A photovoltaic module and corrugated steel sheet integrated roof power generation system
By integrating photovoltaic components with pressure-shaped steel plates, using the roof support structure and the locking edge part to lock the fixed pressure-shaped steel plates, and combining with the temperature-controlled cleaning mechanism, the problem of complex installation, difficult operation and maintenance of the photovoltaic roof power generation system and the risk of fire and water leakage is solved, and the system is stable, safe and efficient power generation is achieved.
Patent Information
- Application Number
- CN202010662984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-10
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-07-10
AI Technical Summary
The existing photovoltaic roof power generation system is complex to install, difficult to operate and maintain, has the risk of fire and water leakage, low power generation efficiency, and inconvenient cleaning and cooling operations.
The integrated roof power generation system of photovoltaic modules and pressed steel plates is adopted to fix the pressed steel plates through the roof support structure, and photovoltaic modules are set on it. The locking edge part and the locking support are used to achieve stable fixation of the pressed steel plates, and automatic water spray cleaning and cooling are carried out in combination with the temperature-controlled cleaning mechanism.
The installation and operation and maintenance of photovoltaic roof power generation system has been simplified, the risks of fire and water leakage are reduced, the power generation efficiency is improved, and through automated cleaning and cooling, the difficulty of operation and maintenance and personal safety risks are reduced.
Smart Images

Figure CN111669108B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a photovoltaic roof power generation system, and in particular to a photovoltaic component and a corrugated steel plate integrated roof power generation system. Background Art
[0002] At present, there are two main ways to realize photovoltaic roof power generation system. One is to set up solar panels on the existing roof, but its bracket system is relatively complex, difficult to operate, and there is a risk of damaging the original roof structure; the other is to install photovoltaic modules directly as roofs, and the photovoltaic system is in direct contact with the interior, which poses a risk of leakage and fire. In addition, the photovoltaic modules are in direct contact with the insulation cotton, resulting in excessive module temperature and low power generation efficiency. The internal temperature of the factory without insulation cotton is high, affecting the comfort of workers; the existing photovoltaic roof power generation system is complex to operate and maintenance, and personnel need to climb to operate when cleaning, which is not conducive to personal safety.
[0003] Therefore, how to simplify the installation and operation and maintenance of photovoltaic roof power generation systems and improve the operational reliability of photovoltaic roof power generation systems has become a technical problem that technical personnel in this field need to solve. Summary of the invention
[0004] The purpose of the present invention is to provide a photovoltaic module and corrugated steel sheet integrated roof power generation system, which is easy to install and reliable in operation and maintenance, can reduce the risk of fire and water leakage, and can clean and cool the roof to improve power generation efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides a photovoltaic module and corrugated steel sheet integrated roof power generation system, comprising a roof support structure, corrugated steel sheets erected and fixed above the roof support structure and spliced with each other, and a photovoltaic module arranged above the corrugated steel sheets;
[0006] A first locking edge portion and a second locking edge portion are provided on both sides of the width direction of any of the corrugated steel sheets, and the adjacent corrugated steel sheets are locked by the first locking edge portion and the second locking edge portion and fixed to the roof support structure through a locking edge support;
[0007] The corrugated steel sheet is provided with a main support portion which is convex and fixed to the roof support structure, and the photovoltaic module is fixed on the upper part of the adjacent main support portion by pressing blocks;
[0008] It also includes a temperature-controlled cleaning mechanism, a water spray pipe of which is laid between the photovoltaic module and the corrugated steel plate and is used for spraying and cleaning when the temperature on the back of the photovoltaic module is higher than a preset value.
[0009] Optionally, the temperature-controlled cleaning mechanism comprises:
[0010] A water tank, a water pump, a solenoid valve and a control cabinet connected to and controlling the water pump and the solenoid valve are arranged on the ground;
[0011] A temperature sensor disposed on the back of the photovoltaic module and connected to the control cabinet;
[0012] The water pump is arranged between the water tank and the water spray pipe, and the solenoid valve is arranged on the water spray pipe after the water pump.
