A high current connection structure

Through the shrapnel terminal structure, the male terminal is clamped with elastic sheets, the problem of the need for new molds for combined sheet metal terminals in the prior art is solved, and a low-cost high-current connection solution that flexibly adapts to different current needs is realized.

CN111668633BActive Publication Date: 2024-12-17SHENZHEN BUSBAR SCI TECH DEV
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Patent Information

Application Number
CN202010424659.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-19
Publication Date
2024-12-17
Estimated Expiration
2040-05-19

AI Technical Summary

Technical Problem

Existing combined sheet metal terminals require the development of new stamping dies to meet different current requirements, resulting in high production costs and inflexibility.

Method used

Using a shrapnel terminal structure including a fixing plate, a first clamping part and a second clamping part, the male terminal is clamped by an elastic piece, allowing shearing according to the length of the fixing plate to adapt to different current needs and avoiding redevelopment of the mold.

Benefits of technology

It realizes the clamping of male terminals and male terminals at the same time, with a simple structure and low cost, meeting different current needs, reducing production costs, and improving installation convenience.

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Abstract

The present invention provides a high-current connection structure, including a spring terminal, which includes a fixed plate, a first clamping part and a second clamping part; the first clamping part is fixed on a long side of the fixed plate; the second clamping part is fixed on the other long side of the fixed plate; the first clamping part and the second clamping part each include a plurality of elastic sheets arranged at intervals along the length direction of the fixed plate; all the elastic sheets of the first clamping part are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixed plate, and the elastic sheets of the other group are aligned along the length direction of the fixed plate; all the elastic sheets of the second clamping part are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixed plate, and the elastic sheets of the other group are aligned along the length direction of the fixed plate, and there is no need to develop different stamping dies according to different current requirements to produce the connection structure.
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Description

Technical Field

[0001] The invention belongs to the technical field of electric vehicles, and more specifically, relates to a large current connection structure. Background Art

[0002] There are two main types of current connection structures at present, the first is circular terminals and the second is modular sheet metal terminals. Among them, the sheet metal of modular sheet metal terminals is stamped into the shape specified in the drawing by a stamping die. The component cost of modular sheet metal terminals is lower than that of circular terminals. However, the disadvantage of modular sheet metal terminals is that modular sheet metal terminals meet the rated current of one step. When a current exceeding the rated current needs to be passed, a new stamping die needs to be developed to make a new modular sheet metal terminal to meet the new demand. Summary of the invention

[0003] The purpose of the present invention is to provide a high-current connection structure to solve the technical problem in the prior art that a new stamping die needs to be developed to produce a connection structure for a combined sheet metal terminal to meet different current requirements.

[0004] To achieve the above object, the technical solution adopted by the present invention is: to provide a high current connection structure, including a spring terminal, wherein the spring terminal includes a fixing plate, a first clamping portion and a second clamping portion;

[0005] The first clamping portion is fixed to a long side of the fixing plate and is used to clamp the first male terminal;

[0006] The second clamping portion is fixed to the other long side of the fixing plate and is used to clamp the second male terminal;

[0007] The first clamping portion and the second clamping portion each include a plurality of elastic sheets spaced apart along the length direction of the fixing plate;

[0008] All the elastic sheets of the first clamping portion are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixing plate, and the elastic sheets of the other group are aligned along the length direction of the fixing plate, and one side of the elastic sheets of one group in the thickness direction of the fixing plate and one side of the elastic sheets of the other group in the thickness direction of the fixing plate form a first clamping space for clamping the first male terminal;

[0009] All the elastic sheets of the second clamping part are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixed plate, and the elastic sheets of the other group are aligned along the length direction of the fixed plate. A second clamping space for embedding the second male terminal is formed between one side of the elastic sheets of one group in the thickness direction of the fixed plate and one side of the elastic sheets of the other group in the thickness direction of the fixed plate.

[0010] Further, each of the elastic sheets comprises a first plate and a second plate fixed on one end of the first plate, one end of each of the first plates away from the second plate is fixed on the fixed plate and is set as the first end of the elastic sheet, one end of the second plate away from the first plate is set as the second end of the elastic sheet, and among any three elastic sheets arranged in sequence on the same side of the fixed plate: the second plates of adjacent elastic sheets are spaced apart in the thickness direction of the fixed plate, and the second plates of two non-adjacent elastic sheets are aligned along the length direction of the fixed plate;

[0011] The second plate corresponding to the first clamping portion is in contact with the first male terminal;

[0012] The second plate corresponding to the second clamping portion contacts the second male terminal.

