A cigarette rejection device for a cigarette making machine with a rubbing drum

By designing a cigarette machine-squeezing drum cigarette support removal device, the combination of air blow blocks and solenoid valves has solved the problems of cigarette support disorder and laser ignition, the effective removal and self-cleaning function of cigarette support is realized, and the equipment is improved Safety and efficiency.

CN111758998BActive Publication Date: 2025-01-10CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202010827665.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-17
Publication Date
2025-01-10
Estimated Expiration
2040-08-17

AI Technical Summary

Technical Problem

During the start-up stage of the ZJ17 cigarette roll machine, the cigarette stick and the rubbing drum are not synchronized, resulting in disorder, affecting the normal opening of the machine. Equipment with laser hole punching devices frequently cause cigarette sticks to become stuck, and the risk of laser ignition is high.

Method used

Design a cigarette machine rubbing drum cigarette support removal device, including air blowing block, solenoid valve, controller and air supply device, and send signals using the V-type valve opening and closing control system to achieve unqualified air blowing holes and ventilation holes. Blow off and remove cigarette sticks to prevent the cigarette stick from being drilled by laser, reduce fire hazards, and realize self-cleaning function through weak airflow.

Benefits of technology

Effectively eliminate waste cigarette patches when the cigarette machine is turned on and off, ensure the quality of cigarette patches, reduce fire risks, realize self-cleaning function, save gas usage, and improve equipment efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a cigarette rejection device for a splicing drum of a cigarette making machine, which comprises an air blowing block, an electromagnetic valve, a controller, and an air supply device, wherein the air blowing block is provided with a first protrusion and a second protrusion opposite to each other; the first protrusion is provided with a first air blowing hole, and the second protrusion is provided with a second air blowing hole; the first air blowing hole and the second air blowing hole are connected to two air suction holes one by one; the air blowing block is provided with a connecting hole connecting the first air blowing hole and the second air blowing hole; one end of the electromagnetic valve is connected to the air supply device, and the other end of the electromagnetic valve is connected to a first pipeline and a second pipeline, and the first pipeline and the second pipeline are connected to the connecting hole respectively; a round block is provided in the second pipeline, and a vent hole coaxial with the second pipeline is provided on the round block; the controller is used to be electrically connected to the V-valve opening and closing control system of the cigarette making machine, and the electromagnetic valve is electrically connected to the controller. The present invention can better reject cigarettes at the splicing drum when the cigarette making machine is started and stopped.
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Description

Technical Field

[0001] The invention belongs to the technical field of cigarette making machine splicing and forming, and in particular relates to a cigarette rejecting device of a cigarette making machine splicing drum. Background Art

[0002] During the startup phase of the ZJ17 cigarette making machine, the cork paper filter segment and the cut cigarettes may not be synchronized or complete when they arrive at the splicing drum, which may easily cause confusion during the transfer and handover of the splicing drum, and the cigarettes may be retained in the cigarette receiving slot, affecting the normal start-up of the machine. Especially for equipment with a laser punching device, cigarettes frequently get confused at the punching device, and cigarettes are stuck near the laser punching position after the splicing drum. The laser will always act on the same position of the cigarette, making it impossible for normal passing cigarettes to be punched, thereby affecting the quality of the cigarettes. Even the cigarettes lying across the laser will be ignited by the laser, posing a certain fire hazard. Therefore, how to achieve the removal of the cigarettes has become a technical problem that technicians in this field urgently need to solve. Summary of the invention

