An integrated production equipment for clamping, dispensing and curing
By designing an integrated production equipment for clamping, dispensing and curing, the automatic precise positioning and bonding of the central conductor and ferrite is achieved, which solves the problem of inconsistency caused by manual assembly and improves product performance and production efficiency.
Patent Information
- Application Number
- CN202010834429.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-08-19
AI Technical Summary
During the mass production process of circulators and isolators of 5G products, manual assembly leads to inconsistency between the central conductor and ferrite, which affects product performance, and has low production efficiency and high cost.
Design an integrated production equipment for clamping, dispensing and curing, adopting a semi-automated mode, and realizes precise positioning, automatic dispensing and UV curing of the central conductor and ferrite through rotating workbench, automatic locking components, dispensing devices and UV curing devices.
The concentricity between the central conductor and ferrite is improved, the electrical performance of the product is improved, the production efficiency and product quality are improved, and the labor intensity and cost are reduced.
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Abstract
Description
Technical Field
[0001] The present invention belongs to the field of advanced manufacturing and automation technology, and specifically relates to an integrated production equipment for clamping, dispensing and curing. Background Art
[0002] With the trend toward miniaturization and high performance in 5G products, previous specifications are far from meeting today's requirements. The center conductor and ferrite are the most critical components in 5G ring isolators, and their concentricity within the circulator must be ensured to guarantee the circulator's electrical performance.
[0003] Currently, mass production of circulators and isolators for microwave and RF communication devices requires manual assembly, resulting in poor assembly consistency, low production efficiency, and high costs. With the trend toward miniaturization and high performance in 5G products, previous specifications fall far short of today's requirements. Gyromagnetic ferrites and center-junction conductors are key components of circulators and isolators. These two components are bonded together using adhesives, which can easily cause the center-junction conductor to shift during the bonding process. This results in poor consistency between the two components, impacting product performance.
[0004] In order to improve the production efficiency of the center conductor and ferrite assembly, reduce labor, lower labor intensity, improve product quality, and meet the production needs of mass production, it is necessary to change the traditional manual assembly, which has poor assembly consistency, low production efficiency and high cost. Summary of the Invention
[0005] Purpose of the invention: The purpose of the present invention is to provide an integrated production equipment for clamping, gluing and curing, which adopts the method of gluing and bonding to overcome the disadvantages of the traditional center conductor and ferrite assembly, in which the concentricity is guaranteed by the size of the circulator cavity, resulting in high material costs and very high requirements for assembly precision, as well as low efficiency, complicated labor and easy errors in the production process.
[0006] Technical solution: The present invention provides an integrated production equipment for clamping, gluing and curing, comprising a machine platform, a manual operating table, four product clamping fixtures, a rotary workbench, a fixture pressing device, a fixture unlocking device, a gluing device, a UV curing device and an outer cover shell, wherein the outer cover shell is arranged on the machine platform, the manual operating table is fixedly arranged on the outer wall of the machine platform, the rotary workbench is arranged on the machine platform, and the rotary workbench is a four-index turntable, the machine platform covered by the outer cover shell is divided into four stations, namely, a fixture loading and unloading station, a fixture pressing and gluing station, a UV curing station and a fixture unlocking station, the four product clamping fixtures are all fixedly arranged on the rotary workbench, and the rotary workbench can drive the four product clamping fixtures to rotate, and the product clamping fixtures can be rotated. A product is provided, wherein the product clamping tooling can sequentially pass through a fixture loading and unloading station, a tooling pressing and gluing station, a UV curing station, and a tooling unlocking station. A group of support columns are provided on the upper end surface of the machine platform, and a horizontal support plate is provided on the upper end surface of the group of support columns. The tooling pressing device, the tooling unlocking device, and the UV curing device are all fixedly mounted on the horizontal support plate. The gluing device is fixedly mounted on the machine platform. The tooling pressing device and the gluing device are both located within the tooling pressing and gluing station area. The tooling unlocking device is located within the tooling unlocking station area. The UV curing device is located within the UV curing station area. The outer cover is a rectangular box structure, and one of the side walls of the outer cover is provided with an opening, which is arranged opposite to the fixture loading and unloading station. The integrated production equipment for clamping, gluing, and curing of the present invention realizes the function of gluing and bonding the center conductor to the ferrite. The dispensing equipment has a reasonable structure and is easy to operate. It uses semi-automatic equipment to replace the traditional manual production mode; it realizes the functions of precise positioning of the center conductor ferrite, automatic dispensing, and UV curing; it solves the problem of semi-automatic production of the center conductor and ferrite, and has good application value.
