A roller bottom heating furnace for casting and spinning aluminum alloy wheels
By using buffer springs and feeding devices in the cast rotary aluminum alloy wheel roller bottom heating furnace, the vibration and handling cost problems caused by the single structure of the material preparation table are solved, stable transportation and efficient transmission of materials are achieved, and working efficiency is improved .
Patent Information
- Application Number
- CN202010422567.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-18
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-05-18
AI Technical Summary
During the material transfer process of the existing cast rotary aluminum alloy wheel roller bottom heating furnace, due to the single structure of the material preparation table and poor functionality, it is prone to vibration damage during the material drop or transportation, and the handling process is laborious and the working efficiency is low. .
A cast-rotating aluminum alloy wheel roller bottom heating furnace is designed, using a material preparation table composed of buffer grooves, buffer springs, material placement grooves, inner box and outer box. Through the elastic performance of buffer springs, the material is ensured to be transported. Stability in the process and the material push and transmission process are simplified through the material push and transmission device composed of rotary rods, ladders, feeding tables, frames, motors and telescopic shafts.
It effectively reduces vibration damage of materials during transportation, reduces the handling burden of staff, and improves work efficiency and practical performance.
Smart Images

Figure CN111595148B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to heating furnaces, and in particular relates to a roller bottom type heating furnace for casting and spinning aluminum alloy wheels. Background Art
[0002] In the metallurgical industry, a heating furnace is a device that heats materials or workpieces to rolling or forging temperatures. Heating furnaces are used in a wide range of industries, including petroleum, chemical engineering, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, light industry, daily chemicals, and pharmaceuticals. The furnace's structure is divided into three sections along its length, based on the temperature distribution. The preheating section, located at the feed end with a lower temperature, utilizes the heat from the furnace gas to improve the furnace's thermal efficiency. The heating section is the primary heating section, with higher gas temperatures to facilitate rapid heating. The soaking section, located at the discharge end, minimizes the difference between the gas temperature and the metal charge temperature, ensuring uniform cross-sectional temperature of the discharged billet. Heating furnaces include continuous heating furnaces and chamber heating furnaces. Heating furnaces used for metal heat treatment are also known as heat treatment furnaces. A furnace that heats steel ingots before initial rolling or makes the internal temperature of the steel ingots uniform is called a soaking furnace. In a broad sense, heating furnaces also include soaking furnaces and heat treatment furnaces. Among them, continuous heating furnaces include pusher-type heating furnaces, walking-beam furnaces, rotary hearth furnaces, chamber furnaces and other continuous heating furnaces, but pusher-type furnaces are usually referred to. There are two types of chamber heating furnaces: fixed-bottom chamber furnaces and car-bottom furnaces.
[0003] The existing cast-spun aluminum alloy wheel roller bottom type heating furnace technology has the following problems: the existing cast-spun aluminum alloy wheel roller bottom type heating furnace still has certain shortcomings in actual life and work applications. During the process of conveying materials, the existing cast-spun aluminum alloy wheel roller bottom type heating furnace has a single material preparation table structure and poor functionality, so that the materials placed on the material preparation table are prone to vibration when being lowered or transported, causing vibration damage to the materials and other workpieces, and causing inconvenience to the transportation of materials. Moreover, when placing materials on the material preparation table, the existing cast-spun aluminum alloy wheel roller bottom type heating furnace needs to lift the materials and place them on a stick machine for transmission. This handling process is relatively laborious and inconvenient, greatly increasing the workload, greatly reducing work efficiency, and reducing practical performance. Summary of the Invention
[0004] The object of the present invention is to provide a cast-spun aluminum alloy wheel roller-bottom heating furnace to solve the problem proposed in the above background technology that in the process of conveying materials, the existing cast-spun aluminum alloy wheel roller-bottom heating furnace has a simple structure and poor functionality of the preparation table, which makes the materials placed on the preparation table prone to vibration when lowering or transporting, causing vibration damage to the materials and other workpieces, and causing inconvenience to the transportation of the materials. In addition, when placing materials on the preparation table, the existing cast-spun aluminum alloy wheel roller-bottom heating furnace needs to lift the materials and put them on a stick machine for transmission. This transportation process is relatively laborious and inconvenient, greatly increases the workload, and makes the work efficiency much lower and the practical performance lower.