Aluminum rod collection and packaging mechanism

Abstract

The present invention provides an aluminum rod collection and packaging mechanism, which is arranged at one end of an aluminum rod cutting device, and comprises a frame A, a servo drive mechanism B, a claw mechanism C, a material receiving mechanism D, a material pushing mechanism E, a weighing bin F, a material blocking mechanism G, and a strapping machine H. The frame A comprises a frame body A-1, a strapping machine mounting bracket A-2, a connecting bracket A-3, a servo drive mechanism bracket A-5, a discharge bracket A-6, and a discharge chute A-7, the material receiving mechanism D is connected to the connecting bracket A-3, the weighing bin F is connected to the connecting bracket A-3, the servo drive mechanism B is connected to the servo drive mechanism bracket A-5, the claw mechanism C is connected to the servo drive mechanism B, the material receiving mechanism D, the material pushing mechanism E and the material blocking mechanism G are connected to the frame body A-1, and the strapping machine H is connected to the strapping machine mounting bracket A-2. The invention has reasonable structural design, convenient operation, good collection and packaging effect, high automation degree and is suitable for industrial production.

Description

Technical Field

[0001] The invention relates to the field of collecting metal rods such as aluminum rods, and in particular to a mechanism for collecting and packaging aluminum rods. Background Art

[0002] In industrial production, the collection and packaging of aluminum rods mainly rely on manual labor, which has low efficiency and high cost. In high-speed assembly line operations, manual operation cannot meet the needs of fast production rhythm, and manual operation has a high risk factor. Summary of the invention

[0003] In order to solve the problem of low efficiency in manually collecting metal rods and facilitate the processing of metal rods on a production line, the present invention provides an aluminum rod collecting and packaging mechanism.

[0004] In order to achieve the above object, the present invention adopts the following technical solution:

[0005] The invention discloses an aluminum rod collecting and packaging mechanism, which is arranged at one end of an aluminum rod cutting device and comprises a frame-A, a servo drive mechanism-B, a claw mechanism-C, a material receiving mechanism-D, a material pushing mechanism-E, a weighing silo-F, a material blocking mechanism-G and a strapping machine-H.

[0006] The frame-A includes a frame body-A-1, a strapping machine mounting bracket-A-2, a connecting bracket-A-3, a servo drive mechanism bracket-A-5, a unloading bracket-A-6, and a unloading chute-A-7. The material receiving mechanism-D is connected to the connecting bracket-A-3, the weighing silo-F is connected to the connecting bracket-A-3, the servo drive mechanism-B is connected to the servo drive mechanism bracket-A-5, the claw mechanism-C is connected to the servo drive mechanism-B, the material receiving mechanism-D, the pushing mechanism-E and the material blocking mechanism-G are connected to the frame body-A-1, and the strapping machine-H is connected to the strapping machine mounting bracket-A-2.

[0007] The servo drive mechanism B includes a servo base B-1, a linear guide 1-B-2, a movable bracket 1-B-3, a movable bracket 2-B-4, a linear guide 2-B-5, a servo motor adapter flange 1-B-6, a servo motor adapter flange 2-B-7, a slider group 1-B-8, a slider group 2-B-9, a servo motor 1-B-10, a servo motor 2-B-11, a rack 1-B-12, a rack 2-B-13, a gear 1-B-14, and a gear 2-B-15. The linear guide 1-B-2 and the rack 1-B-12 are connected to the servo base B-1, the movable bracket 1-B-3 is connected to the slider group 1-B-8 at the top, the slider group 1-B-8 is closely matched with the linear guide 1-B-2, the servo motor adapter flange 1-B-6, the linear guide 2-B -5, rack 2-B-13 is connected to the bottom of mobile bracket 1-B-3, servo motor adapter flange 1-B-6 is connected to servo motor 1-B-10, the top of servo motor 1-B-10 is connected to gear 1-B-14, gear 1-B-14 cooperates with rack 1-B-12, slider group 2-B-9 is connected to the top of mobile bracket 2-B-4, linear guide 2-B-5 cooperates closely with slider group 2-B-9, the bottom of mobile bracket 2-B-4 is connected to servo motor adapter flange 2-B-7, servo motor adapter flange 2-B-7 is connected to servo motor 2-B-11, the top of servo motor 2-B-11 is connected to gear 2-B-15, gear 2-B-15 cooperates with rack 2-B-13, the bottom of mobile bracket 2-B-4 is also connected to claw cylinder -C-7;