[0007] Furthermore, the above-mentioned integrated production equipment for clamping, dispensing and curing, the rotating workbench includes a speed regulating motor, a cam divider, a turntable and a group of turntable support seats, the speed regulating motor, cam divider and a group of turntable support seats are all fixedly arranged on the machine platform, the upper end of the turntable support seat is provided with a roller, the turntable is arranged on the roller of a group of turntable support seats, the speed regulating motor is connected to the cam divider, the cam divider is connected to the turntable, and the cam divider can drive the turntable to rotate, and the four product clamping tooling is fixedly arranged on the turntable in a circular array with the center of the turntable as the center of the circle.
[0008] Furthermore, the above-mentioned integrated production equipment for clamping, dispensing and curing, the product clamping tooling includes a rotating motor, a clamp, an elastic pressure head, two symmetrically arranged automatic locking components and a support base, the rotating motor, clamp, elastic pressure head and two symmetrically arranged automatic locking components are all arranged on the support base, the rotating motor and the clamp are connected, and the rotating motor can drive the clamp to rotate, a product is arranged on the clamp, the elastic pressure head is located directly above the clamp, and the elastic pressure head can be pressed directly above the clamp under the action of the driving device, the two symmetrically arranged automatic locking components are located on both sides of the clamp and the elastic pressure head along the vertical axis, and the two symmetrical The automatic locking assembly set can lock the elastic pressure head on the clamp, and two linear bearings are symmetrically arranged on the support base, and the two linear bearings are respectively located on both sides of the clamp and the elastic pressure head along the vertical axis, and the linear bearing is located between the automatic locking assembly and the clamp, and a vertical guide column is provided in the linear bearing, and the vertical guide column can move up and down in the linear bearing, and the upper end of the vertical guide column is connected to the lower pressure plate, and the automatic locking assembly is buckled on the lower pressure plate, and the elastic pressure head is fixedly arranged on the lower pressure plate, and the outer sleeve of the vertical guide column is provided with a spring 1, and the upper and lower ends of the spring 1 are respectively against the lower end surface of the lower pressure plate and the upper end surface of the linear bearing.
[0009] Furthermore, in the above-mentioned integrated production equipment for clamping, gluing and curing, the tooling pressing device includes a downward pressing cylinder and a pressing block. The downward pressing cylinder is fixedly arranged on the lower end surface of the horizontal support plate. The pressing block is connected to the piston rod of the downward pressing cylinder, and the downward pressing cylinder can drive the pressing block to be pressed on the lower pressing plate.
[0010] Furthermore, the above-mentioned integrated production equipment for clamping, dispensing and curing, the tool unlocking device includes a second downward pressure cylinder, an unlocking pressure plate, two groups of symmetrically arranged unlocking support plates and two symmetrically arranged cam follower pressure heads, the second downward pressure cylinder is fixedly arranged on the lower end surface of the horizontal support plate, the unlocking pressure plate and the piston rod of the second downward pressure cylinder are connected, the two groups of symmetrically arranged unlocking support plates are respectively arranged on the two opposite side walls of the unlocking pressure plate, the two groups of symmetrically arranged unlocking support plates and the two symmetrically arranged cam follower pressure heads are arranged in a one-to-one correspondence, and the cam follower pressure heads are arranged on the unlocking support plates, the two symmetrically arranged automatic locking components and the two symmetrically arranged cam follower pressure heads are arranged in a one-to-one correspondence, and the cam follower pressure heads can be pressed tightly on the automatic locking components.