[0003] The object of the present invention is to provide a cigarette rejecting device for a cigarette making machine rubbing drum wheel, so as to solve the above technical problems in the prior art and realize the rejecting of cigarettes.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A cigarette rejection device for a splicing drum of a cigarette making machine, comprising an air blowing block, an electromagnetic valve, a controller, and an air supply device, wherein the air blowing block is arranged at a negative pressure vacuum opening in a splicing drum valve core, and a first convex block and a second convex block are arranged on the air blowing block in opposite directions; the first convex block is provided with a first air blowing hole, and the second convex block is provided with a second air blowing hole, and the axes of the first air blowing hole and the second air blowing hole are both perpendicular to the air blowing block; the top surfaces of the first convex block and the second convex block are respectively used to cover the two air suction holes at the bottom of the splicing drum cigarette receiving groove, and the first air blowing hole and the second air blowing hole are connected to the two The air suction holes are connected with each other in one-to-one correspondence; a connecting hole connecting the first air blowing hole and the second air blowing hole is arranged on the air blowing block; the solenoid valve is a two-position three-way valve, one end of the solenoid valve is connected to the air supply device through an air supply pipeline, and the other end of the solenoid valve is connected to a first pipeline and a second pipeline, and the first pipeline and the second pipeline are respectively connected to the connecting hole; a round block is arranged in the second pipeline, and a ventilation hole coaxial with the second pipeline is arranged on the round block; the controller is used to be electrically connected to the V-valve opening and closing control system of the cigarette making machine, and the solenoid valve is electrically connected to the controller.

[0006] Preferably, the gas supply device is a gas source and a gas storage tank connected to the gas source, and the gas storage tank is connected to the solenoid valve through the gas supply pipeline.

[0007] Preferably, a pressure reducing valve is provided on the gas supply pipeline.

[0008] Preferably, a first throttle valve is provided on the first pipeline, and a second throttle valve is provided on the second pipeline.

[0009] Preferably, the round block is a copper block.

[0010] Preferably, the diameters of the first blowing hole and the second blowing hole are the same.

[0011] Preferably, the diameter of the first blowing hole is 1.5 mm to 2.5 mm.

[0012] Preferably, it also includes a time delay relay electrically connected to the controller, and the time delay relay is arranged between the controller and the solenoid valve.

[0013] Preferably, the blowing block is detachably connected to the valve core of the splicing drum.

[0014] Preferably, the blowing block is provided with two mounting holes opposite to each other for screws to pass through.

[0015] The beneficial effects of the present invention are:

[0016] The cigarette stick rejection device of the cigarette making machine splicing drum wheel of the present invention utilizes the V-valve opening and closing control system of the cigarette making machine to send the opening and closing signal of the V-valve to the controller, that is, when the cigarette making machine is turned on, the V-valve opening and closing control system sends the opening signal of the V-valve to the controller, and when the cigarette making machine is stopped, the V-valve opening and closing control system sends the closing signal of the V-valve to the controller. When the controller receives the opening or closing signal of the V-valve, it controls the solenoid valve to operate, so that the first pipeline is connected with the first blowing hole and the second blowing hole through the vent hole, and when the cigarette receiving groove rotates to the top surface of the two protrusions covering the suction hole The suction force of the cigarette holding groove on the cigarettes is relatively small. At this time, the gas blown out by the first blowing hole and the second blowing hole can easily blow off the unqualified double-length cigarettes adsorbed on the top opening of the cigarette holding groove, thereby realizing the removal of cigarettes, thereby being able to remove the waste cigarettes at the splicing drum wheel when the cigarette making machine is started, and also being able to remove the waste cigarettes at the splicing drum wheel when the cigarette making machine is stopped, thereby making it possible for the cigarettes that normally pass through the cigarette making machine when it is working to be punched by the laser, and also avoiding the ignition of the cigarettes retained here due to frequent punching, which better ensures the quality of the cigarettes and reduces the fire hazard. Furthermore, when the first pipeline is disconnected from the first air hole and the second air hole, the controller connects the second pipeline to the first air hole and the second air hole through the air hole via the solenoid valve, thereby utilizing the air hole on the round block to make the airflow in the second pipeline weaker, thereby avoiding excessive airflow, and then utilizing the airflow to better avoid the back-inhaled cigarette powder from clogging the first air hole and the second air hole, thereby realizing the self-cleaning function, saving gas consumption, and not affecting the adsorption of cigarettes by the smoke holding groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the embodiments, and further describe the specific embodiments of the present invention in detail in conjunction with the drawings, wherein

[0018] Figure 1 A schematic diagram of the installation of the blowing block and the valve core provided in an embodiment of the present invention;

[0019] Figure 2 A front view of a blowing block provided in an embodiment of the present invention;

[0020] Figure 3 A top view of a blow block provided in an embodiment of the present invention;

[0021] Figure 4 A left side view of a blowing block provided in an embodiment of the present invention;

[0022] Figure 5 A schematic diagram of the gas path principle of the cigarette rejection device of the cigarette making machine's twisting drum provided in an embodiment of the present invention.