[0013] Furthermore, the spring terminal is configured as a stamped part formed by continuous stamping.

[0014] Further, the plurality of elastic sheets of the first clamping portion are arranged at equal intervals along the length direction of the fixing plate;

[0015] The plurality of elastic pieces of the second clamping portion are arranged at equal intervals along the length direction of the fixing plate.

[0016] Furthermore, the spring terminal further comprises a plurality of first guide plates, each of the first guide plates corresponding to the elastic sheet one by one;

[0017] Each first guide plate is fixed on one side of the corresponding elastic sheet, arranged along the edge of the corresponding elastic sheet and located between the corresponding first end and the corresponding second end; the first guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space; the first guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space; and each first guide plate is inclined along the thickness direction of the corresponding elastic sheet from a side close to the corresponding elastic sheet to a side away from the corresponding elastic sheet.

[0018] Furthermore, the spring terminal further comprises a plurality of second guide plates, and a side of the spring sheet away from the corresponding first guide plate is set as a connection side;

[0019] Each of the second guide plates corresponds to the elastic sheet one by one;

[0020] The second guide plate is fixed to the corresponding connection side, arranged along the edge of the corresponding elastic sheet, and located between the corresponding first end and the corresponding second end. The second guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space, and the second guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space. Each of the second guide plates is inclined along the thickness direction of the corresponding elastic sheet from close to the corresponding connection side to away from the corresponding connection side.

[0021] Furthermore, the spring terminal also includes a plurality of third guide plates, each of the third guide plates corresponds to the elastic sheet one by one, the third guide plates are fixed on the edge of the corresponding second end, the third guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space, the third guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space, and each of the third guide plates is inclined along the thickness direction of the corresponding elastic sheet from the edge close to the corresponding second end to the edge away from the corresponding second end.

[0022] Furthermore, the high current connection structure further comprises a first sheath located at one side of the spring terminal, the first sheath comprising a first connecting plate and a plurality of first springs;

[0023] The first connecting plate is fixed on one side of the fixing plate in the thickness direction;

[0024] The first elastic sheet is fixed on the first connecting plate, and the first elastic sheet avoids the first male terminal and the second male terminal;

[0025] All the first spring sheets are divided into two groups; one group of first spring sheets is located on an outer side of the first clamping space, and corresponds one-to-one to each of the elastic sheets located on the same side of the first clamping space, and contacts with the side of the elastic sheets facing away from the first clamping space; the other group of first spring sheets is located on the outer side of the second clamping space, and corresponds one-to-one to and contacts with each of the elastic sheets located on the same side of the second clamping space, and contacts with the side of the elastic sheets facing away from the second clamping space; the elastic force of each of the first spring sheets in one group is toward the first clamping space, and the elastic force of each of the first spring sheets in the other group is toward the second clamping space.

[0026] Furthermore, the high current connection structure further comprises a first sheath located on a side of the spring terminal away from the first sheath, and the second sheath comprises a second connecting plate and a plurality of second springs;

[0027] The second connecting plate is fixed to a side of the fixing plate away from the first connecting plate;

[0028] The second elastic piece is fixed on the second connecting plate, and the second elastic piece avoids the first male terminal and the second male terminal;

[0029] All the second spring sheets are divided into two groups; one group of second spring sheets is located on the outer side of the first clamping space facing away from the first spring sheet, and corresponds one-to-one with each of the elastic sheets located on the same side of the first clamping space, and contacts with the side of the elastic sheet facing away from the first clamping space; the other group of second spring sheets is located on the outer side of the second clamping space facing away from the first spring sheet, and corresponds one-to-one with and contacts with each of the elastic sheets located on the same side of the second clamping space, and contacts with the side of the elastic sheet facing away from the second clamping space; the elastic force of each of the second spring sheets in one group is toward the first clamping space, and the elastic force of each of the second spring sheets in the other group is toward the second clamping space.

[0030] Furthermore, the first sheath and the second sheath are configured as metal sheaths.