[0013] Optionally, the corrugated steel plate includes a first corrugated steel plate and a second corrugated steel plate, and the main support portion is arranged at the center of the first corrugated steel plate in the width direction;
[0014] Drainage grooves and reinforcing ribs are provided between the first locking edge portion and the main supporting portion of the first corrugated steel sheet, and between the second locking edge portion and the main supporting portion of the first corrugated steel sheet;
[0015] The drainage groove and the reinforcing rib are provided between the first locking edge portion and the second locking edge portion of the second corrugated steel plate.
[0016] Optionally, a groove is provided above the main support portion, and two side walls of the groove are provided with first bending edges that are bent obliquely downward toward the center of the groove;
[0017] It also includes a U-shaped support connecting the main support portion and the roof support structure, and both sides of the top of the U-shaped support are provided with a bending matching portion that fits with the first bending edge;
[0018] The bent fitting portion is clamped between the inner wall of the first bent edge and the outer wall of the groove.
[0019] Optionally, the first locking edge portion is bent in a boss shape, and the second locking edge portion is bent at a right angle into a square shape with an opening;
[0020] The locking edge support is a Z-shaped support, the Z-shaped support is placed at the bottom of the convex groove of the first locking edge portion, and the second locking edge portion is placed at the bottom of the convex groove and fits the bottom surface of the top of the Z-shaped support;
[0021] A locking rib is provided at the bottom edge of the top of the Z-shaped support, and the second locking portion is bent and clamped on the locking rib.
[0022] Optionally, a long nut is installed in the groove, and both sides of the groove are provided with stopper portions extending toward the notch and used to stop the long nut, and the pressure block is connected to the long nut via a pressure block bolt.
[0023] Optionally, a positioning groove is provided on the upper end surface of the elongated nut, and the stop portion is provided with a positioning rib extending vertically downward and cooperating with the positioning groove.
[0024] Optionally, the pressing block is U-shaped, and pressing block flanges extending horizontally outward are provided on both sides of the top of the pressing block, vibration-damping rubber strips are provided on both sides of the pressing block, and the photovoltaic module is arranged in contact with the vibration-damping rubber strips and pressed under the pressing block flanges; a waterproof buckle cover is provided on the top of the pressing block.
[0025] Optionally, it further includes a decorative cover plate arranged between adjacent rows of the photovoltaic modules, and the water spray pipe is arranged below the decorative cover plate; the decorative cover plate is provided with a water spray hole, and a nozzle connected to the water spray pipe is arranged at the water spray hole.
[0026] Optionally, a water pipe clamp for fixing the water spray pipe is further included, wherein the water pipe clamp includes a horizontal portion fixed to the main support portion and a water pipe groove connected to the horizontal portion and used to accommodate and fix the water spray pipe.
[0027] Compared with the above-mentioned background technology, the photovoltaic module and corrugated steel sheet integrated roof power generation system provided by the present invention includes a roof support structure, and the roof support structure can adopt a conventional matching structure of beams and purlins, etc.; the roof support structure is provided with a corrugated steel sheet, and adjacent corrugated steel sheets are locked by a first locking edge portion and a second locking edge portion, and are fixed to the roof support mechanism with the help of a locking edge support, thereby improving the anti-leakage performance; the main supporting portion of the corrugated steel sheet is fixed to the roof support structure, thereby improving the convenience of installation and the reliability of fixing of the corrugated steel sheet.