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cast and spun aluminum alloy wheel roller bottom heating furnace, comprising a stick machine and a furnace body, the stick machine is installed on the outer wall of the furnace body near the lower end, a heating chamber is provided inside the furnace body, a furnace body machinery is provided at the left end of the furnace body, a circulating machine is provided on the furnace body on the right side of the furnace body machinery, a preparation table is provided on the stick machine on the right side of the furnace body, a discharge table is provided on the stick machine on the left side of the furnace body, a transmission material is provided on the preparation table, a top-loading device is provided on the right side of the preparation table, a burner end is provided on the left rear end of the furnace body, a heat exchanger end is provided on the right side of the burner end, a fuel engine is provided on one side of the furnace body, and a smoke exhaust pipe is provided on one side of the fuel engine. A ladder is provided at the corners of the furnace body, and the top-loading device is composed of a rotating rod, a ladder platform, a top-loading platform, a frame, a motor, a telescopic shaft and a top ring. A ladder platform is provided on the front end outer wall of the top-loading platform, a rotating rod is provided inside the upper outer wall of the ladder platform, a motor is provided on the upper outer wall of the frame, a telescopic shaft is provided inside the left outer wall of the motor, and a top ring is provided at the left end of the telescopic shaft. The material preparation platform is composed of a buffer groove, a buffer spring, a material placement groove, an inner box and an outer box. The inner box is provided inside the outer box, a buffer groove is provided between the inner and outer boxes, a buffer spring is provided inside the buffer groove, a material placement groove opening upward is provided inside the inner box, and the motor is electrically connected to an external power supply.
[0006] Preferably, the angle between the upper outer wall of the platform and the lower outer wall of the platform is thirty degrees, and the lower outer wall of the platform and the lower outer wall of the lifting device are on the same horizontal plane.
[0007] Preferably, a rubber pad is provided on the outer wall of the left end of the top ring, and the rubber pad and the top ring are fixedly connected by means of glue.
[0008] Preferably, the inner box and the outer box are fixedly connected via buffer springs, and the buffer springs are evenly distributed on the surrounding outer walls and the lower outer wall of the inner box.
[0009] Preferably, a frame is provided on the outer wall of the upper end of the material pushing platform, and the motor and the material pushing platform are fixedly connected through the frame.
[0010] Preferably, there are nine rotating rods in total, and the nine rotating rods are evenly distributed inside the upper outer wall of the platform, and the nine rotating rods are fixedly connected to the inside of the platform via a rotating shaft.
[0011] Preferably, the transmission material and the material preparation platform are fixedly connected via a material placement trough.
[0012] Preferably, the ladder and the furnace body are fixedly connected by welding.
[0013] Compared with the existing technology of roller-bottom heating furnace for casting and spinning aluminum alloy wheels, the present invention provides a roller-bottom heating furnace for casting and spinning aluminum alloy wheels, which has the following beneficial effects:
[0014] The cast-spun aluminum alloy wheel roller bottom type heating furnace of the present invention is improved and innovated on the basis of the existing heating furnace, so that the cast-spun aluminum alloy wheel roller bottom type heating furnace has good practical performance in actual life and work applications. When the cast-spun aluminum alloy wheel roller bottom type heating furnace of the present invention is used for work, the transmission material and the material preparation table are fixedly connected through the material placement groove. Through the function of the material placement groove, the transmission material is conveniently placed inside the inner box for constraint and fixation. Since the inner box and the outer box are fixedly connected through the buffer spring, and the buffer spring is evenly distributed on the outer wall around and the lower end outer wall of the inner box, it is ensured that the inner box can be stably and steadily placed inside the outer box. Through the function of the buffer spring and the good elastic performance of the buffer spring, the inner box can The buffer movement is performed inside the outer box. When the transmission material is placed inside the inner box, the collision force on the transmission material can be greatly buffered and offset when the transmission material is being transported or placed, so as to protect the transmission material. The nine rotating rods are equidistantly distributed on the upper end of the ladder platform, so that the transmission material can be pushed smoothly on the ladder platform, and the nine rotating rods can rotate inside the ladder platform to facilitate the transportation of the transmission material. After the transmission material is transported to the top material device, the transmission material is pushed by the telescopic shaft driven by the motor, and the transmission material is pushed onto the stick machine for transmission. The cast-spun aluminum alloy wheel roller bottom heating furnace of the present invention is simple to operate and easy to use, which greatly reduces the workload of the staff, greatly improves the work efficiency, and has good practical performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1This is a schematic diagram of the main plan structure of a roller bottom type heating furnace for casting and spinning aluminum alloy wheels proposed by the present invention;
