Edge sealing device capable of high-speed operation, edge sealing method, packaging machine and packaging method
By designing a heatable longitudinal sealing and film pulling device and a horizontal sealing and clamping device, the longitudinal sealing, horizontal sealing and cutting are realized at the same time, which solves the superposition and separation of longitudinal sealing edge patterns in existing packaging machines. The problem has improved the operating efficiency of the packaging machine and its ability to adapt to high-speed operation.
Patent Information
- Application Number
- CN202010539110.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-13
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-06-13
AI Technical Summary
The existing plywood packaging machines have problems with overlapping lines when sealing the longitudinal edges, and the vertical sealing and film drawing actions are separated, and the horizontal sealing and film drawing actions are also separated, resulting in a wide range of machine operation steps and relatively efficient. Low.
A sealing device including a longitudinal sealing and pulling device and a horizontal sealing and pulling device is designed. The longitudinal sealing and pulling device uses a heatable pulling wheel to heat the sealing and pull the film. The horizontal sealing and pulling device passes through a second transmission mechanism. The swing arm action causes the entire horizontal sealing edge clamping mechanism to reciprocate up and down, so that the longitudinal sealing, horizontal sealing and cutting are performed within the same time.
The problem of vertical sealing edge pattern superposition and separation of movement of the plywood packaging machine is solved, the operation steps of the machine are simplified, the operation efficiency of the machine is improved, and the operation efficiency of the machine is adapted to a high-speed operating environment.
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Figure CN111746872B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of edge sealing of packaging bags, and in particular relates to an edge sealing device capable of running at high speed, an edge sealing method, a packaging machine and a packaging method. Background Art
[0002] The existing plywood packaging machine has the problem of overlapping textures during longitudinal edge sealing, which affects the appearance quality of product packaging; the longitudinal edge sealing and longitudinal film drawing actions are performed separately, and the transverse film drawing and transverse sealing and cutting actions are also performed separately. The machine has many operating steps and the overall operating efficiency of the machine is low. Summary of the invention
[0003] In view of the deficiencies in the prior art, an object of the present invention is to provide an edge sealing device, an edge sealing method, a packaging machine and a packaging method that can operate at high speed.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a high-speed edge sealing device, comprising a longitudinal sealing and film pulling device and a transverse sealing and clamping and pulling device distributed in sequence from top to bottom, the longitudinal sealing and film pulling device comprising a first motor, a first transmission mechanism and a longitudinal sealing and edge film pulling mechanism, the output shaft of the first motor drives the longitudinal sealing and edge film pulling mechanism to work via the first transmission mechanism, the longitudinal sealing and edge film pulling mechanism comprises two longitudinal sealing and edge film pulling wheels for heating, sealing and pulling the film; the transverse sealing and clamping and pulling device comprises a second motor, a second transmission mechanism and a transverse sealing and edge film clamping and pulling mechanism, the output shaft of the second motor drives the transverse sealing and edge film clamping and pulling mechanism to work via the second transmission mechanism, the transverse sealing and edge film clamping and pulling mechanism comprises a transverse sealing and cutting mechanism and a transverse sealing lifting and guiding mechanism, the transverse sealing lifting and guiding mechanism guides the transverse sealing and cutting mechanism to reciprocate up and down.
[0005] Preferably, the longitudinal sealing, edge sealing and film pulling mechanism also includes a longitudinal sealing fixed frame, a longitudinal sealing active shaft, a longitudinal sealing driven shaft, an active synchronous gear and a driven synchronous gear. The longitudinal sealing active shaft and the longitudinal sealing driven shaft are respectively mounted side by side in parallel on the longitudinal sealing fixed frame through their own bearings. The active synchronous gear is fixedly mounted on one end of the longitudinal sealing active shaft, the driven synchronous gear is fixedly mounted on one end of the longitudinal sealing driven shaft and meshed with the active synchronous gear. The two longitudinal sealing, edge sealing and film pulling wheels are respectively fixedly mounted on the other ends of the longitudinal sealing active shaft and the longitudinal sealing driven shaft.
[0006] Preferably, the longitudinal sealing, edge sealing and film pulling mechanism also includes a movable bearing seat, a pull rod, a spring, a positioning sleeve and a pulling handle. A horizontal slide groove is provided on the longitudinal sealing fixed frame. The longitudinal sealing driven shaft is installed on the movable bearing seat through the bearing. The movable bearing seat is slidably installed in the horizontal slide groove. A side baffle is fixedly installed at the opening of the horizontal slide groove. One end of the pull rod is fixedly connected to the movable bearing seat, and the other end of the pull rod passes through the spring, the side baffle and the positioning sleeve in sequence and is movably hinged to the pulling handle. The head of the pulling handle is an eccentric structure.
[0007] Preferably, a temperature sensor for sensing the temperature of the longitudinal edge sealing film drawing wheel is arranged next to the longitudinal edge sealing film drawing wheel.
[0008] Preferably, the first transmission mechanism is a bevel gear reduction transmission mechanism, which includes a driving bevel gear and a driven bevel gear meshing with each other, the driving bevel gear is fixedly mounted on the output shaft of the first motor, and the driven bevel gear is fixedly mounted on one end of the longitudinal seal driving shaft.