[0028] The photovoltaic modules are erected and fixed above the main support of the corrugated steel sheet, and do not directly contact the corrugated steel sheet and the insulation cotton underneath. The corrugated steel sheet can be used as a fireproof and waterproof component, reducing the risk of fire. The photovoltaic roof power generation system is sprayed and cleaned and cooled by the temperature-controlled cleaning mechanism, which can effectively improve the power generation efficiency. The water spray pipe is laid and fixed between the corrugated steel sheet and the photovoltaic module. When spraying is needed, the switch can be directly controlled or the water can be sprayed automatically. There is no need to manually move the water pipe for spraying, which avoids the difficulty of operation and maintenance and the risk of injury to operators when climbing to clean and cool down. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0030] Figure 1 An overall schematic diagram of a photovoltaic module and corrugated steel sheet integrated roof power generation system provided by an embodiment of the present invention;
[0031] Figure 2A schematic diagram of a temperature-controlled cleaning mechanism provided by an embodiment of the present invention;
[0032] Figure 3 for Figure 1 Schematic diagram of the assembly of medium-pressure steel plates and photovoltaic modules;
[0033] Figure 4 for Figure 3 Schematic diagram of the first corrugated steel plate;
[0034] Figure 5 for Figure 3 Schematic diagram of the second corrugated steel plate;
[0035] Figure 6 for Figure 3 A partial enlarged view of the middle A part;
[0036] Figure 7 for Figure 3 A partial enlarged view of the middle B part when the edge is not locked;
[0037] Figure 8 for Figure 3 The enlarged picture of the middle B part after the edge is locked;
[0038] Fig. 9 for Figure 3 Structural diagram of the middle U-shaped support;
[0039] Fig.10 for Figure 3 Structural diagram of the middle locking support;
[0040] Fig.11 for Figure 3 Structural diagram of the medium pressure block;
[0041] Fig.12 for Figure 3 The structural diagram of the medium and long strip nut;
[0042] Fig.13 for Figure 3 Structural diagram of the middle waterproof buckle cover;
[0043] Fig.14 for Figure 1 Structural diagram of the middle decorative cover;
[0044] Fig.15 This is a side view of the water pipe clamp.
[0045] in:
[0046] 01-roof purlin, 1-first corrugated steel sheet, 11-main support part, 12-groove, 13-stop part, 131-positioning rib, 14-first bending edge, 15-second bending edge, 16-first locking edge part, 17-second locking edge part, 18-drainage groove, 19-reinforcement rib, 2-second corrugated steel sheet, 3-U-shaped support, 31-bending matching part, 4-locking support, 41-locking edge Rib, 5-long nut, 51-positioning groove, 6-pressure block, 61-pressure block flange, 611-card groove, 62-vibration damping rubber strip, 63-pressure block bolt, 7-waterproof buckle cover, 71-hook, 8-photovoltaic module, 9-self-tapping screw, 20-spray pipe, 21-sprinkler, 22-water tank, 23-water pump, 24-solenoid valve, 25-control cabinet, 26-decorative cover, 27-water pipe clamp. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0049] Please refer to Figures 1 to 15 , Figure 1 The overall schematic diagram of the photovoltaic module and corrugated steel sheet integrated roof power generation system provided by the embodiment of the present invention is as follows: Figure 2 A schematic diagram of a temperature-controlled cleaning mechanism provided in an embodiment of the present invention, Figure 3 for Figure 1 Schematic diagram of the assembly of medium-pressure steel plates and photovoltaic modules. Figure 4 for Figure 3 Schematic diagram of the first corrugated steel sheet, Figure 5 for Figure 3 Schematic diagram of the second corrugated steel plate, Figure 6 for Figure 3 A partial enlarged view of the middle A part. Figure 7 for Figure 3 A partial enlarged view of the middle B part when it is not locked. Figure 8 for Figure 3 The enlarged picture of the middle B part after locking the edge. Fig. 9 for Figure 3 Structural diagram of the middle U-shaped support 3, Fig.10 for Figure 3 Structural diagram of the middle lock edge support. Fig.11 for Figure 3 Structural diagram of the medium pressure block. Fig.12 for Figure 3 The structure diagram of the medium and long nut. Fig.13 for Figure 3 The structural diagram of the waterproof buckle cover. Fig.14 for Figure 1 Structural diagram of the decorative cover plate. Fig.15 This is a side view of the water pipe clamp.
[0050] The photovoltaic module and corrugated steel sheet integrated roof power generation system provided by the present invention includes a roof support structure, a corrugated steel sheet fixed on the roof support structure, a locking support 4 for locking and fixing the corrugated steel sheet through the first locking portion 16 and the second locking portion 17 of the adjacent corrugated steel sheet, and a photovoltaic module 8 fixed above the convex main support portion 11 of the corrugated steel sheet by a pressing block 6, and a temperature control cleaning mechanism is also provided between the photovoltaic module 8 and the corrugated steel sheet.