[0017] Figure 2 This is a schematic diagram of the top plan structure of a roller bottom type heating furnace for casting and spinning aluminum alloy wheels proposed by the present invention;
[0018] Figure 3 This is a schematic side plan view of the structure of a roller bottom type heating furnace for casting and spinning aluminum alloy wheels proposed by the present invention;
[0019] Figure 4 This is a schematic structural diagram of a roll-bottom heating and ejecting device for a cast-spun aluminum alloy wheel proposed by the present invention;
[0020] Figure 5 This is a schematic diagram of the assembly structure of a roll-bottom heating preparation table for a cast-spun aluminum alloy wheel proposed in the present invention;
[0021] Figure 6 Schematic diagram of the internal structure of a cast-spun aluminum alloy wheel roll-bottom heating preparation table proposed by the present invention
[0022] In the figure: 1. Discharging platform; 2. Furnace body machinery; 3. Circulating machine; 4. Furnace body; 5. Heating chamber; 6. Material preparation platform; 7. Transmission material; 8. Stick machine; 9. Ejection device; 10. Burner end; 11. Heat exchanger end; 12. Smoke exhaust duct; 13. Oil engine; 14. Ladder; 15. Rotating rod; 16. Ladder platform; 17. Ejection platform; 18. Frame; 19. Motor; 20. Telescopic shaft; 21. Ejector ring; 22. Buffer trough; 23. Buffer spring; 24. Material placement trough; 25. Inner box; 26. Outer box. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0026] See also Figure 1-6The present invention provides a technical solution: a cast and spun aluminum alloy wheel roller bottom heating furnace, comprising a stick machine 8 and a furnace body 4, the stick machine 8 being mounted on the outer wall of the furnace body 4 near the lower end, a heating chamber 5 being provided inside the furnace body 4, a furnace body machine 2 being provided at the left end of the furnace body 4, a circulating machine 3 being provided on the furnace body 4 on the right side of the furnace body machine 2, a material preparation table 6 being provided on the stick machine 8 on the right side of the furnace body 4, a material discharge table 1 being provided on the stick machine 8 on the left side of the furnace body 4, a transmission material 7 being provided on the material preparation table 6, the transmission material 7 and the material preparation table 6 being fixedly connected by a material placement slot 24, and the material placement slot 24 being used to facilitate the placement of the transmission material 7 into the interior of the inner box 25 for restraint and fixation. A top-loading device 9 is provided on the right side of the preparation table 6, a burner end 10 is provided on the left rear end of the furnace body 4, a heat exchanger end 11 is provided on the right side of the burner end 10, a fuel engine 13 is provided on one side of the furnace body 4, a smoke exhaust pipe 12 is provided on one side of the fuel engine 13, and a ladder 14 is provided at the corner of the furnace body 4. The ladder 14 and the furnace body 4 are fixedly connected by welding, which ensures that the connection between the ladder 14 and the furnace body 4 is stable and firm. Through the action of the ladder 14, various auxiliary work is conveniently carried out. The top-loading device 9 is composed of a rotating rod 15, a ladder platform 16, a top-loading platform 17, a frame 18, a motor 19, a telescopic shaft 20 and a top ring 21. The rotating rod 15 is provided with nine , nine rotating rods 15 are equidistantly distributed on the inner side of the upper outer wall of the platform 16, and the nine rotating rods 15 and the inner side of the platform 16 are fixedly connected by a rotating shaft. The nine rotating rods 15 are equidistantly distributed on the upper end of the platform 16, so that the transmission material 7 can be pushed smoothly on the platform 16. Under the action of the rotating shaft, the nine rotating rods 15 can rotate inside the platform 16, which is convenient for conveying the transmission material 7. A frame 18 is provided on the outer wall of the upper end of the top material platform 17, and the motor 19 and the top material platform 17 are fixedly connected by the frame 18. Through the action of the frame 18, the motor 19 can be placed and installed. After the motor 19 is connected to the external power supply, the motor 19 drives the telescopic shaft 20 to move The angle between the upper outer wall of the platform 16 and the lower outer wall of the platform 16 is thirty degrees, and the lower outer wall of the platform 16 and the lower outer wall of the jacking device 9 are on the same horizontal plane. The appropriate angle between the upper outer wall of the platform 16 and the lower outer wall of the platform 16 makes it possible to easily and effortlessly push the transmission material 7 onto the jacking platform 17, and the lower outer wall of the platform 16 and the lower outer wall of the jacking device 9 are on the same horizontal plane. This ensures that the entire jacking device 9 can work stably and stably, ensuring the smooth progress of the work. The jacking device 9 can greatly facilitate the pushing of the transmission material 7, save effort and convenience, and greatly reduce the burden on the staff.