[0009] Preferably, the transverse sealing and cutting mechanism includes a transverse sealing fixed frame, a transverse sealing left mold, a transverse sealing right mold, a left sealing cylinder, two right sealing cylinders, a cutting knife and a cutting knife cylinder. The transverse sealing fixed frame is provided with two front and rear parallel guide rods. The left side of the transverse sealing left mold is fixed to a left mold fixing plate, and the two ends of the left mold fixing plate are respectively slidably mounted on the two guide rods through their own linear bearings. The right side of the transverse sealing right mold is fixed to a right mold fixing plate, and the two ends of the right mold fixing plate are respectively slidably mounted on the two guide rods through their own linear bearings. The cylinder body of the left sealing cylinder is fixed The left side of the horizontal sealing fixed frame is fixedly installed, the piston rod end of the left sealing cylinder is fixedly connected to the middle of the left mold fixing plate, the cylinder bodies of the two right sealing cylinders are fixedly installed on the right side of the horizontal sealing fixed frame, the piston rod ends of the two right sealing cylinders are respectively fixedly connected to the two end parts of the right mold fixing plate, a horizontal knife groove leading to the horizontal sealing left mold is opened in the right horizontal sealing mold, the cutting knife is slidably installed in the horizontal knife groove, the cylinder body of the cutting knife cylinder is fixedly installed in the middle of the right mold fixing plate, and the piston rod of the cutting knife cylinder is fixedly connected to the right side of the cutting knife.
[0010] Preferably, the transverse sealing and edge sealing clamping and pulling mechanism also includes a mechanical clamping mechanism, which is fixedly mounted on the transverse sealing and cutting mechanism; the mechanical clamping mechanism includes a finger cylinder, a left clamp and a right clamp, the cylinder body of the finger cylinder is fixedly mounted in the middle of the front side of the transverse sealing and cutting mechanism, and the left clamp and the right clamp are respectively fixedly mounted on the left and right fingers of the finger cylinder; the transverse sealing lifting and guiding mechanism includes two left and right parallel longitudinal slide rails and two sliders slidably matched with the corresponding longitudinal slide rails, the two longitudinal slide rails are relatively fixed, and the two sliders are respectively fixedly mounted on the rear ends of the transverse sealing and cutting mechanism.
[0011] Preferably, the second transmission mechanism is a swing arm reciprocating transmission mechanism, which includes a swing arm and a connecting rod, one end of the swing arm is fixedly connected to the output shaft of the second motor, the other end of the swing arm is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the rear middle of the transverse sealing and edge clamping mechanism.
[0012] Preferably, the first motor is a servo motor or a stepper motor, and the second motor is a servo motor or a stepper motor.
[0013] The present invention also provides a high-speed edge sealing method, which uses the above-mentioned high-speed edge sealing device and includes the following steps:
[0014] The second transmission mechanism is driven by the second motor, and the transverse edge sealing clamping and pulling mechanism is driven by the second transmission mechanism to move to the highest point as the origin;
[0015] The first transmission mechanism is driven by the first motor, and the two heated longitudinal edge sealing film-drawing wheels in the longitudinal edge sealing film-drawing mechanism are driven to rotate by the first transmission mechanism, so that the two heated longitudinal edge sealing film-drawing wheels longitudinally seal the packaging film while longitudinally drawing the film;
[0016] While the film is being stretched longitudinally, the second transmission mechanism is driven by the second motor, and the transverse sealing edge clamping and pulling mechanism is driven by the second transmission mechanism to move downward half the bag length to the lowest point at the same speed as the longitudinal film stretching, and then move back upward half the bag length to the highest point, so that when the longitudinal film stretching device outputs one bag length, the transverse sealing edge clamping and pulling device has returned to the original point, and the transverse sealing edge clamping and pulling mechanism simultaneously seals and cuts the packaging film transversely during the downward movement.
[0017] The present invention also provides a packaging machine capable of running at high speed, comprising a forming and unloading device and the above-mentioned edge sealing device capable of running at high speed.
[0018] The present invention also provides a packaging method capable of high-speed operation, which uses the above-mentioned packaging machine capable of high-speed operation and comprises the following steps:
[0019] Lead the packaging film through the forming and unloading device, the longitudinal sealing and film drawing device and the transverse sealing and clamping and drawing device in sequence;
[0020] The second transmission mechanism is driven by the second motor, and the transverse edge sealing clamping and pulling mechanism is driven by the second transmission mechanism to move to the highest point as the origin;
[0021] The first transmission mechanism is driven by the first motor, and the two heated longitudinal edge sealing film-drawing wheels in the longitudinal edge sealing film-drawing mechanism are driven to rotate by the first transmission mechanism, so that the two heated longitudinal edge sealing film-drawing wheels longitudinally seal the packaging film while longitudinally drawing the film;
[0022] While the film is being stretched longitudinally, the second transmission mechanism is driven by the second motor, and the transverse sealing edge clamping and pulling mechanism is driven by the second transmission mechanism to move downward by half a bag length to the lowest point at the same speed as the longitudinal film stretching, and then move upward by half a bag length to the highest point, so that when the longitudinal film stretching device outputs one bag length, the transverse sealing clamping and pulling device has returned to the original point, and the transverse sealing edge clamping and pulling mechanism simultaneously seals and cuts the packaging film transversely during the downward movement;
[0023] After transverse sealing, the material is discharged in a timely and quantitative manner through the forming and unloading device so that the material falls into each packaging bag.