[0051] The roof support structure can adopt structures such as roof purlin 01. The adjacent corrugated steel sheets are locked to the locking support 4 by the first locking part 16 and the second locking part 17, and then fixed to the roof purlin 01 by the locking support 4. The bottom of the main support part 11 is also fixed to the roof purlin 01. The photovoltaic module 8 is pressed and fixed by connecting the main support part 11 through the pressing block 6. The installation is convenient and reliable, which not only ensures that the photovoltaic module 8 is installed in place, but also simplifies the construction process. The first locking part 16 and the second locking part 17 cooperate with each other to improve the waterproof performance of the corrugated steel sheet. The photovoltaic module 8 is arranged alternately through the roof formed by the convex main support part 11 and the corrugated steel sheet. The photovoltaic roof power generation system is cooled and cleaned by the temperature control cleaning mechanism to improve the power generation efficiency and reduce the risk of fire. The water spray pipe 20 of the temperature control cleaning mechanism is arranged between the corrugated steel sheet and the photovoltaic module 8, and there is no need for manual climbing operations, which reduces the difficulty of operation and maintenance.
[0052] The photovoltaic module and corrugated steel sheet integrated roof power generation system provided by the present invention is introduced in more detail below with reference to the accompanying drawings and specific embodiments.
[0053] Please refer to Figures 1 to 3 In an optional embodiment provided by the present invention, the photovoltaic module and corrugated steel sheet integrated roof power generation system includes a corrugated steel sheet, a photovoltaic module 8 and a locking support 4, and a pressing block 6 for pressing and fixing the photovoltaic module 8 to the corrugated steel sheet. In this embodiment, a convex main support portion 11 is provided in the center of the corrugated steel sheet in the width direction, and the corrugated steel sheet also includes a first locking portion 16 and a second locking portion 17 respectively located on both sides of the corrugated steel sheet in the width direction, and the first locking portion 16 is used to cooperate and lock with the second locking portion 17 of the adjacent corrugated steel sheet and the locking support 4. The photovoltaic module 8 is fixed above the adjacent main support portion 11 by the pressing block 6, and the bottom of the main support portion 11 is fixed to the roof purlin 01.
[0054] Specifically, the corrugated steel sheet includes a first corrugated steel sheet 1, a main supporting portion 11 is arranged in the middle of the first corrugated steel sheet 1 and protrudes upward, a concave groove 12 is arranged in the center of the main supporting portion 11, and the main supporting portion 11 is fixed to the roof purlin 01 through a U-shaped support 3; concave drainage grooves 18 are arranged between the first locking portion 16 and the main supporting portion 11, and between the second locking portion 17 and the main supporting portion 11, and convex reinforcing ribs 19 are arranged between adjacent drainage grooves 18.
[0055] The first locking edge portion 16, the drainage groove 18, the main support portion 11, the groove 12 and the second locking edge portion 17 of the first corrugated steel sheet 1 are all formed by bending a steel sheet or a color steel sheet in a certain direction. In other words, the groove 12 of the main support portion 11 is formed by bending a steel sheet or a color steel sheet downward along the upper end surface of the main support portion 11, and the outer wall of the groove 12 and the inner wall of the two side walls of the main support portion 11 are hollow, so that the U-shaped support 3 can be clamped and fixed between the outer wall of the groove 12 and the inner wall of the two side walls of the main support portion 11. The U-shaped support 3 is fixed to the roof purlin 01 by self-tapping screws 9 penetrating the bottom of the seat. The U-shaped support 3 is connected and fixed with the main support portion 11 and the groove 12, avoiding the use of punching fixation, thereby improving the anti-leakage performance of the photovoltaic roof power generation system. And the U-shaped support 3 is clamped and fixed to improve the stability and wind resistance of the roof system.
[0056] The temperature control cleaning mechanism is set up as follows Figure 2 As shown, it includes a water tank 22 arranged on the ground, a water pump 23 connected to the water tank 22, the water outlet of the water pump 23 is connected to the water spray pipe 20 through a pipe, and a solenoid valve 24 is arranged between the water spray pipe 20 and the water pump 23; the solenoid valve 24 and the water pump 23 are connected to a control cabinet 25, and the start of the water pump 23 and the opening of the solenoid valve 24 are controlled by the control cabinet 25. The control cabinet 25 belongs to the conventional setting in this field, and the control cabinet 25 is not described in detail here. The photovoltaic modules 8 are laid and fixed in rows above the main support part 11 of the corrugated steel plate, and a certain width of gap is reserved between two adjacent rows of photovoltaic modules 8, which usually corresponds to the drainage groove 18 of the corrugated steel plate, and the water spray pipe 20 is laid and fixed in the drainage groove 18.
