving direction of the workbench 20. The position of the top plate 46 relative to the middle plate 45 can be fine-tuned by twisting the differential head 461.
[0038] In this embodiment, two cutting mechanisms 40 are provided and are symmetrical to each other. One cutting mechanism 40 corresponds to the first carrying position 21, and the other cutting mechanism 40 corresponds to the second carrying position 22. In other embodiments, the workbench may have only one carrying position for placing the injection molded semi-finished product, and only one cutting mechanism is provided accordingly.
[0039] like Figure 5As shown, the automatic water inlet cutting device also includes a suction head 51. The multi-axis manipulator 50 is used to control the suction head 51 to suck the cut plastic parts 92 on the injection semi-finished product 90 at the clamping mechanism 30 and move the plastic parts 92 to the tray 60. There are two trays 60 to be placed with plastic parts 92 side by side, and they are placed on the track 61 and can slide along the track 61. A movable positioning wedge 62 is provided on the track 61, and the positioning wedge 62 is used to insert into the gap of the tray 60 so that the tray 60 cannot move on the track 61. The positioning wedge 62 is controlled by a telescopic cylinder under the tray 60 (not shown). The multi-axis manipulator 50 has linear movement freedom of the X-axis (the length direction of the track 61), the Y-axis (perpendicular to the length direction of the track 61) and the Z-axis (perpendicular to the tray 60). The X-axis and Y-axis linear movement freedom of the multi-axis manipulator 50 are realized by linear motors 52 and 53 respectively, while the Z-axis linear movement freedom is realized by a servo motor 54 and a screw structure. The servo motor 54 drives a vertical plate 55 to move up and down through a lead screw structure, and two suction heads 51 are respectively arranged on the vertical plate 55. The vertical plate 55 is also provided with a vertical cylinder 56 for driving the suction head 51 to move up and down, and two slide rails 57 slidably connected to the suction head 51. When working, the multi-axis manipulator 50 moves the suction head 51 to the plastic part 92 of the clamping mechanism 30, and the suction head 51 descends and sucks the plastic part 92, until both suction heads 51 suck the plastic part 92, and then the multi-axis manipulator 50 moves to the top of the material tray 60, and places the two plastic parts 92 into the material tray 60 respectively.
[0040] like Figure 6 As shown, the automatic water-cutting device also includes a horizontal push rod 81 and a material box 70 for storing the material tray 60. The crossbar 59 of the multi-axis manipulator 50 is perpendicular to the length direction of the track 61, and a vertical cylinder 82 is provided on the crossbar 59 for controlling the horizontal push rod 81 to move up and down, and the horizontal push rod 81 is fixed on the output shaft of the vertical cylinder 82. When both material trays 60 are filled with plastic parts, the multi-axis manipulator 50 drives the crossbar 59 to move to the end of the material tray 60, and the vertical cylinder 82 extends to make the horizontal push rod 81 drop to the same height as the two vertical rods 83 of the horizontal push rod 81 and the material tray 60. Then the multi-axis manipulator 50 drives the crossbar 59 to move along the length direction of the track 61, and the crossbar 59 pushes the material tray 60 to slide along the track 61 through the horizontal push rod 81 into the material box 70 for storage. The material box 70 of this embodiment is driven to rise and fall vertically by a motor screw mechanism 71 below. A single-hole cylinder 72 for supporting the material box 70 is provided below the material box 70. The output shaft of the single-hole cylinder 72 is fixedly connected to the bottom surface of the material box 70. The material box 70 is provided with multiple layers of space for placing the material trays 60. After two material trays 60 are pushed in each time, the motor screw mechanism 71 pushes the material box 70 up a distance so that the space for placing the material trays 60 in the next layer can be aligned with the track 61.
[0041] In the description of the present invention, it should be noted that the terms "upper", "lower", "top", "bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0042] The above statements are only used to further illustrate the technical content of the present invention by way of examples, so as to facilitate the readers' easier understanding, but do not mean that the implementation methods of the present invention are limited thereto. Any technical extension or re-creation made according to the present invention shall be protected by the present invention.