[0024] Compared with the prior art, the present invention has the following beneficial effects: the longitudinal sealing film drawing device in the present invention adopts a heatable film drawing wheel to heat, seal and draw the film, which solves the problem of overlapping longitudinal sealing edge patterns of the splint packaging machine and the problem of separating the longitudinal sealing edge and longitudinal sealing film drawing actions, simplifies the operation steps of the machine and improves the operation efficiency of the machine. The newly designed transverse sealing clamping and pulling device in the present invention can make the entire transverse sealing edge clamping and pulling mechanism reciprocate up and down through the swing arm action of the second transmission mechanism, and simultaneously performs transverse sealing and cutting of the packaging film during the downward movement, which solves the problem of separating the transverse sealing film drawing and transverse sealing and cutting actions of the original splint packaging machine, simplifies the operation steps of the machine, and improves the operation efficiency of the machine, so that it can adapt to the high-speed operation environment, and the transverse sealing clamping and pulling device cooperates with the longitudinal sealing film drawing device through the second motor to achieve longitudinal sealing, transverse sealing and cutting at the same time, thereby improving the operation speed of the machine, and can automatically and continuously run at high speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a front view of the edge sealing device according to the first embodiment of the present invention.
[0026] Figure 2 for Figure 1 Cross-sectional view at AA in the middle.
[0027] Figure 3 for Figure 1 Cross-sectional view at the middle BB.
[0028] Figure 4 It is a top view of the edge sealing device according to the first embodiment of the present invention.
[0029] Figure 5 It is a front view of the longitudinal sealing and film drawing device in the first embodiment of the present invention.
[0030] Figure 6 for Figure 5 Cross-sectional view at CC.
[0031] Figure 7 It is a three-dimensional diagram of the transverse sealing clamping and pulling device in the first embodiment of the present invention.
[0032] Figure 8 It is a left view of the transverse sealing clamping and pulling device in the first embodiment of the present invention.
[0033] Fig. 9 It is a top view of the transverse sealing clamping and pulling device in the first embodiment of the present invention.
[0034] Fig.10 It is a schematic diagram of the up and down reciprocating motion of the transverse sealing edge clamping and pulling mechanism in the first embodiment of the present invention.
[0035] Markings in the figure: 1, frame; 2, front plate; 3, bottom plate; 100, longitudinal sealing film pulling device; 110, first motor; 111, first motor seat; 120, first transmission mechanism; 121, driving bevel gear; 122, driven bevel gear; 130, longitudinal sealing edge film pulling mechanism; 131, longitudinal sealing fixed frame; 132, longitudinal sealing driving shaft; 133, longitudinal sealing driven shaft; 134, driving synchronous gear; 135, driven synchronous gear; 136, movable bearing seat; 137, longitudinal sealing edge film pulling wheel; 138, pull rod; 139, spring; 140, positioning sleeve; 141, pulling handle; 142, fixed bearing seat; 143, temperature sensor; 144, horizontal slide; 145, side baffle; 200, transverse sealing clamping and pulling device; 210, second motor; 211. Second motor seat; 220. Second transmission mechanism; 221. Swing arm; 222. Connecting rod; 230. Horizontal sealing edge clamping and pulling mechanism; 240. Horizontal sealing and cutting mechanism; 241. Horizontal sealing fixed frame; 242. Horizontal sealing left mold; 243. Horizontal sealing right mold; 244. Left sealing cylinder; 245. Right sealing cylinder; 246. Cutting knife; 247. Cutter cylinder; 248. Guide rod; 249. Linear bearing; 250. Left mold fixing plate; 251. Right mold fixing plate; 260. Horizontal sealing lifting guide mechanism; 261. Longitudinal slide rail; 262. Sliding block; 270. Mechanical clamping mechanism; 271. Finger cylinder; 272. Left clamp; 273. Right clamp; 300. Forming and unloading device; 310. Forming device; 320. Forming fixed frame. DETAILED DESCRIPTION
[0036] In order to make the above features and advantages of the present invention more obvious and easy to understand, embodiments are given below with reference to the accompanying drawings for detailed description as follows.
[0037] Embodiment 1: Figures 1 to 10 As shown, a high-speed edge sealing device includes a longitudinal sealing film drawing device 100 and a transverse sealing clamping and pulling device 200 which are sequentially arranged from top to bottom. The longitudinal sealing film drawing device 100 includes a first motor 110, a first transmission mechanism 120 and a longitudinal sealing edge film drawing mechanism 130. The output shaft of the first motor 110 drives the longitudinal sealing edge film drawing mechanism 130 to work through the first transmission mechanism 120. The longitudinal sealing edge film drawing mechanism 130 includes two longitudinal sealing clamping devices for heating, sealing and film drawing. The side-pulling film wheel 137; the transverse sealing clamping and pulling device 200 includes a second motor 210, a second transmission mechanism 220 and a transverse sealing edge clamping and pulling mechanism 230, the output shaft of the second motor 210 drives the transverse sealing edge clamping and pulling mechanism 230 to work via the second transmission mechanism 220, the transverse sealing edge clamping and pulling mechanism 230 includes a transverse sealing and cutting mechanism 240 and a transverse sealing lifting and guiding mechanism 260, the transverse sealing lifting and guiding mechanism 260 guides the transverse sealing and cutting mechanism 240 to reciprocate up and down.