[0027] A cast and spun aluminum alloy wheel roller bottom heating furnace, a step platform 16 is provided on the front end outer wall of the top material platform 17, a rotating rod 15 is provided inside the upper end outer wall of the step platform 16, a motor 19 is provided on the upper end outer wall of the frame 18, a telescopic shaft 20 is provided inside the left end outer wall of the motor 19, a top ring 21 is provided at the left end of the telescopic shaft 20, a rubber pad is provided on the left end outer wall of the top ring 21, the rubber pad and the top ring 21 are fixedly connected by glue, thus ensuring that the connection between the rubber pad and the top ring 21 is stable and firm, and the top ring 21 can be pushed to move back and forth through the action of the telescopic shaft 20, and the transmission material 7 is pushed through the top ring 21, and the transmission material 7 is connected to the preparation platform 6 and pushed onto the stick machine 8 for transmission. The action of the rubber pad can reduce the friction between the top ring 21 and the transmission material 7, reduce the vibration, and can protect the transmission material 7 and the top ring 21. The preparation platform 6 is composed of a buffer groove 22, a buffer spring 2 3. The material placement groove 24, the inner box 25 and the outer box 26 are composed together. The inner box 25 is arranged inside the outer box 26. The inner box 25 and the outer box 26 are fixedly connected by a buffer spring 23. The buffer spring 23 is evenly distributed on the outer walls around and the outer wall of the lower end of the inner box 25. This ensures that the inner box 25 can be stably and steadily placed inside the outer box 26. Through the action of the buffer spring 23 and the good elastic performance of the buffer spring 23, the inner box 25 can perform buffering movement inside the outer box 26. When the transmission material 7 is placed inside the inner box 25, when the transmission material 7 is transported and placed, it can greatly buffer and offset the collision force of the transmission material 7, thereby protecting the transmission material 7. A buffer groove 22 is provided between the inner box 25 and the outer box 26, and a buffer spring 23 is provided inside the buffer groove 22. A material placement groove 24 with an upward opening is provided inside the inner box 25, and the motor 19 is electrically connected to the external power supply.
[0028] The working principle and use process of the present invention: After the present invention is installed, when using the cast and spun aluminum alloy wheel roller bottom heating furnace of the present invention to work, first, the transmission material 7 is placed in the material placement groove 24 on the preparation table 6 for restraint and fixation. Since the inner box 25 and the outer box 26 are fixedly connected by the buffer spring 23, and the buffer spring 23 is evenly distributed on the outer wall around and the lower end outer wall of the inner box 25, when the transmission material 7 is placed inside the inner box 25, the elastic performance of the buffer spring 23 can be used to greatly buffer and offset the collision force on the transmission material 7 when the transmission material 7 is transported or placed, The material 7 is protected, and the transmission material 7 is pushed together with the outer box 26 of the preparation table 6 on the upper end of the ladder 16 through nine equidistantly distributed rotating rods 15, and the transmission material 7 is pushed to the top material device 9. After that, the motor 19, the model of the motor 19 is: YZ10, drives the top ring 21 on the telescopic shaft 20 to push the transmission material 7, and pushes the transmission material 7 onto the stick machine 8 for transmission work. The transmission material 7 undergoes four stages of processing work inside the furnace body 4 and is finally output from the discharge table 1, and the material is transferred and transported. The cast-spun aluminum alloy wheel roller bottom heating furnace of the present invention has high use value.