Claims
1. An automatic nozzle cutting device for injection molded parts, It is characterized in that It includes a conveying mechanism, a workbench, a clamping mechanism and a cutting mechanism, wherein the conveying mechanism is used to receive the injection-molded semi-finished products to be processed from the outside and transfer the injection-molded semi-finished products to the workbench, the workbench is used to receive the injection-molded semi-finished products from the conveying mechanism and transfer the injection-molded semi-finished products to the clamping mechanism, the clamping mechanism is used to clamp a single plastic part on the injection-molded semi-finished products, and the cutting mechanism is used to cut along the gate connected to the plastic part when the clamping mechanism clamps the single plastic part; The automatic water-cutting device also includes a multi-axis manipulator, a horizontal push rod, a suction head, a material tray and a material box for storing the material tray, the multi-axis manipulator is used to control the suction head to suck the cut plastic parts on the injection-molded semi-finished product at the clamping mechanism and move the plastic parts to the material tray, there are two material trays side by side and placed on a track and can slide along the track; the cross bar of the multi-axis manipulator is perpendicular to the track, and a vertical cylinder for controlling the horizontal push rod to move up and down is provided on the cross bar, the horizontal push rod is fixed on the output shaft of the vertical cylinder, and the horizontal push rod is used to push the material tray to slide along the track into the material box; the multi-axis manipulator has a linear movement degree of freedom in the length direction of the track, perpendicular to the length direction of the track and perpendicular to the material tray; the linear movement degree of freedom of the multi-axis manipulator perpendicular to the material tray is realized by a servo motor and a screw structure, the servo motor drives a vertical plate to move up and down through the screw structure, and two suction heads are respectively arranged on the vertical plate; the vertical plate is also provided with a vertical cylinder for driving the suction head to move up and down and two slide rails slidably connected to the suction head; During operation, the multi-axis manipulator moves the suction head to the plastic part of the clamping mechanism, and the suction head descends and sucks the plastic part until both suction heads have sucked up plastic parts. The multi-axis manipulator moves to the top of the material tray and places the two plastic parts into the material tray respectively. When the two material trays are full of plastic parts, the multi-axis manipulator drives the cross bar to move to the end of the material tray, and the vertical cylinder extends to make the horizontal push rod descend until the two vertical rods of the horizontal push rod are at the same height as the material tray. Then the multi-axis manipulator drives the cross bar to move along the length of the track, and the cross bar pushes the material tray to slide along the track into the material box for storage through the horizontal push rod.
2. The automatic water-cutting device for injection molded parts according to claim 1, It is characterized in that The conveying mechanism includes a vertical lifting platform, a horizontal translation platform and a manipulator. The lifting platform is used to receive the injection molded semi-finished products to be processed from the outside and lower the injection molded semi-finished products to the translation platform. The translation platform is used to translate the received injection molded semi-finished products to the other end of the stroke at the end of the stroke. The manipulator is used to grab the injection molded semi-finished products on the translation platform and transfer them to the workbench.
3. The automatic water-cutting device for injection molded parts according to claim 2, It is characterized in that The robot includes a feeding jaw and a discharging jaw, and the feeding jaw and the discharging jaw are arranged in a straight line along the translation direction of the translation table; the workbench is provided with a carrying position for placing the injection molded semi-finished products, and the feeding jaw is used to grab the injection molded semi-finished products on the translation table and transfer them to the carrying position; the discharging jaw is used to transfer the injection molded semi-finished product waste that has been cut and is in the carrying position to the waste port.
4. The automatic water-cutting device for injection molded parts according to claim 3, It is characterized in that The robot also includes an intermediate jaw, and the feed jaw, intermediate jaw and unloading jaw are arranged in a straight line along the translation direction of the translation table in sequence; the load-bearing position is divided into a first load-bearing position and a second load-bearing position, and the arrangement direction of the first load-bearing position and the second load-bearing position is parallel to the arrangement direction of the feed jaw, intermediate jaw and unloading jaw, and the first load-bearing position is arranged on the side close to the translation table; the feed jaw is used to grab the injection molded semi-finished product on the translation table and transfer it to the first load-bearing position; the unloading jaw is used to transfer the injection molded semi-finished product waste that has been cut and is at the second load-bearing position to the waste port; the intermediate jaw is used to transfer the injection molded semi-finished product or injection molded semi-finished product waste at the first load-bearing position to the second load-bearing position.
5. The automatic water-cutting device for injection molded parts according to claim 1, It is characterized in that The workbench is provided with a bearing position for placing the injection molded semi-finished product, the bearing position is arranged on the top surface of a vertical rod, and a motor is arranged under the vertical rod, and the motor is used to drive the vertical rod and the bearing position to rotate around the vertical direction.