[0031] The beneficial effect of a high-current connection structure provided by the present invention is that compared with the prior art, the spring terminal can clamp the first male terminal and the second male terminal at the same time, with a simple structure and low cost. The user can cut the fixed plate into corresponding lengths along the length direction of the fixed plate according to different working current sizes, so that the user does not need to redevelop molds to produce high-current connection structures with different working current sizes, which greatly reduces the production cost of the high-current connection structure and meets the different needs of customers. When the high-current connection structure needs to be installed, it is only necessary to clamp the first male terminal in the first clamping space and the second male terminal in the second clamping space, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0033] Figure 1 A schematic structural diagram of a high current connection structure provided by an embodiment of the present invention;

[0034] Figure 2 A schematic diagram of an exploded structure of a high current connection structure provided by an embodiment of the present invention;

[0035] Figure 3A schematic diagram of a partial structure of a spring-type terminal of a high current connection structure provided by an embodiment of the present invention;

[0036] Figure 4 A schematic diagram of a local structure of a high current connection structure provided by an embodiment of the present invention Figure 1 ;

[0037] Figure 5 A schematic diagram of a local structure of a high current connection structure provided by an embodiment of the present invention Figure 2 .

[0038] Among them, the reference numerals in the figure are:

[0039] 1. Spring-type terminal; 11. Fixed plate; 12. First clamping part; 121. First clamping space; 13. Second clamping part; 131. Second clamping space; 1213. Elastic sheet; 1213a. First end; 1213b. Second end; 12131. First plate; 12132. Second plate; 14. First guide plate; 141. First structure; 15. Second guide plate; 151. Second structure; 16. Third guide plate; 161. Third structure; 2. First male terminal; 3. Second male terminal; 4. First sheath; 41. First connecting plate; 42. First spring sheet; 5. Second sheath; 51. Second connecting plate; 52. Second spring sheet; 6. Rivet. DETAILED DESCRIPTION

[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0042] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0044] Please also read Figure 1 , Figure 2 and Figure 3 Now, a high current connection structure provided by the present invention is described. A high current connection structure includes a spring terminal 1, the spring terminal 1 includes a fixing plate 11, a first clamping portion 12 and a second clamping portion 13;

[0045] The first clamping portion 12 is fixed on a long side of the fixing plate 11 and is used to clamp the first male terminal 2;

[0046] The second clamping portion 13 is fixed on the other long side of the fixing plate 11 and is used to clamp the second male terminal 3;

[0047] The first clamping portion 12 and the second clamping portion 13 each include a plurality of elastic pieces 1213 spaced apart along the length direction of the fixing plate 11;

[0048] All the elastic sheets 1213 of the first clamping portion 12 are divided into two groups: the elastic sheets 1213 of one group are aligned along the length direction of the fixing plate 11, and the elastic sheets 1213 of the other group are aligned along the length direction of the fixing plate 11, and a first clamping space 121 for clamping the first male terminal 2 is formed between one side of the elastic sheets 1213 of one group in the thickness direction of the fixing plate 11 and one side of the elastic sheets 1213 of the other group in the thickness direction of the fixing plate 11;

[0049] All the elastic sheets 1213 of the second clamping part 13 are divided into two groups: the elastic sheets 1213 of one group are aligned along the length direction of the fixed plate 11, and the elastic sheets 1213 of the other group are aligned along the length direction of the fixed plate 11. A second clamping space 131 for embedding the second male terminal 3 is formed between one side of one group of elastic sheets 1213 in the thickness direction of the fixed plate 11 and one side of the other group of elastic sheets 1213 in the thickness direction of the fixed plate 11.

[0050] The present invention provides a high-current connection structure. Compared with the prior art, the spring terminal 1 can clamp the first male terminal 2 and the second male terminal 3 at the same time, and has a simple structure and low cost. The user can cut the fixed plate 11 into corresponding lengths along the length direction of the fixed plate 11 according to different working currents, so that the user does not need to redevelop molds to produce high-current connection structures with different working currents, which greatly reduces the production cost of the high-current connection structure and meets the different needs of customers. When the high-current connection structure needs to be installed, it is only necessary to clamp the first male terminal 2 in the first clamping space 121 and the second male terminal 3 in the second clamping space 131, which is very convenient.