[0008] The claw supporting mechanism-C comprises a claw supporting-C-1, a claw supporting base-C-2, a guide column-C-3, a linear bearing fixing plate-C-4, a claw supporting mounting plate-C-5, a linear bearing-C-6, and a claw supporting cylinder-C-7. The claw supporting-C-1 is fixed on the claw supporting base-C-2, the claw supporting base-C-2 and the claw supporting mounting plate-C-5 are connected, the middle of the claw supporting mounting plate-C-5 is connected to the movable end of the claw supporting cylinder-C-7, the ends of the guide column-C-3 are fixed on the left and right sides of the claw supporting mounting plate-C-5, the linear bearing fixing plate-C-4 is fixed on the head of the claw supporting cylinder-C-7, the linear bearing-C-6 is arranged on the left and right sides of the linear bearing fixing plate-C-4, the guide column-C-3 passes through the linear bearing-C-6, and the claw supporting cylinder-C-7 is fixed on the movable bracket 2-B-4 of the servo drive mechanism-B;

[0009] The material receiving mechanism-D comprises a material receiving trough-D-1, a slide-D-2, a blocking plate-D-3, a connecting rod-D-4, a material receiving mounting base-D-5, a blocking plate cylinder-D-6, and an aluminum rod detection switch-D-7. The material receiving trough-D-1 is placed above the slide-D-2, two long holes are arranged on the slide-D-2, an aluminum rod detection switch-D-7 and a connecting rod-D-4 are arranged below the slide-D-2, the blocking plate-D-3 is connected to the blocking plate cylinder-D-6, the blocking plate-D-3 extends from the long hole arranged on the slide-D-2, the blocking plate cylinder-D-6 and the connecting rod-D-4 are both connected to the mounting base, and the material receiving mounting base-D-5 is connected to the frame-A;

[0010] The pushing mechanism-E includes a pushing support-E-1, a pushing plate-E-2, a pushing cylinder-E-3, a floating joint-E-4, a slider group 3-E-5, and a linear guide rail 3-E-6. The pushing plate-E-2 is connected to the pushing support-E-1. A floating joint-E-4 is arranged at the movable end of the pushing cylinder-E-3. The floating joint-E-4 is connected to the pushing support-E-1. The pushing support-E-1 is connected to the slider group 3-E-5. The slider group 3-E-5 is closely matched with the linear guide rail 3-E-6. The pushing cylinder-E-3 and the linear guide rail 3-E-6 are connected to the frame-A.

[0011] The weighing silo-F comprises a silo-F-1, a weighing support-F-2, and a weighing sensor-F-3; the weighing sensor-F-3 is fixed on the weighing support-F-2, the weighing support-F-2 is connected to the connecting bracket-A-3, and the silo-F-1 is arranged above the weighing sensor-F-3;

[0012] The material blocking mechanism-G includes a baffle-G-1 and a square tube bracket-G-2. The baffle-G-1 and the square tube bracket-G-2 are welded as one body. The square tube bracket-G-2 is welded on the frame-A, close to one side of the weighing silo-F.