6. The automatic water-cutting device for injection molded parts according to claim 5, It is characterized in that The bearing position is divided into a first bearing position and a second bearing position. The arrangement direction of the first bearing position and the second bearing position is perpendicular to the translation direction of the workbench. Corresponding vertical rods and motors are provided below the first bearing position and the second bearing position.
7. The automatic water-cutting device for injection molded parts according to claim 1, It is characterized in that The workbench is provided with a carrying position for placing the injection-molded semi-finished product, and the workbench can move back and forth in a straight line; the clamping mechanism includes a pneumatic clamp, a first cylinder and a second cylinder, the pneumatic clamp is used to clamp a single plastic part on the injection-molded semi-finished product on the carrying position, the first cylinder is used to drive the pneumatic clamp to move horizontally and straightly along a direction perpendicular to the moving direction of the workbench, and the second cylinder is used to drive the pneumatic clamp to move horizontally and straightly along a direction parallel to the moving direction of the workbench.
8. The automatic water-cutting device for injection molded parts according to claim 7, It is characterized in that The load-bearing position is divided into a first load-bearing position and a second load-bearing position. The arrangement direction of the first load-bearing position and the second load-bearing position is perpendicular to the translation direction of the workbench. The clamping mechanisms are provided with two and are symmetrical to each other. One clamping mechanism corresponds to the first load-bearing position, and the other clamping mechanism corresponds to the second load-bearing position.
9. The automatic water-cutting device for injection molded parts according to claim 1, It is characterized in that The workbench is provided with a bearing position for placing injection molded semi-finished products, and the workbench can move back and forth in a straight line; the cutting mechanism includes a motor, a control block and two control rods kept parallel to each other, the ends of the two control rods are respectively fixed with shear blocks, and the blades of the upper and lower shear blocks are opposite to each other; the motor drives the control block to move in a straight line perpendicular to the moving direction of the workbench through a screw structure, and the side of the control block parallel to its own moving direction is provided with upper and lower inclined grooves, the control rod is arranged on the side of the control block, the control rod corresponds to the inclined groove one by one, and each control rod is provided with a roller inserted in the corresponding inclined groove; when the control block moves back and forth in a straight line, the control block drives the two control rods to move closer to or away from each other through the inclined groove and the roller.
10. The automatic water-cutting device for injection molded parts according to claim 9, It is characterized in that The carrying position is divided into a first carrying position and a second carrying position. The arrangement direction of the first carrying position and the second carrying position is perpendicular to the translation direction of the workbench. The cutting mechanism is provided with two and is symmetrical to each other. One cutting mechanism corresponds to the first carrying position, and the other cutting mechanism corresponds to the second carrying position.
11. The automatic water-cutting device for injection molded parts according to claim 9, It is characterized in that The cutting mechanism also includes a bottom plate, a middle plate and a top plate. The motor, control block and control rod are all arranged on the top plate. The middle plate is arranged on the bottom plate and can adjust the relative position along a straight line perpendicular to the moving direction of the workbench. The top plate is arranged on the middle plate and can adjust the relative position along a straight line parallel to the moving direction of the workbench.
12. The automatic water-cutting device for injection molded parts according to claim 11, It is characterized in that The two control rods both penetrate the two guide rods, the two guide rods are fixed on the top plate, and a compression spring is sandwiched between the two control rods.
13. The automatic water-cutting device for injection molded parts according to claim 11, It is characterized in that A vertical plate is fixed on the side of the middle plate, and the vertical plate extends downward. A long hole is provided under the vertical plate, and a threaded hole is provided on the bottom plate corresponding to the position of the long hole. The length direction of the long hole is perpendicular to the moving direction of the workbench. A screw passes through the long hole and is screwed into the threaded hole of the bottom plate to fix the relative position of the middle plate and the bottom plate.
14. The automatic water-cutting device for injection molded parts according to claim 11, It is characterized in that A differential head is provided on the side of the middle plate, and the differential head horizontally presses against the side of the top plate. A compression spring is provided on the other side opposite to the top plate. The differential head and the compression spring are on the same straight line, and the connecting line between the differential head and the compression spring is parallel to the moving direction of the workbench.
15. The automatic water-cutting device for injection molded parts according to claim 1, It is characterized in that The material box can be lifted vertically, and a single-hole cylinder is provided below the material box, an output shaft of the single-hole cylinder is fixedly connected to the bottom surface of the material box, and the single-hole cylinder is used to support the material box.
Citation Information
Patent Citations
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