[0051] For further information, please also refer to Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, each elastic sheet 1213 includes a first plate 12131 and a second plate 12132 fixed on one end of the first plate 12131, one end of each first plate 12131 away from the second plate 12132 is fixed on the fixed plate 11 and is set as the first end 1213a of the elastic sheet 1213, and one end of the second plate 12132 away from the first plate 12131 is set as the second end 1213b of the elastic sheet 1213, and in any three elastic sheets 1213 arranged in sequence on the same side of the fixed plate 11: the second plates 12132 of adjacent elastic sheets 1213 are spaced apart in the thickness direction of the fixed plate 11, and the second plates 12132 of two non-adjacent elastic sheets 1213 are aligned along the length direction of the fixed plate 11,

[0052] The second plate 12132 corresponding to the first clamping portion 12 is in contact with the first male terminal 2;

[0053] The second plate 12132 corresponding to the second clamping portion 13 contacts the second male terminal 3 .

[0054] The elastic sheet 1213 has a simple structure and is easy to stamp. The second plate 12132 corresponding to the first clamping portion 12 contacts the first male terminal 2, reducing the influence of the first male terminal 2 on the first plate 12131 corresponding to the first clamping portion 12, and improving the service life of the elastic sheet 1213 corresponding to the first clamping portion 12. The second plate 12132 corresponding to the second clamping portion 13 contacts the second male terminal 3, reducing the influence of the second male terminal 3 on the first plate 12131 corresponding to the second clamping portion 13, and improving the service life of the elastic sheet 1213 corresponding to the second clamping portion 13.

[0055] Furthermore, as a specific implementation of a high current connection structure provided by the present invention, the spring terminal 1 is configured as a stamped part formed by continuous stamping.

[0056] Manufacturers can produce spring terminals 1 of different lengths according to actual needs. Spring terminals 1 of different lengths correspond to different working currents, directly meeting the needs of users. Manufacturers can also produce spring terminals 1 of a certain length, and users can cut spring terminals 1 of corresponding lengths from spring terminals 1 of a certain length according to their own needs.

[0057] For further information, please also refer to Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, a plurality of elastic sheets 1213 of the first clamping portion 12 are arranged at equal intervals along the length direction of the fixing plate 11;

[0058] The multiple elastic pieces 1213 of the second clamping portion 13 are arranged at equal intervals along the length direction of the fixing plate 11, which facilitates the mold opening and manufacturing of the large current connection structure and reduces the production cost of the large current connection structure.

[0059] For further information, please also refer to Figure 3 , Figure 4 and Figure 5 As a specific implementation of a high current connection structure provided by the present invention, the spring terminal 1 further includes a plurality of first guide plates 14, each of which corresponds to the elastic sheet 1213 one by one;

[0060] Each first guide plate 14 is fixed on one side of the corresponding elastic sheet 1213, arranged along the edge of the corresponding elastic sheet 1213 and located between the corresponding first end 1213a and the corresponding second end 1213b. The first guide plate 14 corresponding to the first clamping portion 12 is located outside the corresponding first clamping space 121, and the first guide plate 14 corresponding to the second clamping portion 13 is located outside the corresponding second clamping space 131. Each first guide plate 14 is inclined along the thickness direction of the corresponding elastic sheet 1213 from the side close to the corresponding elastic sheet 1213 to the side away from the corresponding elastic sheet 1213, so that the first guide plate 14 and the corresponding elastic sheet 1213 form a first structure 141 with a V-shaped cross-section, and the cross-sectional angle of the first structure 141 is preferably an obtuse angle.

[0061] When the user connects the first male terminal 2 to the high-current connection structure, the first male terminal 2 first contacts the first guide plate 14, and the first guide plate 14 guides the first male terminal 2 to the first clamping space 121 of the first clamping portion 12. Similarly, when the user connects the second male terminal 3 to the high-current connection structure, the second male terminal 3 slides from the side of the elastic sheet 1213 that fixes the first guide plate 14 into the second clamping space 131, and the second male terminal 3 first contacts the first guide plate 14, and the first guide plate 14 guides the second male terminal 3 into the second clamping space 131.

[0062] Specifically, a smooth transition is provided between the first guide plate 14 and the corresponding elastic sheet 1213 , ensuring that the first guide plate 14 guides the first male terminal 2 into the first clamping space 121 , and that the first guide plate 14 guides the second male terminal 3 into the inner side of the second clamping space 131 .