[0023] Markings in the accompanying drawings:

[0024] 11. Splicing drum 12. Negative pressure suction area 13. Smoke receiving groove 21. Blowing block

[0025] 22, first protrusion 221, first blowing hole 23, connecting hole 24, second protrusion

[0026] 241, second blowing hole 25, mounting hole 31, cigarette 41, solenoid valve

[0027] 42, gas source 43, gas storage tank 44, pressure reducing valve 45, first throttle valve

[0028] 46, second throttle valve 51, first pipeline 52, second pipeline DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the solution will be further described in detail below in conjunction with specific embodiments.

[0030] like Figures 1 to 5 As shown, an embodiment of the present invention provides a cigarette rejection device for a splicing drum wheel of a cigarette making machine, which includes an air blowing block 21, an electromagnetic valve 41, a controller, and an air supply device. The air blowing block 21 is arranged at the negative pressure vacuum opening in the splicing drum wheel valve core, and the air blowing block is relatively provided with a first protrusion 22 and a second protrusion 24; the first protrusion is provided with a first air blowing hole 221, and the second protrusion is provided with a second air blowing hole 241, and the axes of the first air blowing hole and the second air blowing hole are both perpendicular to the air blowing block; the top surfaces of the first protrusion 21 and the second protrusion 24 are respectively used to cover the two air suction holes at the bottom of the splicing drum wheel cigarette receiving groove 13, and the first air blowing hole and The second air blowing hole is connected to the two air suction holes in a one-to-one correspondence; the air blowing block is provided with a connecting hole 23 connecting the first air blowing hole and the second air blowing hole; the solenoid valve is a two-position three-way valve, one end of the solenoid valve 41 is connected to the air supply device through an air supply pipeline, and the other end of the solenoid valve 41 is connected to a first pipeline 51 and a second pipeline 52, and the first pipeline and the second pipeline are respectively connected to the connecting hole; a round block is provided in the second pipeline 52, and an air vent coaxial with the second pipeline is provided on the round block; the controller is used to be electrically connected to the V-valve opener and closeer of the twisting drum wheel 11, and the solenoid valve is electrically connected to the controller. It can be understood that the control system of the cigarette making machine can also send the V-valve opening and closing signal directly to the controller; the air suction hole is connected to the negative pressure air suction area 12; Figure 1 The arrow in the figure indicates the rotation direction of the smoke receiving groove.

[0031] The cigarette rejection device for the twisting drum of a cigarette making machine provided in an embodiment of the present invention utilizes the V-valve opening and closing control system of the cigarette making machine to send an opening and closing signal of the V-valve to a controller, that is, when the cigarette making machine is turned on, the V-valve opening and closing control system sends an opening signal of the V-valve to the controller, and when the cigarette making machine is stopped, the V-valve opening and closing control system sends a closing signal of the V-valve to the controller. When the controller receives the opening or closing signal of the V-valve, it controls the solenoid valve to operate, so that the first pipeline 51 is connected with the first air blowing hole 221 and the second air blowing hole 241 through the connecting hole. When the cigarette receiving groove 13 rotates to the position of the two protrusions, When the top surface is covered with the air suction holes, the adsorption force on cigarettes in the cigarette holding groove 31 is relatively small. At this time, the gas blown out by the first air hole and the second air hole can conveniently blow off the unqualified double-length cigarettes adsorbed on the top opening of the cigarette holding groove, thereby realizing the removal of cigarettes, thereby being able to remove the waste cigarettes at the splicing drum when the cigarette making machine is started, and also being able to remove the waste cigarettes at the splicing drum when the cigarette making machine is stopped, thereby making it possible to laser punch cigarettes that normally pass through the cigarette making machine when it is working, and also avoiding the cigarettes retained here from being ignited due to frequent punching, which better ensures the quality of cigarettes and reduces the fire hazard. Furthermore, when the first pipeline 51 is shut off from being communicated with the first and second blowing holes, the controller communicates the second pipeline 52 with the first and second blowing holes 221 and 241 through the solenoid valve, thereby utilizing the vent holes on the round block to make the airflow in the second pipeline relatively weak, thereby avoiding excessive airflow, and utilizing the airflow to better avoid the inhaled cigarette dust from blocking the first and second blowing holes, thereby achieving the self-cleaning function, saving gas consumption, and not affecting the cigarette receiving groove to absorb cigarettes. It is understandable that, when the controller receives the opening or closing signal of the V-shaped valve, the controller will control the solenoid valve to operate for a positive pressure blow, that is, when the cigarette making machine is turned on, the controller will control the solenoid valve to operate for a positive pressure blow, and when the cigarette making machine is turned off, the controller will control the solenoid valve to operate for a positive pressure blow to remove unqualified double-length cigarettes absorbed at the top opening of the cigarette receiving groove.