[0011] Furthermore, the above-mentioned integrated production equipment for clamping, dispensing and curing, the dispensing device includes a dispensing support seat, a dispensing telescopic cylinder, a dispensing valve and a glue cylinder, the dispensing support seat is fixedly set on the machine platform, the dispensing telescopic cylinder is fixedly set on the dispensing support seat, the dispensing valve and the glue cylinder are both set on the dispensing telescopic cylinder, and the dispensing valve and the glue cylinder are connected, and the dispensing telescopic cylinder can drive the glue cylinder to move toward the side of the product clamping tooling.
[0012] Furthermore, in the above-mentioned integrated production equipment for clamping, dispensing and curing, the UV curing device includes a UV curing lamp support frame, a group of UV curing lamp support seats and a group of UV curing lamps, the UV curing lamp support frame is fixedly set on the lower end surface of the horizontal support plate, the group of UV curing lamp support seats are fixedly set on the UV curing lamp support frame, the group of UV curing lamp support seats and the group of UV curing lamps are arranged in a one-to-one correspondence, and the UV curing lamps are arranged on the UV curing lamp support seat.
[0013] Furthermore, in the above-mentioned integrated production equipment for clamping, dispensing and curing, the manual operating table is fixedly arranged on the side wall of the machine facing the opening.
[0014] It can be seen from the above technical solution that the present invention has the following beneficial effects: the integrated production equipment of clamping, dispensing and curing described in the present invention can realize the bonding of the center conductor and the ferrite, and ensure its concentricity, which greatly improves the electrical performance of the final product; the equipment has high production efficiency, high reliability, excellent precision, and good compatibility, which can effectively reduce labor, reduce labor intensity, and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the external structure of the integrated production equipment for clamping, dispensing and curing according to the present invention;
[0016] Figure 2 This is a schematic structural diagram of the integrated production equipment for clamping, dispensing, and curing according to the present invention;
[0017] Figure 3 This is a partial enlarged view of the integrated production equipment for clamping, dispensing, and curing according to the present invention;
[0018] Figure 4 Schematic diagram of the structure of the rotary workbench of the present invention;
[0019] Figure 5 This is a structural schematic diagram of the product pressing device with a locking structure according to the present invention when the lock is opened;
[0020] Figure 6 This is a schematic structural diagram of the product pressing device with a locking structure according to the present invention when the lock is fastened;
[0021] Figure 7 Schematic diagram of the structure of the clamp of the present invention;
[0022] Figure 8 The explosion of the clamp of the present invention Figure 1 ;
[0023] Figure 9 The explosion of the clamp of the present invention Figure 2 ;
[0024] Figure 10 A top view of the clamp of the present invention;
[0025] Figure 11 This is a schematic structural diagram of the automatic locking assembly of the present invention;
[0026] Figure 12 This is an exploded view of the automatic locking assembly of the present invention;
[0027] Figure 13 This is a schematic structural diagram of the elastic pressure head of the present invention;
[0028] Figure 14 Exploded view of the elastic pressure head of the present invention
[0029] Figure 15 This is a schematic structural diagram of the tooling pressing device of the present invention;
[0030] Figure 16 This is a schematic structural diagram of the tool unlocking device of the present invention;
[0031] Figure 17 This is a schematic structural diagram of the tooling pressing device of the present invention when in use;
[0032] Figure 18 This is a schematic diagram of the structure of the tool unlocking device of the present invention when in use;
[0033] Figure 19 It is a structural schematic diagram of the dispensing device of the present invention;
[0034] Figure 20 It is a structural schematic diagram of the UV curing device of the present invention.