[0057] Furthermore, the temperature control cleaning mechanism also includes a temperature sensor, which is adhered and fixed to the back of the photovoltaic module 8 and connected to the control cabinet 25. When the temperature sensor detects that the temperature on the back of the photovoltaic module 8 is higher than a preset value, the temperature signal is sent to the control center of the control cabinet 25. The control cabinet 25 controls the solenoid valve 24 to open and the water pump 23 to start to send water to the water spray pipe 20. The water spray pipe 20 sprays water to cool the photovoltaic module 8, thereby improving the power generation efficiency of the photovoltaic module 8 and the degree of automation of the operation and maintenance of the photovoltaic roof power generation system. Of course, the water pump 23 and the solenoid valve 24 can also be manually controlled according to actual needs, so that the water spray pipe 20 sprays water to clean the photovoltaic module 8. The above-mentioned preset temperature value can be adjusted according to the material, season and regional factors of the photovoltaic module 8.
[0058] To optimize the water spraying effect, the water spraying pipe 20 is connected to the spray head 21. Specifically, a decorative cover plate 26 is provided above the drainage trough 18 and the water spraying pipe 20, that is, between the adjacent rows of photovoltaic modules 8. Figure 1 and Fig.14 As shown, the decorative cover plate 26 has water spray holes at both ends, and the spray head 21 is connected to the water spray pipe 20 through the water spray holes. The water spray pipe 20 is fixed in the drain groove 18 by a water pipe clamp 27. The structure of the water pipe clamp 27 is as shown in FIG. Fig.15 As shown, it includes a horizontal part and a water pipe groove connecting the horizontal part, the horizontal part is connected and fixed to the main support part 11, and the water pipe groove is bent and extended downward along the horizontal part to form a semi-cylindrical shell, and the water spray pipe 20 is clamped and fixed in the water pipe groove. For multiple rows of photovoltaic modules 8, the setting of the decorative cover plate 26 and the nozzle 21 can be set at a certain preset interval, and the setting of the decorative cover plate 26 and the nozzle 21 meets the water spray cooling and cleaning requirements of all photovoltaic modules 8.
[0059] The following is an explanation of the connection and fixation of the corrugated steel sheet and the connection and support of the photovoltaic module 8 and the corrugated steel sheet. Figure 3 and Figure 5 To optimize the above embodiment, the two side walls of the main support portion 11 are bent in a downward direction close to the center of the groove 12 to form a first bent edge 14. The first bent edge 14 is bent and extended to the same height as the bottom of the groove 12, and then bent downward away from the center of the groove 12 to form a second bent edge 15. The bottom of the second bent edge 15 extends horizontally to both sides and bends to form a drainage groove 18. Fig. 9 As shown, the top sides of the U-shaped support 3 are folded outward and tilted downward toward the U-shaped support 3 to form a pair of bent fitting portions 31 with an outer contour approximately in the shape of a triangular prism on both sides of the top of the U-shaped support 3 .
[0060] The side wall of the first bending edge 14 of the main support part 11 and the groove 12 are approximately hollow dovetail-shaped, and a slot hole for the bending matching part 31 of the U-shaped support 3 to be clamped is formed between the inner wall of the first bending edge 14 and the outer wall of the groove 12. During installation, the U-shaped support 3 is first fixed to the roof purlin 01 by self-tapping screws 9, and then the slot hole between the first bending edge 14 of the main support part 11 of the first corrugated steel sheet 1 and the outer wall of the groove 12 is aligned with the bending matching part 31 at the top of the U-shaped support 3 for sliding installation. The matching structure of the bending matching part 31 and the slot hole of the inner wall of the first bending edge 14 and the outer wall of the groove 12 further improves the stability and wind-proof ability of the first corrugated steel sheet 1.