[0038] The longitudinal sealing film drawing device 100 in this embodiment adopts a heatable longitudinal sealing edge film drawing wheel 137 to heat, seal and draw the film, which solves the problem of overlapping longitudinal sealing edge patterns of the splint packaging machine and the problem of separating the longitudinal sealing edge and longitudinal sealing film drawing actions, simplifies the operation steps of the machine and improves the operation efficiency of the machine. The newly designed transverse sealing clamping and pulling device 200 in this embodiment can make the entire transverse sealing edge clamping and pulling mechanism 230 reciprocate up and down through the swing arm action of the second transmission mechanism 220, and perform transverse sealing and cutting of the packaging film during the downward movement, which solves the problem of separating the transverse sealing film drawing and transverse sealing and cutting actions of the original splint packaging machine, simplifies the operation steps of the machine, and improves the operation efficiency of the machine, so that it can adapt to the high-speed operation environment, and the transverse sealing clamping and pulling device 200 cooperates with the longitudinal sealing film drawing device 100 through the second motor 210 to achieve longitudinal sealing, transverse sealing and cutting at the same time, thereby improving the operation speed of the machine.
[0039] In this embodiment, the longitudinal sealing film pulling device 100 and the transverse sealing clamping and pulling device 200 can be fixedly installed on the same frame 1, and the upper and lower four sides of the frame 1 can be provided with sealing plates to form a box body, and the first motor 110, the first transmission mechanism 120, the second motor 210, the second transmission mechanism 220 and the transverse sealing lifting guide mechanism 260 can be arranged in the box body, and the bottom of the frame 1 can be installed with casters (universal casters without brake devices and / or universal casters with brake devices) and / or adjustable supporting feet to facilitate movement and fixation and adjust the levelness.
[0040] In this embodiment, if Figures 5-6 As shown, the longitudinal sealing edge film drawing mechanism 130 also includes a longitudinal sealing fixed frame 131, a longitudinal sealing driving shaft 132, a longitudinal sealing driven shaft 133, a driving synchronous gear 134 and a driven synchronous gear 135. The longitudinal sealing driving shaft 132 and the longitudinal sealing driven shaft 133 are respectively mounted on the longitudinal sealing fixed frame 131 in parallel and side by side through their own bearings. The driving synchronous gear 134 is fixedly mounted on one end of the longitudinal sealing driving shaft 132. The driven synchronous gear 135 is fixedly mounted on one end of the longitudinal sealing driven shaft 133 and meshes with the driving synchronous gear 134. The two longitudinal sealing edge film drawing wheels 137 are respectively fixedly mounted on the other ends of the longitudinal sealing driving shaft 132 and the longitudinal sealing driven shaft 133. Among them, the longitudinal sealing fixed frame 131 can be fixedly mounted on the front of the front plate 2310 of the frame 1.
[0041] In this embodiment, if Figures 5-6As shown, the longitudinal sealing, edge sealing and film pulling mechanism 130 also includes a movable bearing seat 136, a pull rod 138, a spring 139, a positioning sleeve 140 (I-shaped as shown in the figure) and a pulling handle 141. A horizontal slide groove 144 is provided on the longitudinal sealing fixed frame 131. The longitudinal sealing driven shaft 133 is installed on the movable bearing seat 136 through the bearing. The movable bearing seat 136 is slidably installed in the horizontal slide groove 144. A side baffle 145 is fixedly installed at the opening of the horizontal slide groove 144. One end of the pull rod 138 is fixedly connected to the movable bearing seat 136, and the other end of the pull rod 138 passes through the spring 139, the side baffle 145 and the positioning sleeve 140 in sequence and is movably hinged to the pulling handle 141. The head of the pulling handle 141 is an eccentric structure. In order to facilitate assembly, the longitudinal sealing edge film drawing mechanism 130 may further include a fixed bearing seat 142, the longitudinal sealing driving shaft 132 is mounted on the fixed bearing seat 142 through the bearing, and the fixed bearing seat 142 is fixed (pierced) on the longitudinal sealing fixed frame 131. When in use, the pulling handle 141 can be rotated by a certain angle, and the pull rod 138 can be pulled outward by using the eccentric structure, so that the longitudinal sealing edge film drawing wheel 137 on the longitudinal sealing driven shaft 133 can leave the longitudinal sealing edge film drawing wheel 137 on the longitudinal sealing driving shaft 132, so as to facilitate the insertion and replacement of the packaging film; after the packaging film is inserted and replaced, the pulling handle 141 is rotated back to the original position, so that the longitudinal sealing edge film drawing wheel 137 on the longitudinal sealing driven shaft 133 can maintain a close fit with the longitudinal sealing edge film drawing wheel 137 on the longitudinal sealing driving shaft 132 under the elastic force of the spring 139.