[0013] The advantages of the present invention are as follows: the present mechanism is provided with a weighing bin-F and a receiving mechanism-D, and the receiving mechanism-D is provided with a blocking plate-D-3, so as to accurately control the weight of the aluminum rod; the present mechanism is provided with a pushing mechanism-E and a blocking mechanism-G, and the pushing mechanism-E and the blocking mechanism-G cooperate to perform an alignment action according to the length of the aluminum rod, so that the aluminum rod is neatly packed and beautiful; the present mechanism is provided with a servo mechanism and a claw supporting mechanism, and when the aluminum rod reaches the set weight, the claw supporting cylinder-C-7 at the bottom of the weighing bin-F is lifted into place, and the claw supporting mechanism-C is passed through the servo mechanism and the claw supporting cylinder-C-7 ... The servo drive mechanism-B moves the aluminum rod to the strapping machine-H for packaging. After packaging, the servo drive mechanism-B moves the claw mechanism-C to the unloading position, the claw mechanism-C descends to the position, and the aluminum rod package falls onto the unloading bracket-A-6. After the claw mechanism-C rises, the aluminum rod package falls into the unloading chute-A-7 under the action of gravity to complete the unloading, making the packaging and unloading fully automated. The mechanism has a reasonable structural design, is easy to operate, has a good collection and packaging effect, and a high degree of automation, and is suitable for industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Overall effect diagram of aluminum rod packaging and collection mechanism

[0015] Figure 2 Rack main view

[0016] Figure 3 Rack side view

[0017] Figure 4 Servo drive mechanism front view

[0018] Figure 5 Servo drive mechanism side view

[0019] Figure 6 Front view of claw mechanism

[0020] Figure 7 Side view of claw mechanism

[0021] Figure 8 Front view of the material receiving mechanism

[0022] Fig. 9 Front view of the push mechanism

[0023] Fig.10 Side view of the push mechanism

[0024] Fig.11 Weighing silo main view

[0025] Fig.12 Weighing silo side view

[0026] Fig.13 Front view of the material blocking mechanism

[0027] Fig.14 Side view of the material blocking mechanism

[0028] In the figure:

[0029] A-frame, B-servo drive mechanism, C-claw mechanism, D-material receiving mechanism, E-material pushing mechanism, F-weighing silo, G-material blocking mechanism, H-binding machine,

[0030] A-1-frame, A-2-bundling machine mounting bracket, A-3-connecting bracket, A-5-servo drive mechanism bracket, A-6 unloading bracket, A-7-unloading chute,

[0031] B-1-Servo base, B-2-Linear guide 1, B-3-Mobile bracket 1, B-4-Mobile bracket 2, B-5-Linear guide 2, B-6-Servo motor adapter flange 1, B-7-Servo motor adapter flange 2, B-8-Slider group 1, B-9-Slider group 2, B-10-Servo motor 1, B-11-Servo motor 2, B-12-Rack 1, B-13-Rack 2, B-14-Gear 1, B-15-Gear 2,

[0032] C-1-claw, C-2-claw base, C-3-guide column, C-4-linear bearing fixing plate, C-5-claw mounting plate, C-6 linear bearing, C-7-claw cylinder,

[0033] D-1-material receiving trough, D-2-slideway, D-3-blocking plate, D-4-connecting rod, D-5-material receiving installation base, D-6-baffle cylinder, D-7-aluminum rod detection switch,

[0034] E-1-push support, E-2-push plate, E-3-push cylinder, E-4-floating joint, E-5-slider set 3, E-6-linear guide 3,

[0035] F-1- Silo, F-2- Weighing support, F-3- Weighing sensor,

[0036] G-1- baffle, G-2- square tube bracket. DETAILED DESCRIPTION

[0037] The present invention is described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0038] according to Figure 1 As shown, an aluminum rod collecting and packaging mechanism includes a frame-A, a servo drive mechanism-B, a claw mechanism-C, a material receiving mechanism-D, a material pushing mechanism-E, a weighing silo-F, a material blocking mechanism-G, and a strapping machine-H.

[0039] according to Figure 2 , Figure 3As shown, the frame-A includes a frame body-A-1, a strapping machine mounting bracket-A-2, a connecting bracket-A-3, a servo drive mechanism bracket-A-5, a unloading bracket-A-6, and a unloading chute-A-7. The material receiving mechanism-D is connected to the connecting bracket-A-3, the weighing silo-F is connected to the connecting bracket-A-3, the servo drive mechanism-B is connected to the servo drive mechanism bracket-A-5, the claw mechanism-C is connected to the servo drive mechanism-B, the material receiving mechanism-D, the pushing mechanism-E and the material blocking mechanism-G are connected to the frame body-A-1, and the strapping machine-H is connected to the strapping machine mounting bracket-A-2.