[0035] Figure: Machine 1, support column 11, horizontal support plate 12, manual operation table 2, product clamping fixture 3, rotating motor 301, fixture 302, elastic pressure head 303, automatic locking assembly 304, support base 305, linear bearing 306, vertical guide column 307, lower pressure plate 308, spring 1 309, positioning fixture body 310, button 311, spring 2 312, fixing block 313, screw 1 314, rectangular protrusion 315 , fixing seat 1 316, limit screw 317, locking nut 318, spring 319, rotating shaft 1 320, buckle 321, gasket 322, rectangular groove 1 323, pressure head body 324, latch 325, pressure head fixing sleeve 326, guide pin 327, spring 4 328, pressure head guide sleeve 329, bearing 1 330, waist-shaped through hole 1 331, circular through hole 2 332, circular through hole 3 333, circular through hole 4 334, lower base 3 35, vertical support plate 336, upper support plate 337, coupling 1 338, rotating shaft 339, push block 340, circular through hole 5 341, avoidance groove 342, positioning block 343, hemispherical positioning protrusion 344, U-shaped groove 345, inclined surface 1 346, flat surface 347, ferrite 1 349, center conductor 350, ferrite 2 351, rotary table 4, speed control motor 41, cam divider 42, turntable 43, turntable support Seat 44, roller 45, tooling clamping device 5, downward pressure cylinder 1 51, pressure block 52, tooling unlocking device 6, downward pressure cylinder 2 61, unlocking pressure plate 62, unlocking support plate 63, cam follower pressure head 64, dispensing device 7, dispensing support seat 71, dispensing telescopic cylinder 72, dispensing valve 73, glue cylinder 74, UV curing device 8, UV curing lamp support frame 81, UV curing lamp support seat 82, UV curing lamp 83, outer cover shell 9, opening 91. DETAILED DESCRIPTION
[0036] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise explicitly specified.
[0039] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0040] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0041] Example 1
[0042] like Figure 1-3The integrated production equipment for clamping, dispensing and curing shown in the figure comprises a machine 1, a manual operating table 2, four product clamping fixtures 3, a rotary workbench 4, a fixture pressing device 5, a fixture unlocking device 6, a dispensing device 7, a UV curing device 8 and an outer cover shell 9, wherein the outer cover shell 9 is covered on the machine 1, the manual operating table 2 is fixedly arranged on the outer wall of the machine 1, the rotary workbench 4 is arranged on the machine 1, and the rotary workbench 4 is a four-division turntable, and the machine 1 covered by the outer cover shell 9 is divided into four stations, namely, a fixture loading and unloading station, a fixture pressing and dispensing station, a UV curing station and a fixture unlocking station, the four product clamping fixtures 3 are all fixedly arranged on the rotary workbench 4, and the rotary workbench 4 can drive the four product clamping fixtures 3 to rotate, and products can be set on the product clamping fixtures 3. The product clamping fixture 3 can sequentially pass through the fixture loading and unloading station, the fixture pressing and gluing station, the UV curing station, and the fixture unlocking station. A set of support columns 11 are provided on the upper end surface of the machine 1. A horizontal support plate 12 is provided on the upper end surface of the set of support columns 11. The fixture pressing device 5, the fixture unlocking device 6, and the UV curing device 8 are all fixedly mounted on the horizontal support plate 12. The gluing device 7 is fixedly mounted on the machine 1. The fixture pressing device 5 and the gluing device 7 are both located in the fixture pressing and gluing station area. The fixture unlocking device 6 is located in the fixture unlocking station area. The UV curing device 8 is located in the UV curing station area. The outer cover 9 is a rectangular box structure, and one of the side walls of the outer cover 9 is provided with an opening 91. The opening 91 is arranged opposite the fixture loading and unloading station. In addition, the manual operation table 2 is fixedly mounted on the side wall of the machine 1 opposite the opening 91.
[0043] like Figure 4 The rotating workbench 4 shown includes a speed regulating motor 41, a cam divider 42, a turntable 43 and a group of turntable support seats 44. The speed regulating motor 41, the cam divider 42 and the group of turntable support seats 44 are all fixedly arranged on the machine 1. The upper end of the turntable support seat 44 is provided with a roller 45. The turntable 43 is arranged on the roller 45 of a group of turntable support seats 44. The speed regulating motor 41 is connected to the cam divider 42, and the cam divider 42 is connected to the turntable 43, and the cam divider 42 can drive the turntable 43 to rotate. The four product clamping fixtures 3 are fixedly arranged on the turntable 43 in a circular array with the center of the turntable 43 as the center of the circle. The cam divider turntable adopts a four-index turntable. The first station is for loading and unloading the fixture, the second station is for tooling pressing and dispensing, the third station is for UV curing, and the fourth station is for tooling unlocking. A cam follower support device is designed under the turntable at the tooling pressing and unlocking stations to reduce the impact deformation of the turntable caused by long-term cylinder downward pressure.