[0042] In this embodiment, if Figure 5 As shown, a temperature sensor 143 for sensing the temperature of the longitudinal sealing film-drawing wheel 137 is provided next to the longitudinal sealing film-drawing wheel 137; for example, the temperature sensor 143 is provided next to the longitudinal sealing film-drawing wheel 137 located on the longitudinal sealing active shaft 132 (of course, it can also be the longitudinal sealing driven shaft 133, as long as it does not affect the movement of the longitudinal sealing driven shaft 133), and can be specifically fixedly installed on the longitudinal sealing fixed frame 131. Among them, the heating method of the longitudinal sealing film-drawing wheel 137 is preferably but not limited to electric heating. When in use, the temperature of the longitudinal sealing film-drawing wheel 137 can be sensed in real time by the temperature sensor 143 to prevent overheating or overcooling, so that the two longitudinal sealing film-drawing wheels 137 are kept at a predetermined heating temperature.
[0043] In this embodiment, if Figures 3-4As shown, the first transmission mechanism 120 is preferably but not limited to a bevel gear reduction transmission mechanism, which includes a driving bevel gear 121 and a driven bevel gear 122 that mesh with each other, the driving bevel gear 121 is fixedly mounted on the output shaft of the first motor 110, and the driven bevel gear 122 is fixedly mounted on one end of the longitudinal seal driving shaft 132. When in use, the output shaft of the first motor 110 drives the driving bevel gear 121 to rotate synchronously through the key structure, drives the driven bevel gear 122 to rotate through the driving bevel gear 121, and drives the longitudinal seal driving shaft 132 to rotate synchronously through the key structure. Of course, the first transmission mechanism 120 can also adopt other forms of gear sets or worm gear mechanisms, etc.
[0044] In this embodiment, if Figures 7 to 9 As shown, the transverse sealing and cutting mechanism 240 includes a transverse sealing fixing frame 241, a transverse sealing left mold 242, a transverse sealing right mold 243, a left sealing cylinder 244, two right sealing cylinders 245, a cutting knife 246 and a cutting knife cylinder 247. The transverse sealing fixing frame 241 is provided with two front and rear parallel guide rods 248. The left side of the transverse sealing left mold 242 is fixed on a left mold fixing plate 250, and the two ends of the left mold fixing plate 250 are respectively slidably mounted on the two guide rods 248 through respective linear bearings 249. The right side of the transverse sealing right mold 243 is fixed on a right mold fixing plate 251, and the two ends of the right mold fixing plate 251 are respectively slidably mounted on the two guide rods 248 through respective linear bearings. The cylinder body of the left sealing cylinder 244 is fixedly mounted on the The left side of the transverse sealing fixed frame 241, the piston rod end of the left sealing cylinder 244 is fixedly connected to the middle of the left mold fixing plate 250, the cylinder bodies of the two right sealing cylinders 245 are fixedly installed on the right side of the transverse sealing fixed frame 241, the piston rod ends of the two right sealing cylinders 245 are respectively fixedly connected to the two end parts of the right mold fixing plate 251, the transverse sealing right mold 243 is provided with a horizontal knife groove leading to the transverse sealing left mold 242, the cutting knife 246 is slidably installed in the horizontal knife groove, the transverse sealing left mold 242 is provided with an avoidance knife groove corresponding to the horizontal guide groove, the cylinder body of the cutting knife cylinder 247 is fixedly installed in the middle of the right mold fixing plate 251, and the piston rod of the cutting knife cylinder 247 is fixedly connected to the right side of the cutting knife 246.
[0045] In this embodiment, if Figures 7 to 9As shown, in order to make the transverse sealing and pulling film more stable, the transverse sealing and edge sealing clamping and pulling mechanism 230 may also include a mechanical clamping mechanism 270, and the mechanical clamping mechanism 270 is fixedly mounted on the transverse sealing and cutting mechanism 240. The mechanical clamping mechanism 270 includes a finger cylinder 271, a left clamp 272 and a right clamp 273. The cylinder body of the finger cylinder 271 is fixedly mounted in the middle of the front side of the transverse sealing and cutting mechanism 240 (specifically, it can be a transverse sealing fixed frame 241), and the left clamp 272 and the right clamp 273 are respectively fixedly mounted on the left and right fingers of the finger cylinder 271. Among them, the mechanical clamping mechanism 270 is preferably, but not limited to, located above the transverse sealing left mold 242 and the transverse sealing right mold 243. When in use, when the transverse sealing edge clamping and pulling mechanism 230 moves downward, the packaging film is clamped by the mechanical clamping mechanism 270, and the packaging film is simultaneously transversely sealed and cut during the process of pulling the film downward, thereby solving the problem of the original plywood packaging machine's transverse sealing and film pulling and transverse sealing and cutting actions being separated, thereby simplifying the machine's operating steps and improving the machine's operating efficiency, enabling it to adapt to high-speed operating environments.