[0040] according to Figure 4 , Figure 5 As shown, the servo drive mechanism -B includes a servo base -B-1, a linear guide 1-B-2, a movable bracket 1-B-3, a movable bracket 2-B-4, a linear guide 2-B-5, a servo motor adapter flange 1-B-6, a servo motor adapter flange 2-B-7, a slider group 1-B-8, a slider group 2-B-9, a servo motor 1-B-10, a servo motor 2-B-11, a rack 1-B-12, a rack 2-B-13, a gear 1-B-14, and a gear 2-B-15. The linear guide 1-B-2 and the rack 1-B-12 are connected to the servo base -B-1, the movable bracket 1-B-3 is connected to the slider group 1-B-8 at the top, the slider group 1-B-8 is closely matched with the linear guide 1-B-2, the servo motor adapter flange 1-B-6, the linear guide 2- B-5 and rack 2-B-13 are connected to the bottom of mobile bracket 1-B-3, servo motor adapter flange 1-B-6 is connected to servo motor 1-B-10, the top of servo motor 1-B-10 is connected to gear 1-B-14, gear 1-B-14 cooperates with rack 1-B-12, slider group 2-B-9 is connected to the top of mobile bracket 2-B-4, linear guide 2-B-5 cooperates with slider group 2-B-9, the bottom of mobile bracket 2-B-4 is connected to servo motor adapter flange 2-B-7, servo motor adapter flange 2-B-7 is connected to servo motor 2-B-11, the top of servo motor 2-B-11 is connected to gear 2-B-15, gear 2-B-15 cooperates with rack 2-B-13, and the bottom of mobile bracket 2-B-4 is also connected to claw cylinder -C-7.

[0041] according to Figure 6 , Figure 7As shown, the claw supporting mechanism-C includes a claw supporting mechanism-C-1, a claw supporting base-C-2, a guide column-C-3, a linear bearing fixing plate-C-4, a claw supporting mounting plate-C-5, a linear bearing-C-6, and a claw supporting cylinder-C-7. The claw supporting mechanism-C-1 is fixed on the claw supporting base-C-2, the claw supporting base-C-2 and the claw supporting mounting plate-C-5 are connected, the middle of the claw supporting mounting plate-C-5 and the movable end of the claw supporting cylinder-C-7 are connected, the ends of the guide column-C-3 are fixed on the left and right sides of the claw supporting mounting plate-C-5, the linear bearing fixing plate-C-4 is fixed on the head of the claw supporting cylinder-C-7, the linear bearing-C-6 are arranged on the left and right sides of the linear bearing fixing plate-C-4, the guide column-C-3 passes through the linear bearing-C-6, and the claw supporting cylinder-C-7 is fixed on the movable bracket 2-B-4 of the servo drive mechanism-B.

[0042] according to Figure 8 As shown, the material receiving mechanism -D includes a material receiving trough -D-1, a slide -D-2, a blocking plate -D-3, a connecting rod -D-4, a material receiving mounting base -D-5, a blocking plate cylinder -D-6, and an aluminum rod detection switch -D-7. The material receiving trough -D-1 is placed above the slide -D-2, two long holes are arranged on the slide -D-2, an aluminum rod detection switch -D-7 and a connecting rod -D-4 are arranged below the slide -D-2, the blocking plate -D-3 is connected to the blocking plate cylinder -D-6, the blocking plate -D-3 extends from the long hole arranged on the slide -D-2, the blocking plate cylinder -D-6 and the connecting rod -D-4 are both connected to the mounting base, and the material receiving mounting base -D-5 is connected to the frame -A.

[0043] according to Fig. 9 , Fig.10 As shown, the pushing mechanism E includes a pushing support E-1, a pushing plate E-2, a pushing cylinder E-3, a floating joint E-4, a slider group 3-E-5, and a linear guide 3-E-6. The pushing plate E-2 is connected to the pushing support E-1, a floating joint E-4 is arranged at the movable end of the pushing cylinder E-3, the floating joint E-4 is connected to the pushing support E-1, the pushing support E-1 is connected to the slider group 3-E-5, the slider group 3-E-5 is closely matched with the linear guide 3-E-6, and the pushing cylinder E-3 and the linear guide 3-E-6 are connected to the frame A.