[0063] Optimally, an edge of the first guide plate 14 in the width direction is connected to an edge of the corresponding elastic sheet 1213 .

[0064] For further information, please also refer to Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, the spring terminal 1 further includes a plurality of second guide plates 15, and a side of the elastic sheet 1213 away from the corresponding first guide plate 14 is set as a connection side (not shown in the figure);

[0065] Each second guide plate 15 corresponds to the elastic sheet 1213 one by one;

[0066] The second guide plate 15 is fixed on the corresponding connection side, arranged along the edge of the corresponding elastic sheet 1213, and located between the corresponding first end 1213a and the corresponding second end 1213b. The second guide plate 15 corresponding to the first clamping portion 12 is located outside the corresponding first clamping space 121, and the second guide plate 15 corresponding to the second clamping portion 13 is located outside the corresponding second clamping space 131. Each second guide plate 15 is inclined along the thickness direction of the corresponding elastic sheet 1213 from close to the corresponding connection side to away from the corresponding connection side, so that the second guide plate 15 and the corresponding elastic sheet 1213 form a second structure 151 with a V-shaped cross-section, and the cross-sectional angle of the second structure 151 is preferably an obtuse angle.

[0067] When the user connects the first male terminal 2 to the high-current connection structure, the first male terminal 2 will contact the second guide plate 15 during the process of sliding from the side of the elastic sheet 1213 where the second guide plate 15 is fixed to the inner side of the first clamping space 121, and the second guide plate 15 will guide the first male terminal 2 to the inner side of the first clamping space 121. Similarly, when the user connects the second male terminal 3 to the high-current connection structure, the second male terminal 3 will contact the second guide plate 15 during the process of sliding from the side of the elastic sheet 1213 where the second guide plate 15 is fixed to the inner side of the second clamping space 131, and the second male terminal 3 will contact the second guide plate 15, and the second guide plate 15 will guide the second male terminal 3 to the second clamping space 131.

[0068] Specifically, a smooth transition is provided between the second guide plate 15 and the corresponding elastic sheet 1213 , ensuring that the second guide plate 15 guides the first male terminal 2 to the inner side of the first clamping space 121 , and ensuring that the second guide plate 15 guides the second male terminal 3 to the inner side of the second clamping space 131 .

[0069] For further information, please also refer to Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, the spring terminal 1 also includes a plurality of third guide plates 16, each of the third guide plates 16 corresponds to the elastic sheet 1213 one by one, and the third guide plates 16 are fixed on the edge of the corresponding second end 1213b. The third guide plates 16 corresponding to the first clamping portion 12 are located outside the corresponding first clamping space 121, and the third guide plates 16 corresponding to the second clamping portion 13 are located outside the corresponding second clamping space 131. Each third guide plate 16 is inclined along the thickness direction of the corresponding elastic sheet 1213 from the edge close to the corresponding second end 1213b to the edge away from the corresponding second end 1213b, so that the third guide plates 16 and the corresponding elastic sheet 1213 form a third structure 161 with a V-shaped cross-section, and the cross-sectional angle of the third structure 161 is preferably an obtuse angle.

[0070] When the user connects the first male terminal 2 to the high-current connection structure, the first male terminal 2 slides from the side of the elastic sheet 1213 where the third guide plate 16 is fixed to the inner side of the first clamping space 121, and the first male terminal 2 contacts the third guide plate 16, and the third guide plate 16 guides the first male terminal 2 to the inner side of the first clamping space 121. Similarly, when the user connects the second male terminal 3 to the high-current connection structure, the second male terminal 3 slides from the side of the elastic sheet 1213 where the third guide plate 16 is fixed to the inner side of the second clamping space 131, and the second male terminal 3 contacts the third guide plate 16, and the third guide plate 16 guides the second male terminal 3 to the inner side of the second clamping space 131. The first guide plate 14 cooperates with the corresponding second guide plate 15 and the corresponding third guide plate 16, so that the first male terminal 2 can be clamped on the high-current connection structure from three different directions of the first clamping portion 12, and the second male terminal 3 can be clamped on the high-current connection structure from three different directions of the second clamping portion 13, thereby improving the convenience of using the high-current connection structure. The elastic sheet 1213 is integrally stamped with the corresponding first guide plate 14, the corresponding second guide plate 15, and the corresponding third guide plate 16.