[0046] In this embodiment, if Figures 7 to 9 As shown, the transverse sealing lifting guide mechanism 260 includes two left and right parallel longitudinal slide rails 261 and two sliders 262 slidably matched with the corresponding longitudinal slide rails 261. The two longitudinal slide rails 261 are relatively fixed. For example, the two longitudinal slide rails 261 can be fixedly installed on the back of the front plate 2310 of the frame 1, and the two sliders 262 are respectively fixedly installed on the rear ends of the transverse sealing and cutting mechanism 240 (specifically, it can be the transverse sealing fixing frame 241).
[0047] In this embodiment, if Figures 7-10As shown, the second transmission mechanism 220 is preferably but not limited to a swing arm reciprocating transmission mechanism, and the swing arm reciprocating transmission mechanism includes a swing arm 221 and a connecting rod 222, one end of the swing arm 221 is fixedly connected to the output shaft of the second motor 210, the other end of the swing arm 221 is hinged to one end of the connecting rod 222, and the other end of the connecting rod 222 is hinged to the rear middle of the transverse sealing edge clamping and pulling mechanism 230 (specifically, it can be a transverse sealing fixed frame 241). When in use, the second motor 210 rotates to drive the swing arm 221 to swing, and the swing arm 221 lifts the entire transverse sealing edge clamping and pulling mechanism 230 upwards through the connecting rod 222, and then the left sealing cylinder 244 and the right sealing cylinder 245 act to drive the transverse sealing left mold 242 and the transverse sealing right mold 243 to seal through the left mold fixing plate 250 and the right mold fixing plate 251 respectively. During the sealing process, the cutter cylinder 247 drives the cutting knife 246 to cut the bag, and at the same time, the second motor 210 reverses, driving the swing arm 221 to move in the opposite direction, and the swing arm 221 pulls the entire transverse sealing edge clamping and pulling mechanism 230 downward through the connecting rod 222, playing the role of pulling the film synchronously with the longitudinal sealing. When the second motor 210 is pulled to the set angle, the left sealing cylinder 244 and the right sealing cylinder 245 move in the opposite direction, separating the transverse sealing left mold 242 from the transverse sealing right mold 243 again, and repeating this process, the entire transverse sealing edge clamping and pulling mechanism 230 continuously reciprocates up and down. Of course, the second transmission mechanism 220 can also adopt a cam reciprocating transmission mechanism, etc.
[0048] In this embodiment, the first motor 110 is a servo motor or a stepper motor, and the first motor 110 can be fixedly mounted on the back of the front plate 2310 of the frame 1 through a first motor mount 111; the second motor 210 is a servo motor or a stepper motor, and the second motor 210 can be fixedly mounted on the bottom plate 3 of the frame 1 through a second motor mount 211. When in use, the film drawing length can be determined according to the back and forth swing angle of the swing arm 221, and the swing angle of the swing arm 221 can be controlled by the second motor 210, and the rotation angle of the second motor 210 can be set according to the software program.
[0049] In this embodiment, if Figures 1 to 10 As shown, the edge sealing method of the edge sealing device capable of high-speed operation comprises the following steps:
[0050] The second transmission mechanism 220 is driven by the second motor 210, and the transverse edge sealing clamping and pulling mechanism 230 is driven by the second transmission mechanism 220 to move to the highest point as the origin;
[0051] The first transmission mechanism 120 is driven by the first motor 110, and the two heated longitudinal sealing edge film-drawing wheels 137 in the longitudinal sealing edge film-drawing mechanism 130 are driven to rotate by the first transmission mechanism 120, so that the two heated longitudinal sealing edge film-drawing wheels 137 longitudinally seal the packaging film while longitudinally drawing the film;
[0052] While the film is being pulled longitudinally, the second transmission mechanism 220 is driven by the second motor 210, and the transverse sealing edge clamping and pulling mechanism 230 is driven by the second transmission mechanism 220 to move downward by half a bag length to the lowest point at the same speed as the longitudinal film pulling, and then move back upward by half a bag length to the highest point, so that when the longitudinal sealing film pulling device 100 outputs one bag length, the transverse sealing clamping and pulling device 200 has returned to the original point, and the transverse sealing edge clamping and pulling mechanism 230 (specifically the transverse sealing and cutting mechanism 240) simultaneously seals and cuts the packaging film transversely during the downward movement to separate the upper and lower bags.
[0053] Embodiment 2: Figures 1 to 10 As shown, a packaging machine capable of high-speed operation includes the edge sealing device capable of high-speed operation in the first embodiment. In addition, the packaging machine further includes a forming and unloading device 300, the forming and unloading device 300 includes a former 310 and a forming and fixing frame 320, the former 310 is used to fold a single-layer packaging film into a double-layer packaging film and unload the material, the former 310 is fixedly mounted on the front of the front plate 2310 of the frame 1 through the forming and fixing frame 320, the feeding end of the former 310 is located above the longitudinal sealing and film drawing device 100, and the discharging end of the former 310 is located between the longitudinal sealing and film drawing device 100 and the transverse sealing and clamping device 200.