[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A roller bottom heating furnace for casting and spinning aluminum alloy wheels, comprising a rod machine (8) and a furnace body (4), characterized in that: The stick machine (8) is mounted on the outer wall of the furnace body (4) at the lower end. A heating chamber (5) is arranged inside the furnace body (4). A furnace body machine (2) is arranged at the left end of the furnace body (4). A circulating machine (3) is arranged on the furnace body (4) on the right side of the furnace body machine (2). A material preparation table (6) is arranged on the stick machine (8) on the right side of the furnace body (4). A material discharge table (1) is arranged on the stick machine (8) on the left side of the furnace body (4). A transmission material (7) is arranged on the material preparation table (6). A material ejecting device (9) is arranged directly to the right of the material preparation table (6). A burner end (10) is arranged at the rear end on the left side of the furnace body (4). ), a heat exchanger end (11) is arranged on the right side of the burner end (10), a fuel engine (13) is arranged on one side of the furnace body (4), a smoke exhaust pipe (12) is arranged on one side of the fuel engine (13), a ladder (14) is arranged at the corner of the furnace body (4), and the top material device (9) is composed of a rotating rod (15), a ladder (16), a top material platform (17), a frame (18), a motor (19), a telescopic shaft (20) and a top ring (21), a ladder (16) is arranged on the front end outer wall of the top material platform (17), a rotating rod (15) is arranged inside the upper end outer wall of the ladder (16), and the frame A motor (19) is arranged on the upper outer wall of the motor (18), a telescopic shaft (20) is arranged inside the left outer wall of the motor (19), and a top ring (21) is arranged on the left end of the telescopic shaft (20). The material preparation table (6) is composed of a buffer groove (22), a buffer spring (23), a material placement groove (24), an inner box (25) and an outer box (26), the inner box (25) is arranged inside the outer box (26), a buffer groove (22) is arranged between the inner box (25) and the outer box (26), a buffer spring (23) is arranged inside the buffer groove (22), and an opening is arranged inside the inner box (25). The material placement trough (24) is upward, and the motor (19) is electrically connected to an external power supply; the angle between the upper outer wall of the ladder (16) and the lower outer wall of the ladder (16) is thirty degrees, and the lower outer wall of the ladder (16) and the lower outer wall of the material lifting device (9) are on the same horizontal plane; a rubber pad is provided on the left outer wall of the top ring (21), and the rubber pad and the top ring (21) are fixedly connected by means of glue; the inner box (25) and the outer box (26) are fixedly connected by a buffer spring (23), and the buffer spring (23) is evenly distributed on the surrounding outer walls and the lower outer wall of the inner box (25).
2. The roller bottom type heating furnace for casting and spinning aluminum alloy wheels according to claim 1, characterized in that: A frame (18) is provided on the outer wall of the upper end of the material-pushing platform (17), and the motor (19) and the material-pushing platform (17) are fixedly connected via the frame (18).
3. The roller bottom type heating furnace for casting and spinning aluminum alloy wheels according to claim 1, characterized in that: A total of nine rotating rods (15) are provided, and the nine rotating rods (15) are equidistantly distributed inside the upper outer wall of the step platform (16), and the nine rotating rods (15) and the inside of the step platform (16) are fixedly connected via a rotating shaft.
4. The roller bottom type heating furnace for casting and spinning aluminum alloy wheels according to claim 1, characterized in that: The transmission material (7) and the material preparation platform (6) are fixedly connected via a material placement trough (24).
5. The roller bottom type heating furnace for casting and spinning aluminum alloy wheels according to claim 1, characterized in that: The ladder (14) and the furnace body (4) are fixedly connected by welding.
Citation Information
Patent Citations
Cast spinning aluminum alloy wheel roller hearth type heating furnace
CN212205603U