[0044] according to Fig.11 , Fig.12 As shown, the weighing silo-F includes a silo-F-1, a weighing support-F-2, and a weighing sensor-F-3; the weighing sensor-F-3 is fixed on the weighing support-F-2, the weighing support-F-2 is connected to the connecting bracket-A-3, the silo-F-1 is arranged above the weighing sensor-F-3, and the weighing sensor-F-3 is arranged in two.

[0045] according to Fig.13 , Fig.14 As shown, the material blocking mechanism -G includes a baffle -G-1 and a square tube bracket -G-2. The baffle -G-1 and the square tube bracket -G-2 are welded as one body. The square tube bracket -G-2 is welded on the frame -A, close to one side of the weighing silo -F.

[0046] The working process of the present invention is as follows:

[0047] The present invention detects that the aluminum rod falls onto the slideway D-2 through the aluminum rod detection switch D-7, and the baffle cylinder D-6 rises to make the aluminum rod flush, and then the baffle cylinder D-6 falls, and the aluminum rod falls into the weighing bin F, and the push cylinder E-3 performs an alignment action according to the length of the aluminum rod. After the aluminum rod in the weighing bin F reaches the set weight, the baffle cylinder D-6 rises to prevent the aluminum rod from falling into the weighing bin F, and at this time, the claw cylinder C-7 at the bottom of the weighing bin F rises. After the claw mechanism-C is in place and removed, the baffle cylinder-D-6 falls down, and the claw mechanism-C moves the aluminum rod to the strapping machine-H through the movement of the servo drive mechanism-B in the X and Y directions for packaging. After packaging, the claw mechanism-C is moved to the unloading position through the servo drive mechanism-B, and the claw mechanism-C is lowered into place, and the aluminum rod package falls on the unloading bracket-A-6. After the claw mechanism-C rises, the aluminum rod package falls into the unloading chute-A-7 under the action of gravity to complete the unloading. After unloading, the servo drive mechanism-B makes the claw mechanism-C return to the bottom of the weighing bin-F to wait and start again.