[0054] In this embodiment, if Figures 1 to 10 As shown, the packaging method of the packaging machine capable of high-speed operation comprises the following steps:
[0055] The packaging film is sequentially led through the forming and unloading device 300, the longitudinal sealing and film drawing device 100 and the transverse sealing and clamping and drawing device 200;
[0056] The second transmission mechanism 220 is driven by the second motor 210, and the transverse edge sealing clamping and pulling mechanism 230 is driven by the second transmission mechanism 220 to move to the highest point as the origin;
[0057] The first transmission mechanism 120 is driven by the first motor 110, and the two heated longitudinal sealing edge film-drawing wheels 137 in the longitudinal sealing edge film-drawing mechanism 130 are driven to rotate by the first transmission mechanism 120, so that the two heated longitudinal sealing edge film-drawing wheels 137 longitudinally seal the packaging film while longitudinally drawing the film;
[0058] While the film is being stretched longitudinally, the second transmission mechanism 220 is driven by the second motor 210, and the transverse sealing edge clamping and pulling mechanism 230 is driven by the second transmission mechanism 220 to move downward by half a bag length to the lowest point at the same speed as the longitudinal film stretching, and then move upward by half a bag length to the highest point, so that when the longitudinal film stretching device 100 outputs one bag length, the transverse sealing clamping and pulling device 200 has returned to the original point, and the transverse sealing edge clamping and pulling mechanism 230 simultaneously seals and cuts the packaging film transversely during the downward movement;
[0059] After transverse sealing, the forming and unloading device 300 unloads the materials in a timely and quantitative manner so that the materials fall into each packaging bag.
[0060] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equalization change and modification made to the above embodiment by any technician familiar with the field without departing from the content of the technical solution of the present invention according to the technical essence of the present invention shall fall within the scope of the present invention.
Claims
1. An edge banding device capable of high-speed operation, characterized in that: It includes a longitudinal film-sealing and pulling device and a transverse film-sealing and clamping and pulling device which are sequentially distributed from top to bottom. The longitudinal film-sealing and pulling device includes a first motor, a first transmission mechanism and a longitudinal edge-sealing and film-sealing and pulling mechanism. The output shaft of the first motor drives the longitudinal edge-sealing and film-sealing and pulling mechanism to work via the first transmission mechanism. The longitudinal edge-sealing and film-sealing and pulling mechanism includes two longitudinal edge-sealing and film-sealing and pulling wheels for heating, sealing and pulling the film. The transverse film-sealing and clamping and pulling device includes a second motor, a second transmission mechanism and a transverse edge-sealing and clamping and pulling mechanism. The output shaft of the second motor drives the transverse edge-sealing and clamping and pulling mechanism to work via the second transmission mechanism. The transverse edge-sealing and clamping and pulling mechanism includes a transverse sealing and cutting mechanism and a transverse sealing lifting and guiding mechanism. The transverse sealing lifting and guiding mechanism guides the transverse sealing and cutting mechanism to reciprocate up and down. The longitudinal sealing edge film drawing mechanism also includes a longitudinal sealing fixed frame, a longitudinal sealing driving shaft, a longitudinal sealing driven shaft, a driving synchronous gear and a driven synchronous gear. The longitudinal sealing driving shaft and the longitudinal sealing driven shaft are respectively mounted on the longitudinal sealing fixed frame in parallel and side by side through their own bearings. The driving synchronous gear is fixedly mounted on one end of the longitudinal sealing driving shaft. The driven synchronous gear is fixedly mounted on one end of the longitudinal sealing driven shaft and meshes with the driving synchronous gear. The two longitudinal sealing edge film drawing wheels are respectively fixedly mounted on the other ends of the longitudinal sealing driving shaft and the longitudinal sealing driven shaft. The longitudinal sealing edge film pulling mechanism also includes a movable bearing seat, a pull rod, a spring, a positioning sleeve and a pulling handle. A horizontal slide groove is provided on the longitudinal sealing fixed frame. The longitudinal sealing driven shaft is installed on the movable bearing seat through the bearing. The movable bearing seat is slidably installed in the horizontal slide groove. A side baffle is fixedly installed at the opening of the horizontal slide groove. One end of the pull rod is fixedly connected to the movable bearing seat. The other end of the pull rod passes through the spring, the side baffle and the positioning sleeve in sequence and is movably hinged to the pulling handle. The head of the pulling handle is an eccentric structure. A temperature sensor for sensing the temperature of the longitudinal sealing edge film-drawing wheel is arranged next to the longitudinal sealing edge film-drawing wheel; the first transmission mechanism is a bevel gear reduction transmission mechanism, and the bevel gear reduction transmission mechanism includes a driving bevel gear and a driven bevel gear that mesh with each other, the driving bevel gear is fixedly mounted on the output shaft of the first motor, and the driven bevel gear is fixedly mounted on one end of the longitudinal sealing driving shaft; The transverse sealing and cutting mechanism includes a transverse sealing fixing frame, a transverse sealing left mold, a transverse sealing right mold, a left sealing cylinder, two right sealing cylinders, a cutting knife and a cutting knife cylinder. The transverse sealing fixing frame is provided with two front and rear parallel guide rods. The left side of the transverse sealing left mold is fixed to a left mold fixing plate, and the two ends of the left mold fixing plate are respectively slidably