[0061] The first corrugated steel plate 1 is provided with a first locking portion 16 and a second locking portion 17 on both sides of the width direction. The structure of the first locking portion 16 and the second locking portion 17 and the cooperation with the locking support 4 can be referred to Figure 4 , Figure 7 , Figure 8 and Fig. 9 The first locking edge portion 16 is bent in a boss shape, and the bottom of the boss forms a groove for accommodating the locking edge support 4 and the second locking edge portion 17. The second locking edge portion 17 is bent at a right angle into a mouth-shaped cross section with an opening. The second locking edge portion 17 is clamped in the groove at the bottom of the boss of the first locking edge portion 16. The locking edge support 4 specifically adopts a Z-type support, and the base of the Z-type support is fixed to the roof purlin 01 by self-tapping screws 9. The second locking edge portion 17 is pressed on the bottom surface of the top of the Z-type support, and is placed in the groove at the bottom of the boss of the first locking edge portion 16 together with the Z-type support, and then the first locking edge portion 16 and the Z-type support are fixed as needed.
[0062] The matching structure of the first locking edge portion 16, the second locking edge portion 17 and the Z-shaped support reduces the number of holes for self-tapping screws 9 to fix, and improves the anti-leakage performance of the photovoltaic roof power generation system under the premise of ensuring the stability of the photovoltaic roof power generation system. The locking structure of the first locking edge portion 16, the second locking edge portion 17 and the locking edge support 4 plays the role of connecting the adjacent first corrugated steel sheet 1 or corrugated steel sheet, and together constitutes a complete roof system. The structure of the first locking edge portion 16 and the second locking edge portion 17 can be flexibly set according to needs, such as being set to a boss-like structure like the first locking edge portion 16, and being successively erected on the top of the locking edge support 4, and can also be fixed by self-tapping screws 9 when necessary.
[0063] like Figure 7 , Figure 8 and Fig.10 As shown, in order to further optimize the above embodiment, the edge of the bottom surface of the top of the Z-shaped support is also provided with a locking rib 41 extending obliquely downward toward the base of the Z-shaped support, and the second locking portion 17 is arranged to fit the bottom surface of the top of the Z-shaped support, and is clamped at the locking rib 41 by bending the opening edge, thereby improving the reliability and sealing of the connection between the second locking portion 17 and the locking support 4.
[0064] In another optional embodiment provided by the present invention, the corrugated steel plate further includes a second corrugated steel plate 2, the structure of the second corrugated steel plate 2 is as follows: Figure 3 and Figure 5 As shown, the first locking edge portion 16, the second locking edge portion 17, the drainage groove 18 and the reinforcing rib 19 of the above structure are also arranged on both sides of the width direction of the second corrugated steel sheet 2. Different from the first corrugated steel sheet 1, the second corrugated steel sheet 2 is not provided with the main support portion 11, and the first locking edge portion 16 and the second locking edge portion 17 of the corrugated steel sheet can also be used to lock with the second locking edge portion 17 and the first locking edge portion 16 of the first corrugated steel sheet 1 to the locking support 4 respectively.
[0065] In the above embodiment, the first corrugated steel sheet 1 and the second corrugated steel sheet 2 can be connected alternately as needed, that is, the first corrugated steel sheet 1-the second corrugated steel sheet 2-the first corrugated steel sheet 1-
[0066] The first corrugated steel sheet 1 and the second corrugated steel sheet 2 are arranged in a manner such as first corrugated steel sheet 1-first corrugated steel sheet 1-second corrugated steel sheet 2..., and can also be arranged in an arrangement structure such as first corrugated steel sheet 1-first corrugated steel sheet 1-second corrugated steel sheet 2-first corrugated steel sheet 1-first corrugated steel sheet 1-second corrugated steel sheet 2... according to the support requirements and arrangement gap of the photovoltaic module 8. The size specifications of the first locking edge portion 16 and the second locking edge portion 17 on both sides of the first corrugated steel sheet 1 and the second corrugated steel sheet 2 are exactly the same, so that the first corrugated steel sheet 1 and the second corrugated steel sheet 2 can be arranged and connected in any order according to the support requirements of the photovoltaic module 8.