[0044] Example 2
[0045] like Figure 5 、 6 The product clamping tool 3 shown includes a rotating motor 301, a clamp 302, an elastic pressure head 303, two symmetrically arranged automatic locking components 304 and a support base 305. The rotating motor 301, the clamp 302, the elastic pressure head 303 and the two symmetrically arranged automatic locking components 304 are all arranged on the support base 305. The rotating motor 301 and the clamp 302 are connected, and the rotating motor 301 can drive the clamp 302 to rotate. A product is arranged on the clamp 302. The elastic pressure head 303 is located directly above the clamp 302, and the elastic pressure head 303 can be pressed directly above the clamp 302 under the action of the driving device. The two symmetrically arranged automatic locking components 304 are located on both sides of the clamp 302 and the elastic pressure head 303 along the vertical axis, and the two symmetrically arranged automatic locking components 304 can lock the elastic pressure head 303 on the clamp 302. Among them, two linear bearings 306 are symmetrically arranged on the support base 305. The two linear bearings 306 are respectively located on both sides of the vertical axis of the clamp 302 and the elastic pressure head 303, and the linear bearing 306 is located between the automatic locking component 304 and the clamp 302. A vertical guide column 307 is provided in the linear bearing 306. The vertical guide column 307 can move up and down in the linear bearing 306. The upper end of the vertical guide column 307 is connected to the lower pressure plate 308, and the elastic pressure head 303 is fixedly set on the lower pressure plate 308. In addition, the outer sleeve of the vertical guide column 307 is provided with a spring 1 309, and the upper and lower ends of the spring 1 309 are respectively against the lower end surface of the lower pressure plate 308 and the upper end surface of the linear bearing 306.
[0046] like Figure 7-10The fixture 302 shown includes a positioning fixture body 310, a button 311, a second spring 312, a fixing block 313 and a first screw 314. The positioning fixture body 310 is connected to the rotating motor 301. The fixing block 313 is fixed to the side wall of the upper end of the positioning fixture body 310 by the first screw 314. The button 311 radially penetrates the upper end of the positioning fixture body 310. The second spring 312 is arranged between the button 311 and the fixing block 313. A set of rectangular protrusions 315 are provided on the upper end surface of the positioning fixture body 310, and a push block 340 is provided on the upper end surface of the end of the button 311 near the fixed block 313. The set of rectangular protrusions 315 and the push block 340 are on the same circumference. The product can be placed in the circular space where the set of rectangular protrusions 315 and the push block 340 are located. A U-shaped groove 345 is provided on the vertical side wall of the positioning fixture body 310, and the fixed block 313 is fixed in the U-shaped groove 345 by a screw 314. A fifth circular through hole 341 is radially defined within the positioning fixture body 310. The button 311 is positioned within this fifth circular through hole 341, with the end of the button 311 extending beyond the outer wall of the positioning fixture body 310 away from the fifth circular through hole 341. A clearance groove 342 is defined at the upper end of the fixing block 313, into which the push block 340 can be placed. At least one positioning block 343 is provided on the upper end surface of the positioning fixture body 310, each of which is provided with a hemispherical positioning protrusion 344. Ferrite 1 349, a center conductor 350, and ferrite 2 351 are manually placed in the fixture outside the tooling. The elastic button on the fixture 302 is pressed while placing the material. After the product is placed, the button is released, causing the two ferrites to be pushed to one side by the elastic mechanism, compressing the product while reducing concentricity deviation between the two ferrites.