mounted on the two guide rods through their own linear bearings. The right side of the transverse sealing right mold is fixed to a right mold fixing plate, and the two ends of the right mold fixing plate are respectively slidably mounted on the two guide rods through their own linear bearings. The cylinder body of the left sealing cylinder is fixedly mounted Installed on the left side of the transverse sealing fixed frame, the piston rod end of the left sealing cylinder is fixedly connected to the middle of the left mold fixing plate, the cylinder bodies of the two right sealing cylinders are fixedly installed on the right side of the transverse sealing fixed frame, the piston rod ends of the two right sealing cylinders are respectively fixedly connected to the two end portions of the right mold fixing plate, a horizontal knife groove leading to the transverse sealing left mold is opened in the transverse sealing right mold, the cutting knife is slidably installed in the horizontal knife groove, the cylinder body of the cutting knife cylinder is fixedly installed in the middle of the right mold fixing plate, and the piston rod of the cutting knife cylinder is fixedly connected to the right side of the cutting knife; The transverse sealing edge clamping and pulling mechanism also includes a mechanical clamping mechanism, which is fixedly mounted on the transverse sealing and cutting mechanism; the mechanical clamping mechanism includes a finger cylinder, a left clamp and a right clamp, the cylinder body of the finger cylinder is fixedly mounted in the middle of the front side of the transverse sealing and cutting mechanism, and the left clamp and the right clamp are respectively fixedly mounted on the left and right fingers of the finger cylinder; the transverse sealing lifting and guiding mechanism includes two left and right parallel longitudinal slide rails and two sliders slidably matched with the corresponding longitudinal slide rails, the two longitudinal slide rails are relatively fixed, and the two sliders are respectively fixedly mounted on the two ends of the rear part of the transverse sealing and cutting mechanism; The second transmission mechanism is a swing arm reciprocating transmission mechanism, which includes a swing arm and a connecting rod. One end of the swing arm is fixedly connected to the output shaft of the second motor, and the other end of the swing arm is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the rear middle of the transverse sealing edge clamping and pulling mechanism; the first motor is a servo motor or a stepper motor, and the second motor is a servo motor or a stepper motor.
2. An edge sealing method of the edge sealing device capable of high-speed operation as claimed in claim 1, characterized in that: The following steps are involved: The second transmission mechanism is driven by the second motor, and the transverse edge sealing clamping and pulling mechanism is driven by the second transmission mechanism to move to the highest point as the origin; The first transmission mechanism is driven by the first motor, and the two heated longitudinal edge sealing film-drawing wheels in the longitudinal edge sealing film-drawing mechanism are driven to rotate by the first transmission mechanism, so that the two heated longitudinal edge sealing film-drawing wheels longitudinally seal the packaging film while longitudinally drawing the film; While the film is being stretched longitudinally, the second transmission mechanism is driven by the second motor, and the transverse sealing edge clamping and pulling mechanism is driven by the second transmission mechanism to move downward half the bag length to the lowest point at the same speed as the longitudinal film stretching, and then move back upward half the bag length to the highest point, so that when the longitudinal film stretching device outputs one bag length, the transverse sealing edge clamping and pulling device has returned to the original point, and the transverse sealing edge clamping and pulling mechanism simultaneously seals and cuts the packaging film transversely during the downward movement.
3. A packaging machine capable of high-speed operation, characterized in that: The invention comprises a forming and unloading device and an edge sealing device capable of high-speed operation according to claim 1.
4. A packaging method for a packaging machine capable of high-speed operation as claimed in claim 1, characterized in that: The following steps are involved: Lead the packaging film through the forming and unloading device, the longitudinal sealing and film drawing device and the transverse sealing and clamping and drawing device in sequence; The second transmission mechanism is driven by the second motor, and the transverse edge sealing clamping and pulling mechanism is driven by the second transmission mechanism to move to the highest point as the origin; The first transmission mechanism is driven by the first motor, and the two heated longitudinal edge sealing film-drawing wheels in the longitudinal edge sealing film-drawing mechanism are driven to rotate by the first transmission mechanism, so that the two heated longitudinal edge sealing film-drawing wheels longitudinally seal the packaging film while longitudinally drawing the film; While the film is being stretched longitudinally, the second transmission mechanism is driven by the second motor, and the transverse sealing edge clamping and pulling mechanism is driven by the second transmission mechanism to move downward by half a bag length to the lowest point at the same speed as the longitudinal film stretching, and then move upward by half a bag length to the highest point, so that when the longitudinal film stretching device outputs one bag length, the transverse sealing clamping and pulling device has returned to the original point, and the transverse sealing edge clamping and pulling mechanism simultaneously seals and cuts the packaging film transversely during the downward movement; After transverse sealing, the material is discharged in a timely and quantitative manner through the forming and unloading device so that the material falls into each packaging bag.
Citation Information
Patent Citations
High-speed full-automatic vertical packaging machine
CN204280014U
Edge sealing device capable of running at high speed and packaging machine
CN212557091U
Cited By
Servo continuous vertical packaging machine
CN224477117U