[0071] Specifically, a smooth transition is provided between the third guide plate 16 and the corresponding elastic sheet 1213 , ensuring that the third guide plate 16 guides the first male terminal 2 to the inner side of the first clamping space 121 , and ensuring that the second guide plate 15 guides the second male terminal 3 to the inner side of the second clamping space 131 .

[0072] Furthermore, as a specific implementation of a high current connection structure provided by the present invention, the third guide plate 16 is connected to the corresponding first guide plate 14 with a smooth transition, thereby improving the stability of the third guide plate 16 and the corresponding first guide plate 14 being fixed to the corresponding elastic sheet 1213 .

[0073] Furthermore, as a specific implementation of a high current connection structure provided by the present invention, the third guide plate 16 is connected to the corresponding second guide plate 15 with a smooth transition, thereby improving the stability of the third guide plate 16 and the corresponding second guide plate 15 being fixed to the corresponding elastic sheet 1213.

[0074] For further information, please also refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 As a specific implementation of a high current connection structure provided by the present invention, the high current connection structure further includes a first sheath 4 located on one side of the spring terminal 1, and the first sheath 4 includes a first connecting plate 41 and a plurality of first springs 42;

[0075] The first connecting plate 41 is fixed on one side of the fixing plate 11 in the thickness direction;

[0076] The first elastic sheet 42 is fixed on the first connecting plate 41 , and the first elastic sheet 42 avoids the first male terminal 2 and the second male terminal 3 ;

[0077] All the first spring sheets 42 are divided into two groups; one group of first spring sheets 42 is located on an outer side of the first clamping space 121, and corresponds one-to-one to each elastic sheet 1213 located on the same side of the first clamping space 121, and contacts the side of the elastic sheet 1213 facing away from the first clamping space 121; the other group of first spring sheets 42 is located on the outer side of the second clamping space 131, and corresponds one-to-one to and contacts each elastic sheet 1213 located on the same side of the second clamping space 131, and contacts the side of the elastic sheet 1213 facing away from the second clamping space 131; the elastic force of each first spring sheet 42 of one group of first spring sheets 42 is toward the first clamping space 121, and the elastic force of each first spring sheet 42 of the other group of first spring sheets 42 is toward the second clamping space 131.

[0078] A group of first elastic pieces 42 of the first sheath 4 provide elastic force toward the first clamping space 121 for the elastic piece 1213 on the same side at the outside of the first clamping space 121, and another group of first elastic pieces 42 of the first sheath 4 provide elastic force toward the first clamping space 121 for the elastic piece 1213 on the same side at the outside of the second clamping space 131, so that the elastic piece 1213 is not prone to fatigue failure after frequent use, and the stability of the elastic piece 1213 contacting the first male terminal 2 and the second male terminal 3 is improved. The first elastic piece 42 avoids the first male terminal 2 and the second male terminal 3, reducing the influence of the first elastic piece 42 on the first male terminal 2 and the second male terminal 3.

[0079] Specifically, in the continuous stamping process, a corresponding continuous stamping die is used to form a first sheath 4 of continuous length, and the first sheath 4 of continuous length is cut according to the length of the spring terminal 1 .

[0080] For further information, please also refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, the high current connection structure further includes a second sheath 5 located on a side of the spring terminal 1 away from the first sheath 4, and the second sheath 5 includes a second connecting plate 51 and a plurality of second springs 52;

[0081] The second connecting plate 51 is fixed to a side of the fixing plate 11 away from the first connecting plate 41;

[0082] The second elastic piece 52 is fixed on the second connecting plate 51 , and the second elastic piece 52 avoids the first male terminal 2 and the second male terminal 3 ;

[0083] All the second spring pieces 52 are divided into two groups; one group of second spring pieces 52 is located on the outer side of the first clamping space 121 facing away from the first spring piece 42, and corresponds one-to-one with each elastic piece 1213 located on the same side of the first clamping space 121, and contacts with the side of the elastic piece 1213 facing away from the first clamping space 121; the other group of second spring pieces 52 is located on the outer side of the second clamping space 131 facing away from the first spring piece 42, and corresponds one-to-one with and contacts with each elastic piece 1213 located on the same side of the second clamping space 131, and contacts with the side of the elastic piece 1213 facing away from the second clamping space 131; the elastic force of each second spring piece 52 of one group of second spring pieces 52 is toward the first clamping space 121, and the elastic force of each second spring piece 52 of the other group of second spring pieces 52 is toward the second clamping space 131.