[0032] like Figure 5 As shown, the gas supply device is a gas source 42 and a gas storage tank 43 connected to the gas source, and the gas storage tank is connected to the solenoid valve through the gas supply pipeline.

[0033] Preferably, the gas supply pipeline is provided with a pressure reducing valve 44. It is understandable that the gas supply pipeline may be provided with a switch valve electrically connected to the controller, and the controller controls the opening and closing of the switch valve to control the on-off of the gas supply pipeline.

[0034] Furthermore, a first throttle valve 45 is provided on the first pipeline, and a second throttle valve 46 is provided on the second pipeline.

[0035] Specifically, the round block is a copper block. With this solution, it is possible to avoid excessive airflow in the first blowing hole 221 and the second blowing hole 241, which may affect the cigarette receiving groove of the rubbing drum wheel from adsorbing cigarettes. At this time, the blowing can prevent the first blowing hole and the second blowing hole from being blocked, and has a cleaning function, and also saves gas consumption.

[0036] Preferably, the diameters of the first blowing hole and the second blowing hole are the same.

[0037] Specifically, the diameter of the first blowing hole 221 is 1.5mm to 2.5mm. The diameter of the first blowing hole 221 can be preferably 2mm to achieve a better effect of blowing off the cigarette. It is understandable that since the apertures of the first blowing hole and the second blowing hole are relatively small, but there are a lot of cigarette dust at the smoke receiving groove, it is easy to block the first blowing hole 221 and the second blowing hole 241, especially when the first pipeline is turned off, the first blowing hole and the second blowing hole will lose pressure instantly, and the inhaled cigarette dust may block the first blowing hole 221 and the second blowing hole 241. Considering the possibility of this phenomenon, when the first pipeline 51 is turned off, the second pipeline 52 is connected to the first blowing hole and the second blowing hole through the two-position three-way solenoid valve 41, so that there is a weak blowing in the first blowing hole and the second blowing hole, and a circulating airflow is formed at the valve core to bring the cigarette dust into the negative pressure air duct to avoid the first blowing hole and the second blowing hole from being blocked.

[0038] Furthermore, the cigarette-removing device for the rubbing drum of a cigarette-making machine provided in an embodiment of the present invention further includes a time delay relay electrically connected to the controller, and the time delay relay is arranged between the controller and the solenoid valve. With this technical solution, the adjustability of the removal time can be satisfied. After the V-valve opening and closing control system sends the opening and closing signal of the V-valve to the controller, the time delay relay is used to set a suitable removal working time, so that after receiving the V-valve opening and closing signal, the controller controls the solenoid valve 41 to operate after the delay of the time delay relay, so that the first blowing hole and the second blowing hole start blowing to remove the waste cigarettes in the startup stage of the cigarette-making machine, and blow away the waste cigarettes at the end when the cigarette-making machine is shut down, so as to ensure the product quality when the cigarette-making machine is started and shut down.

[0039] In order to facilitate the maintenance and replacement of the blowing block, the blowing block 21 is detachably connected to the valve core of the splicing drum wheel 11 .

[0040] Furthermore, the air blowing block 21 is provided with two mounting holes 25 for screws to pass through, so that the air blowing block and the rubbing drum valve core can be conveniently connected by screws.