[0067] In the above embodiment, the photovoltaic module 8 is connected and fixed to the corrugated steel sheet in the following manner. Figure 3 , Figure 6 and 11 to Fig.13 The photovoltaic assembly 8 (photovoltaic panel or photovoltaic bracket for fixing the photovoltaic panel) is set up above the main support part 11, and the adjacent photovoltaic assemblies 8 are set up on both sides of the groove 12 of the main support part 11. The long nut 5 is fixed in the groove 12. The top of the photovoltaic assembly 8 is provided with a pressing block 6. The pressing block 6 is connected to the long nut 5 by a pressing block bolt 63, so that the photovoltaic assembly 8 is pressed and fixed above the main support part 11.
[0068] The notch of the groove 12 is provided with a stopper 13 extending horizontally relative to the center of the groove 12. After the long nut 5 slides into the groove 12 from one end of the groove 12, it is stopped by the stopper 13 and cannot be taken out from the top of the groove 12. Furthermore, the lower end surface of the stopper 13 is provided with a positioning rib 131 protruding downward, and the upper end surface of the long nut 5 is provided with a positioning groove 51 that cooperates with the positioning rib 131. The positioning rib 131 and the positioning groove 51 are both provided as a plurality of mutually parallel ribs, and the positioning rib 131 and the positioning groove 51 are provided one-to-one. The long nut 5 is slidably fixed in the groove 12 by the positioning rib 131 and the positioning groove 51, so as to reduce the movement or shaking of the long nut 5 and improve the stability of the photovoltaic module 8.
[0069] The pressing block 6 as a whole may also be U-shaped, and the top of the pressing block 6 is provided with a pressing block flange 61 extending horizontally outward to both sides, and the lower end surface of the pressing block flange 61 is fitted on the upper end surface of the adjacent photovoltaic module 8, and the lower end surface of the photovoltaic module 8 is fitted on the upper end surface of the main support portion 11. The photovoltaic module 8 is pressed and fixed by the cooperation of the pressing block bolt 63 and the long nut 5. The horizontal part of the water pipe clamp 27 is provided with a screw hole and is arranged above the main support portion 11. The pressing block bolt 63 penetrates through it and is screwed into the long nut 5 to achieve fixation. The decorative cover plate 26 is also fixed between the adjacent main support portions 11 by the pressing block 6.
[0070] According to actual needs, a vibration-damping rubber strip 62 can also be provided on the side where the U-shaped pressing block 6 and the side end surface of the photovoltaic module 8 are in contact, so as to prevent the photovoltaic module 8 from being damaged by vibration, thereby improving the service life of the photovoltaic module 8. The arrangement of the pressing block 6, the pressing block bolt 63, the long nut 5, the main support part 11 and the groove 12 avoids opening holes in the corrugated steel plate, thereby effectively improving the anti-leakage performance of the photovoltaic roof power generation system.
[0071] In a further preferred embodiment provided by the present invention, a waterproof buckle cover 7 is further provided on the top of the pressing block 6, please refer to Fig.13 The waterproof buckle cover 7 is arched and protrudes upward, and has a certain elastic deformation ability. Hooks 71 are set at both ends of the waterproof buckle cover 7, and the bottom edge of the pressure block flange 61 is provided with a clamping groove 611 that cooperates with the hook 71. By setting the waterproof buckle cover 7 to be hooked on the top of the pressure block 6, the pressure block bolt 63 inside the pressure block 6 and the long nut 5 in the groove 12 are protected to prevent the pressure block bolt 63 and the long nut 5 from rusting due to contact with rainwater or flushing water, which is convenient for the later disassembly, maintenance and replacement of the photovoltaic assembly 8.
[0072] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0073] The above is a detailed introduction to the photovoltaic module and corrugated steel sheet integrated roof power generation system provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A photovoltaic module and corrugated steel sheet integrated roof power generation system, characterized in that: It comprises a roof support structure, corrugated steel sheets fixed on the roof support structure and spliced to each other, and a photovoltaic module (8) arranged on the corrugated steel sheets; A first locking edge portion (16) and a second locking edge portion (17) are provided on both sides of the width direction of any of the corrugated steel sheets, and adjacent corrugated steel sheets are locked by the first locking edge portion (16) and the second locking edge portion (17) and fixed to the roof support structure through a locking edge support (4); The corrugated steel plate is provided with a main support portion (11) which is convex and fixed to the roof support structure, and the photovoltaic module (8) is pressed by a pressing block (6) to be overlapped and fixed above the adjacent main support portion (11); It also comprises a temperature-controlled cleaning mechanism, wherein a water spray pipe (20) of the temperature-controlled cleaning mechanism is laid between the photovoltaic module (8) and the corrugated steel plate, and is used for spraying and cleaning when the temperature of the back surface of the photovoltaic module (8) is higher than a preset value.
2. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 1, characterized in that: The temperature control cleaning mechanism comprises: A water tank (22), a water pump (23), a solenoid valve (24) and a control cabinet (25) connected to and controlling the water pump (23) and the solenoid valve (24) are arranged on the ground; A temperature sensor disposed on the back of the photovoltaic module (8) and connected to the control cabinet (25); The water pump (23) is arranged between the water tank (22) and the water spray pipe (20), and the solenoid valve (24) is arranged on the water spray pipe (20) after the water pump (23).
3. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 1, characterized in that: The corrugated steel plate comprises a first corrugated steel plate (1) and a second corrugated steel plate (2), and the main support portion (11) is arranged at the center of the first corrugated steel plate (1) in the width direction; Drainage grooves (18) and reinforcing ribs (19) are provided between the first locking edge portion (16) of the first corrugated steel sheet (1) and the main supporting portion (11), and between the second locking edge portion (17) of the first corrugated steel sheet (1) and the main supporting portion (11); The drainage groove (18) and the reinforcing rib (19) are provided between the first locking edge portion (16) and the second locking edge portion (17) of the second corrugated steel plate (2).
4. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 2, characterized in that: A groove (12) is provided above the main support portion (11), and two side walls of the groove (12) are provided with first bending edges (14) that are bent obliquely downward toward the center of the groove (12); It also includes a U-shaped support (3) connecting the main support portion (11) and the roof support structure, and both sides of the top of the U-shaped support (3) are provided with a bending matching portion (31) that fits with the first bending edge (14); The bent fitting portion (31) is clamped between the inner wall of the first bent edge (14) and the outer wall of the groove (12).
5. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 4, characterized in that: The first locking edge portion (16) is bent in a boss shape, and the second locking edge portion (17) is bent at a right angle into a square shape with an opening; The locking edge support (4) is a Z-shaped support, the Z-shaped support is placed at the bottom of the convex groove of the first locking edge portion (16), and the second locking edge portion (17) is placed at the bottom of the convex groove and fits the bottom surface of the top of the Z-shaped support; A locking rib (41) is provided at the bottom edge of the top of the Z-shaped support, and the second locking portion (17) is bent and clamped on the locking rib (41).
6. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 4, characterized in that: A long nut (5) is installed in the groove (12), and stoppers (13) extending toward the notch and used to stop the long nut (5) are provided on both sides of the groove (12), and the pressure block (6) is connected to the long nut (5) via a pressure block bolt (63).
7. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 6, characterized in that: The upper end surface of the long nut (5) is provided with a positioning groove (51), and the stopper (13) is provided with a positioning rib (131) extending vertically downward and cooperating with the positioning groove (51).
8. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 7, characterized in that: The pressing block (6) is U-shaped, and pressing block flanges (61) extending horizontally outward are provided on both sides of the top of the pressing block (6), vibration-damping rubber strips (62) are provided on both sides of the pressing block (6), and the photovoltaic module (8) is arranged in contact with the vibration-damping rubber strips (62) and pressed under the pressing block flanges (61); a waterproof buckle cover (7) is provided above the pressing block (6).
9. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to any one of claims 4 to 8, characterized in that: It also includes a decorative cover plate (26) disposed between adjacent rows of the photovoltaic modules (8), the water spray pipe (20) being disposed below the decorative cover plate (26); the decorative cover plate (26) is provided with a water spray hole, and a nozzle (21) connected to the water spray pipe (20) is disposed at the water spray hole.
10. The photovoltaic module and corrugated steel sheet integrated roof power generation system according to claim 9, characterized in that: It also includes a water pipe clamp (27) for fixing the water spray pipe (20), wherein the water pipe clamp (27) includes a horizontal portion fixed to the main support portion (11) and a water pipe groove connected to the horizontal portion and used to accommodate and fix the water spray pipe (20).
Citation Information
Patent Citations
Photovoltaic module and profiled steel sheet integrated roof power generation system
CN212231368U