[0084] A group of second elastic sheets 52 of the second sheath 5 provide elastic force toward the first clamping space 121 for the elastic sheet 1213 located on the outside of the first clamping space 121 facing away from the first elastic sheet 42, and another group of second elastic sheets 52 of the second sheath 5 provide elastic force toward the second clamping space 131 for the elastic sheet 1213 located on the outside of the second clamping space 131 facing away from the first elastic sheet 42, so that the elastic sheet 1213 is not prone to fatigue failure after frequent use, and the stability of the elastic sheet 1213 contacting the first male terminal 2 and the second male terminal 3 is improved. The first elastic sheet 42 avoids the first male terminal 2 and the second male terminal 3, reducing the influence of the first elastic sheet 42 on the first male terminal 2 and the second male terminal 3.

[0085] Specifically, in the continuous stamping process, a corresponding continuous stamping die is used to form a continuous length of the second sheath 5 , and the continuous length of the second sheath 5 is cut according to the length of the spring terminal 1 .

[0086] Furthermore, as a specific implementation of a high current connection structure provided by the present invention, the first sheath 4 and the second sheath 5 are configured as metal sheaths.

[0087] The first sheath 4 has a low contact resistance with the elastic sheet 1213, and the heat dissipation is good. The second sheath 5 has a low contact resistance with the elastic sheet 1213, and the heat dissipation is good.

[0088] For further information, please also refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 As a specific embodiment of a high current connection structure provided by the present invention, the high current connection structure also includes a rivet 6, and the first connecting plate 41, the second connecting plate 51 and the fixed plate 11 are connected by the rivet 6. The connection process between the first connecting plate 41, the second connecting plate 51 and the fixed plate 11 is simple.

[0089] The first connecting plate 41 , the second connecting plate 51 and the fixing plate 11 may also be connected by welding, and the connection process between the first connecting plate 41 , the second connecting plate 51 and the fixing plate 11 is simple.

[0090] The first connecting plate 41 , the second connecting plate 51 and the fixing plate 11 may also be connected by screws, and the connection process between the first connecting plate 41 , the second connecting plate 51 and the fixing plate 11 is simple.

[0091] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high current connection structure, characterized in that: It includes a spring terminal, which includes a fixing plate, a first clamping portion and a second clamping portion; The first clamping portion is fixed to a long side of the fixing plate and is used to clamp the first male terminal; The second clamping portion is fixed to the other long side of the fixing plate and is used to clamp the second male terminal; The first clamping portion and the second clamping portion each include a plurality of elastic sheets spaced apart along the length direction of the fixing plate; All the elastic sheets of the first clamping portion are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixing plate, and the elastic sheets of the other group are aligned along the length direction of the fixing plate, and one side of the elastic sheets of one group in the thickness direction of the fixing plate and one side of the elastic sheets of the other group in the thickness direction of the fixing plate form a first clamping space for clamping the first male terminal; All the elastic sheets of the second clamping portion are divided into two groups: the elastic sheets of one group are aligned along the length direction of the fixing plate, and the elastic sheets of the other group are aligned along the length direction of the fixing plate, and a second clamping space for clamping the second male terminal is formed between one side of the elastic sheets of one group in the thickness direction of the fixing plate and one side of the elastic sheets of the other group in the thickness direction of the fixing plate; Each of the elastic sheets comprises a first plate and a second plate fixed to one end of the first plate, one end of each of the first plates away from the second plate is fixed to the fixed plate and is set as the first end of the elastic sheet, one end of the second plate away from the first plate is set as the second end of the elastic sheet, and among any three elastic sheets arranged in sequence on the same side of the fixed plate: the second plates of adjacent elastic sheets are arranged at intervals in the thickness direction of the fixed plate, and the second plates of two non-adjacent elastic sheets are aligned along the length direction of the fixed plate; The second plate corresponding to the first clamping portion is in contact with the first male terminal; The second plate corresponding to the second clamping portion contacts the second male terminal.