[0047] like Figure 11 、 12The automatic locking assembly 304 shown includes a fixing seat 316, a limit screw 317, a locking nut 318, a spring 319, a rotating shaft 320, a buckle 321 and a gasket 322. The fixing seat 316 is fixedly arranged on the upper end surface of the support base 305, and the upper end surface of the fixing seat 316 is provided with a rectangular groove 323. The two ends of the rotating shaft 320 are respectively mounted on the outer wall of the fixing seat 316 at the position of the rectangular groove 323. The gasket 322 is fixedly arranged on the outer wall of the rotating shaft 320. The tightening nut 318 is threadedly connected to the rotating shaft 1 320, and the locking nut 318 can lock the limiting screw 317 on the fixing seat 1 316. The lower end of the buckle 321 is sleeved on the rotating shaft 1 320, and the lower end of the buckle 321 is located in the rectangular groove 1 323. The limiting screw 317 is fixedly set on the upper end of the fixing seat 1 316, and one end of the limiting screw 317 extends into the rectangular groove 1 323. The lower end of the buckle 321 can be against the end of the limiting screw 317 located in the rectangular groove 1 323. One end of spring three 319 is fixedly set on fixing seat one 316, and the other end of spring three 319 is located in rectangular groove one 323. The spring three 319 is located just above the limit screw 317. The end of the spring three 319 located in the rectangular groove one 323 abuts against the side wall of the buckle 321. The buckle 321 can be pressed tightly on the upper end surface of the lower pressure plate 308. The upper end of the buckle 321 is provided with a buckle body. The upper end surface of the buckle body is provided with an inclined surface one 346, and the lower end surface of the buckle body is provided with a flat surface 347. The buckle body is pressed tightly against the upper end surface of the lower pressure plate 308. During the downward pressing process of the dynamic assembly, the lower pressing plate 308 can be driven to press against the inclined surface 1 346, causing the buckle 321 to rotate around the rotation axis 1 320. The buckle 321 opens to both sides, and the lower pressing plate 308 moves downward beyond the lower end of the inclined surface 1 346. Under the action of the rebound force of the spring 3 319, the buckle 321 is pushed to rotate in the opposite direction around the rotation axis 1 320, so that the plane 347 fits with the upper end surface of the lower pressing plate 308. The buckles 321 of the two symmetrically arranged automatic locking components 304 are respectively fastened to the edges on both sides of the lower pressing plate 308. The automatic locking of the tooling is pressed down by the equipment's pressing mechanism, so that the elastic pressure head presses the product. After the pressing mechanism is released, the buckle remains locked.
[0048] like Figure 13 、 14The elastic pressure head 303 shown includes a pressure head body 324, a latch 325, a pressure head fixing sleeve 326, a guide pin 327, a spring four 328, a pressure head guide sleeve 329 and a bearing one 330, wherein the bearing one 330 is arranged on the lower pressure plate 308, the upper end of the pressure head guide sleeve 329 is connected to the bearing one 330, the spring four 328 is arranged in the pressure head guide sleeve 329 along the vertical direction, the guide pin 327 is arranged on the pressure head guide sleeve 329, and the lower end of the spring four 328 is connected to the guide pin 327. The upper end of the pressure head fixing sleeve 326 is arranged in the pressure head guide sleeve 329, and the upper end of the pressure head fixing sleeve 326 extending into the pressure head guide sleeve 329 is sleeved on the guide pin 327, and the pin 325 is arranged on the lower end of the pressure head fixing sleeve 326 extending out of the pressure head guide sleeve 329, the upper end of the pressure head body 324 is arranged in the pressure head fixing sleeve 326, and the upper end of the pressure head body 324 arranged in the pressure head fixing sleeve 326 is sleeved on the pin 325, and the pressure head body 324 is made of elastomeric material. A waist-shaped through hole 1 331 is provided in the radial direction of the pressure head guide sleeve 329, and the waist-shaped through hole 1 331 is arranged in the vertical direction. The guide pin 327 is arranged in the waist-shaped through hole 1 331, and the guide pin 327 can move up and down in the waist-shaped through hole 1 331. A circular through hole 2 332 and a circular through hole 3 333 are provided in the radial direction of the pressure head fixing sleeve 326, and the guide pin 327 can be inserted into the circular through hole 2 332. A circular through hole 4 334 is provided at the upper end of the pressure head body 324, and the pin 325 can be inserted into the circular through hole 3 333 and the circular through hole 4 334.