[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum rod collection and packaging mechanism, characterized in that: It comprises a frame (A), a servo drive mechanism (B), a claw mechanism (C), a material receiving mechanism (D), a material pushing mechanism (E), a weighing bin (F), a material blocking mechanism (G), and a strapping machine (H); the frame (A) comprises a frame body (A-1), a strapping machine mounting bracket (A-2), a connecting bracket (A-3), a servo drive mechanism bracket (A-5), a material discharging bracket (A-6), and a material discharging chute (A-7); the material receiving mechanism (D) is connected to the connecting bracket (A-3), and the weighing bin (F) is connected to the connecting bracket (A-3); the servo drive mechanism (B) is connected to the servo drive mechanism bracket (A-5), the claw mechanism (C) is connected to the servo drive mechanism (B), the material receiving mechanism (D), the material pushing mechanism (E) and the material blocking mechanism (G) are connected to the frame body (A-1), and the strapping machine (H) is connected to the strapping machine mounting bracket (A-2); The servo drive mechanism (B) comprises a servo base (B-1), a linear guide rail 1 (B-2), a movable bracket 1 (B-3), a movable bracket 2 (B-4), a linear guide rail 2 (B-5), a servo motor adapter flange 1 (B-6), a servo motor adapter flange 2 (B-7), a slider group 1 (B-8), a slider group 2 (B-9), a servo motor 1 (B-10), a servo motor 2 (B-11), a rack 1 (B-12), a rack 2 (B-13), a gear 1 (B-14), and a gear 2 (B-15). The linear guide rail 1 (B-2) and the rack 1 (B-12) are connected to the servo base (B-1), the movable bracket 1 (B-3) is connected to the slider group 1 (B-8) at the top, the slider group 1 (B-8) and the linear guide rail 1 (B-2) are closely matched, and the servo motor adapter flange 1 (B-6) and the servo motor adapter flange 1 (B-6) are connected to the movable bracket 1 (B-3). ), the linear guide 2 (B-5), the rack 2 (B-13) are connected to the bottom of the mobile bracket 1 (B-3), the servo motor adapter flange 1 (B-6) is connected to the servo motor 1 (B-10), the top of the servo motor 1 (B-10) is connected to the gear 1 (B-14), the gear 1 (B-14) cooperates with the rack 1 (B-12), the slider group 2 (B-9) is connected to the top of the mobile bracket 2 (B-4), the linear guide 2 (B-5) and the slider group 2 (B-9) are tightly matched, the bottom of the mobile bracket 2 (B-4) is connected to the adapter flange 2, the adapter flange 2 is connected to the servo motor 2 (B-11), the top of the servo motor 2 (B-11) is connected to the gear 2 (B-15), the gear 2 (B-15) cooperates with the rack 2 (B-13), and the bottom of the mobile bracket 2 (B-4) is also connected to the claw cylinder (C-7); The claw supporting mechanism (C) comprises a claw supporting (C-1), a claw supporting base (C-2), a guide column (C-3), a linear bearing fixing plate (C-4), a claw supporting mounting plate (C-5), a linear bearing (C-6), and a claw supporting cylinder (C-7); the claw supporting (C-1) is fixed on the claw supporting base (C-2); the claw supporting base (C-2) and the claw supporting mounting plate (C-5) are connected; the middle of the claw supporting mounting plate (C-5) is connected to the movable end of the claw supporting cylinder (C-7); the ends of the guide column (C-3) are fixed on the left and right sides of the claw supporting mounting plate (C-5); the linear bearing fixing plate (C-4) is fixed on the head of the claw supporting cylinder (C-7); linear bearings (C-6) are arranged on the left and right sides of the linear bearing mounting plate; the guide column (C-3) passes through the linear bearing (C-6); and the claw supporting cylinder (C-7) is fixed on the movable bracket 2 (B-4) of the servo drive mechanism (B); The material receiving mechanism (D) comprises a material receiving trough (D-1), a slideway (D-2), a blocking plate (D-3), a connecting rod (D-4), a material receiving mounting base (D-5), a blocking plate cylinder (D-6), and an aluminum rod detection switch (D-7); the material receiving trough (D-1) is placed above the slideway (D-2); two long holes are arranged on the slideway (D-2); an aluminum rod detection switch (D-7) and a connecting rod (D-4) are arranged below the slideway (D-2); the blocking plate (D-3) is connected to the blocking plate cylinder (D-6); the blocking plate (D-3) extends from the long hole arranged on the slideway (D-2); the blocking plate cylinder (D-6) and the connecting rod (D-4) are both connected to the mounting base; and the material receiving mounting base (D-5) is connected to the frame (A); The pushing mechanism (E) comprises a pushing support (E-1), a pushing plate (E-2), a pushing cylinder (E-3), a floating joint (E-4), a slider group 3 (E-5), and a linear guide rail 3 (E-6); the pushing plate (E-2) is connected to the pushing support (E-1); a floating joint (E-4) is arranged at the movable end of the pushing cylinder (E-3); the floating joint (E-4) is connected to the pushing support (E-1); the pushing support (E-1) is connected to the slider group 3 (E-5); the slider group 3 (E-5) and the linear guide rail 3 (E-6) are closely matched; the pushing cylinder (E-3) and the linear guide rail 3 (E-6) are connected to the frame (A); The weighing silo (F) comprises a silo (F-1), a weighing support (F-2), and a weighing sensor (F-3); the weighing sensor (F-3) is fixed on the weighing support (F-2), the weighing support (F-2) is connected to the connecting bracket (A-3), and the silo (F-1) is arranged above the weighing sensor (F-3); The material blocking mechanism (G) comprises a baffle (G-1) and a square tube bracket (G-2). The baffle (G-1) and the square tube bracket (G-2) are welded together. The square tube is welded on the frame (A) near one side of the weighing bin (F).

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