[0041] like Figure 2As shown, it can be understood that the first protrusion 22 and the second protrusion 24 are relatively arranged at the two ends of the blowing block and can jointly form a U-shaped structure; the top surface of the two protrusions is flush with the valve core surface, that is, it is in contact with the bottom of the smoke receiving groove; the top surface of the two protrusions can cover the suction holes in the smoke receiving groove, that is, the area of ​​the top surface of the protrusion is equal to or greater than the area of ​​the suction holes in the smoke receiving groove of the twisting drum, which plays a role in isolating the negative pressure suction in the smoke receiving groove. When the cigarette on the twisting drum 11 approaches the blowing block, the two protrusions gradually cover the suction holes, so that the negative pressure suction of the cigarette in the smoke receiving groove will gradually decrease. When the cigarette on the twisting drum leaves the blowing block, the two protrusions will gradually move away from the suction holes, and the negative pressure suction of the cigarette will gradually increase to normal negative pressure suction. When the cigarettes on the splicing drum pass through the blowing block, the negative pressure suction that adsorbs the cigarettes is minimized due to the covering effect of the convex block on the suction holes. At this time, only a small positive pressure blowing is required in the two blowing holes to blow the cigarettes to be removed from the splicing drum. This will not affect the normal adsorption of cigarettes by the cigarette receiving groove and can achieve the purpose of removing cigarettes, thereby being able to remove the discontinuous cigarette flow in the startup stage, ensuring that qualified cigarettes are stably handed over without confusion when they reach the laser punching wheel.

[0042] The cigarette rejection device of the cigarette splicing drum wheel of the cigarette making machine provided in the embodiment of the present invention has a simple structure, low cost and complete functions, has a self-cleaning function, is maintenance-free, and can reduce labor intensity; it makes up for the defect that the cigarette splicing drum wheel of the ZJ17 cigarette making machine has no rejection device, and significantly improves product quality and equipment efficiency; for the ZJ17 cigarette making machine equipped with a laser punching device, it can effectively reduce the fire hazard caused by cigarette jamming at the laser punching point of the equipment, thereby enhancing safety protection.

[0043] The above are only preferred embodiments of the present invention. It should be pointed out that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. Moreover, after reading the contents of the present invention, relevant technical personnel in the field may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

Claims

1. A cigarette rejection device for a cigarette making machine, characterized in that: The air filter is a device for cooling the air inlet and outlet through a pipe, and the air filter is used to cool the air filter. The air filter is configured to cool the air filter by pressing a pressure sensor on the inner wall of the pipe. The air filter is configured to cool the air filter by pressing a pressure sensor on the inner wall of the pipe. The air filter is configured to cool the air filter by pressing a pressure sensor on the inner wall of the pipe. The air filter is configured to cool the air filter by pressing a pressure sensor on the inner wall of the pipe. The second pipeline is provided with a round block, and the round block is provided with a vent hole coaxial with the second pipeline; the controller is used to be electrically connected to the V-valve opening and closing control system of the cigarette making machine, and the solenoid valve is electrically connected to the controller; When the controller receives an opening or closing signal of the V-shaped valve, it controls the solenoid valve to operate so that the first pipeline is connected to the first blowing hole and the second blowing hole through the connecting hole; When the first pipeline is shut off, the controller connects the second pipeline to the first air blowing hole and the second air blowing hole through the electromagnetic valve.

2. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: The gas supply device is a gas source and a gas storage tank connected to the gas source, and the gas storage tank is connected to the solenoid valve through the gas supply pipeline.

3. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: A pressure reducing valve is arranged on the air supply pipeline.

4. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: The first pipeline is provided with a first throttle valve, and the second pipeline is provided with a second throttle valve.

5. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: The round block is a copper block.

6. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: The diameters of the first blowing hole and the second blowing hole are the same.

7. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 6, characterized in that: The diameter of the first blowing hole is 1.5 mm to 2.5 mm.

8. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 1, characterized in that: It also includes a time delay relay electrically connected to the controller, and the time delay relay is arranged between the controller and the solenoid valve.

9. The cigarette rejecting device for the cigarette making machine rubbing drum according to any one of claims 1 to 8, characterized in that: The air blowing block is detachably connected to the valve core of the splicing drum wheel.

10. The cigarette rejection device for the cigarette making machine rubbing drum according to claim 9, characterized in that: The air blowing block is provided with two mounting holes for screws to pass through.

Citation Information

Patent Citations

  • Cigarette rejecting device with rubbing drum wheel for cigarette making machine

    CN212728772U