[0049] In the above structure, the support base 305 includes a lower base plate 335, two symmetrically arranged vertical support plates 336, and an upper support plate 337. The two symmetrically arranged vertical support plates 336 are fixedly mounted on the lower base plate 335, and the upper support plate 337 is fixedly mounted on the upper end surfaces of the two symmetrically arranged vertical support plates 336. The rotary motor 301 is fixedly mounted between the two symmetrically arranged vertical support plates 336. The automatic locking assembly 304 and the linear bearing 306 are both fixedly mounted on the upper support plate 337. The rotary motor 301 has a coupling 1 338 connected to its shaft, which is connected to a rotary shaft 339. The rotary shaft 339 is connected to the upper support plate 337 via a bearing. The fixture 302 is mounted on the rotary shaft 339. The rotary motor 301 drives the fixture 302 to rotate while dispensing glue. The elastic pressing head 303 has a built-in bearing that allows it to rotate with the motor.
[0050] The present invention is used to position ferrite 1 349, center conductor 350, and ferrite 2 351, facilitating glue dispensing at subsequent workstations. The glue dispensing tooling design uses an elastic self-clamping fixture to ensure the concentricity of the ferrite and center conductor. An automatic lock clamp presses the ferrite and center conductor together. During glue dispensing, a rotary motor rotates to the desired angle to dispense glue.
[0051] It provides a good solution for achieving precise positioning of the center conductor and ferrite and automatic dispensing, and can improve product quality, accuracy and consistency. The high-precision fixture ensures the concentricity of the two ferrites and the center conductor. The automatic locking allows the elastic pressure head to press the product, keeping the product in a compact state during the dispensing and UV curing process, thereby achieving the purpose of bonding and ensuring concentricity.
[0052] Example 3
[0053] like Figure 15 、 17 The illustrated tooling clamping device 5 includes a downward pressure cylinder 51 and a pressure block 52. The downward pressure cylinder 51 is fixedly mounted on the lower end surface of the horizontal support plate 12. The pressure block 52 is connected to the piston rod of the downward pressure cylinder 51. The downward pressure cylinder 51 drives the pressure block 52 to press against the lower pressure plate 308. The tooling clamping mechanism compresses the tooling via the downward pressure cylinder, causing the tooling's automatic locking mechanism to compress the product.
[0054] like Figure 16 、 18 The illustrated tool unlocking device 6 includes a second pressing cylinder 61, an unlocking pressure plate 62, two sets of symmetrically arranged unlocking support plates 63, and two symmetrically arranged cam follower pressure heads 64. The second pressing cylinder 61 is fixedly arranged on the lower end surface of the horizontal support plate 12. The unlocking pressure plate 62 is connected to the piston rod of the second pressing cylinder 61. The two sets of symmetrically arranged unlocking support plates 63 are respectively arranged on two opposite side walls of the unlocking pressure plate 62. The two sets of symmetrically arranged unlocking support plates 63 and the two symmetrically arranged cam follower pressure heads 64 are arranged in a one-to-one correspondence, and the cam follower pressure heads 64 are arranged on the unlocking support plate 63. The two symmetrically arranged automatic locking components 304 and the two symmetrically arranged cam follower pressure heads 64 are arranged in a one-to-one correspondence, and the cam follower pressure heads 64 can be pressed against the automatic locking components 304. The tool automatic unlocking mechanism opens the tool automatic lock by a pressing cylinder, loosens the pressure on the fixture, and facilitates manual removal of the fixture by the next workstation.
[0055] like Figure 19The dispensing device 7 shown includes a dispensing support seat 71, a dispensing telescopic cylinder 72, a dispensing valve 73, and a glue cartridge 74. The dispensing support seat 71 is fixedly mounted on the machine 1, and the dispensing telescopic cylinder 72 is fixedly mounted on the dispensing support seat 71. The dispensing valve 73 and the glue cartridge 74 are both mounted on the dispensing telescopic cylinder 72, and the dispensing valve 73 and the glue cartridge 74 are connected. The dispensing telescopic cylinder 72 can drive the glue cartridge 74 to move toward the side of the product clamping fixture 3. Glue is dispensed on the center conductor and the side of the ferrite using a high-precision jet valve. Before a glue dot is dispensed, the fixture motor rotates and dispenses the next dot, for a total of four dots. When dispensing is required, the cylinder drives the jet valve forward, dispensing is completed, and the cylinder retracts.