2. The high current connection structure according to claim 1, characterized in that: The spring terminal is configured as a stamped part formed by continuous stamping.

3. The high current connection structure according to claim 1, characterized in that: The plurality of elastic sheets of the first clamping portion are arranged at equal intervals along the length direction of the fixing plate; The plurality of elastic pieces of the second clamping portion are arranged at equal intervals along the length direction of the fixing plate.

4. The high current connection structure according to claim 1, characterized in that: The spring terminal further includes a plurality of first guide plates, each of which corresponds to the elastic sheet one by one; Each first guide plate is fixed on one side of the corresponding elastic sheet, arranged along the edge of the corresponding elastic sheet and located between the corresponding first end and the corresponding second end; the first guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space; the first guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space; and each first guide plate is inclined along the thickness direction of the corresponding elastic sheet from a side close to the corresponding elastic sheet to a side away from the corresponding elastic sheet.

5. The high current connection structure according to claim 4, characterized in that: The spring terminal further comprises a plurality of second guide plates, and a side of the spring plate away from the corresponding first guide plate is set as a connection side; Each of the second guide plates corresponds to the elastic sheet one by one; The second guide plate is fixed to the corresponding connection side, arranged along the edge of the corresponding elastic sheet, and located between the corresponding first end and the corresponding second end. The second guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space, and the second guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space. Each of the second guide plates is inclined along the thickness direction of the corresponding elastic sheet from close to the corresponding connection side to away from the corresponding connection side.

6. The high current connection structure according to claim 5, characterized in that: The spring terminal also includes a plurality of third guide plates, each of the third guide plates corresponds to the elastic sheet one by one, the third guide plates are fixed on the edge of the corresponding second end, the third guide plate corresponding to the first clamping portion is located outside the corresponding first clamping space, the third guide plate corresponding to the second clamping portion is located outside the corresponding second clamping space, and each of the third guide plates is inclined along the thickness direction of the corresponding elastic sheet from the edge close to the corresponding second end to the edge away from the corresponding second end.

7. The high current connection structure according to claim 1, characterized in that: The high current connection structure further includes a first sheath located on one side of the spring terminal, the first sheath including a first connecting plate and a plurality of first springs; The first connecting plate is fixed on one side of the fixing plate in the thickness direction; The first elastic sheet is fixed on the first connecting plate, and the first elastic sheet avoids the first male terminal and the second male terminal; All the first spring sheets are divided into two groups; one group of first spring sheets is located on an outer side of the first clamping space, and corresponds one-to-one to each of the elastic sheets located on the same side of the first clamping space, and contacts with the side of the elastic sheets facing away from the first clamping space; the other group of first spring sheets is located on the outer side of the second clamping space, and corresponds one-to-one to and contacts with each of the elastic sheets located on the same side of the second clamping space, and contacts with the side of the elastic sheets facing away from the second clamping space; the elastic force of each of the first spring sheets in one group is toward the first clamping space, and the elastic force of each of the first spring sheets in the other group is toward the second clamping space.

8. The high current connection structure according to claim 7, characterized in that: The high current connection structure further includes a second sheath located on a side of the spring terminal away from the first sheath, the second sheath including a second connecting plate and a plurality of second springs; The second connecting plate is fixed to a side of the fixing plate away from the first connecting plate; The second elastic piece is fixed on the second connecting plate, and the second elastic piece avoids the first male terminal and the second male terminal; All the second spring sheets are divided into two groups; one group of second spring sheets is located on the outer side of the first clamping space facing away from the first spring sheet, and corresponds one-to-one with each of the elastic sheets located on the same side of the first clamping space, and contacts with the side of the elastic sheet facing away from the first clamping space; the other group of second spring sheets is located on the outer side of the second clamping space facing away from the first spring sheet, and corresponds one-to-one with and contacts with each of the elastic sheets located on the same side of the second clamping space, and contacts with the side of the elastic sheet facing away from the second clamping space; the elastic force of each of the second spring sheets in one group is toward the first clamping space, and the elastic force of each of the second spring sheets in the other group is toward the second clamping space.

9. The high current connection structure according to claim 8, characterized in that: The first sheath and the second sheath are configured as metal sheaths.

Citation Information

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