[0056] like Figure 20 The UV curing device 8 shown includes a UV curing lamp support frame 81, a set of UV curing lamp support seats 82, and a set of UV curing lamps 83. The UV curing lamp support frame 81 is fixedly mounted on the lower end surface of the horizontal support plate 12, and the set of UV curing lamp support seats 82 are fixedly mounted on the UV curing lamp support frame 81. The set of UV curing lamp support seats 82 and the set of UV curing lamps 83 are arranged in a one-to-one correspondence, and the UV curing lamps 83 are mounted on the UV curing lamp support seats 82. After the glue is applied, it is cured using a UV lamp, with each glue point equipped with a separate UV lamp.
[0057] The working steps of the integrated production equipment of clamping, dispensing and curing of the present invention are as follows:
[0058] S1. Initially, a number of ferrite 1 349, a center conductor 350, and ferrite 2 351 are placed on the manual operation table 2. First, ferrite 1 349, the center conductor 350, and ferrite 2 351 are clamped on the product clamping tool 3.
[0059] S2, the lower pressing plate 308 is located above the buckle 321, and the automatic locking assembly 304 is in the open state;
[0060] S3. Press button 311. Button 311 pushes push block 340 away from positioning fixture body 310. Ferrite 1 349, center conductor 350, and ferrite 2 351 are placed on the upper end surface of positioning fixture body 310 in order from top to bottom. Ferrite 1 349, center conductor 350, and ferrite 2 351 are located within a set of rectangular protrusions 315.
[0061] S4. Release the button 311. Under the elastic restoring force of the second spring 312, the push block 340 is pushed toward the positioning fixture body 310. The push block 340 pushes the two ferrites 1 349 and 2 ferrites 351 to one side, thereby compressing the ferrite 1 349, the center conductor 350, and the ferrite 2 351 and reducing the concentricity deviation of the ferrites 1 349 and 2 ferrites 351.
[0062] S5, the speed regulating motor 41 drives the cam divider 42 to start, thereby driving the turntable 43 to rotate 90 degrees, and the product clamping tool 3 with the ferrite 1 349, the center conductor 350 and the ferrite 2 351 clamped is rotated from the fixture loading and unloading station to the tooling pressing and dispensing station;
[0063] S6. The downward pressure cylinder 51 drives the pressure block 52 to move downward, and the pressure block 52 drives the lower pressure plate 308 to move downward. The lower pressure plate 308 contacts the inclined surface 1 346 of the buckle 321. As the lower pressure plate 308 gradually moves downward, the buckle 321 is pushed to rotate around the rotating shaft 1 320. The buckle 321 opens to both sides until the lower pressure plate 308 moves downward and exceeds the lower end edge of the inclined surface 1 346.
[0064] S7: Under the elastic restoring force of spring three 319, buckle 321 is pushed to rotate in the opposite direction around rotation axis one 320 in step S4, and buckle 321 returns to its initial position. The upper end surface of lower pressing plate 308 is in contact with plane 347, and now the pressing head body 324 is pressed tightly against ferrite one 349.
[0065] S8, the rotating motor 301 is started, driving the clamp 302 and the elastic pressing head 303 to rotate synchronously, and the clamp 302 and the elastic pressing head 303 are dispensing the ferrite 1 349, the center conductor 350 and the ferrite 2 351 while rotating;
[0066] S9, when dispensing glue, the rotating motor 301 drives the fixture 302 and the elastic pressure head 303 to rotate a certain angle, the rotating motor 301 stops, and the dispensing telescopic cylinder 72 drives the dispensing valve 73 and the glue cylinder 74 to extend to the side of the product clamping fixture 3, and dispense glue on the ferrite 1 349, the center conductor 350 and the ferrite 2 351;
[0067] S10, repeating the above step S9, dispensing glue at several points on the ferrite 1 349, the center conductor 350 and the ferrite 2 351, until the ferrite 1 349, the center conductor 350 and the ferrite 2 351 are completely dispensed;
[0068] S11, the speed regulating motor 41 drives the cam divider 42 to start, thereby driving the turntable 43 to rotate 90 degrees, rotating the product clamping tool 3 from the tooling pressing and dispensing station to the UV curing station, and the UV curing lamp 83 cures the dispensed glue;
[0069] S12, after curing is completed, the speed regulating motor 41 drives the cam divider 42 to start, thereby driving the turntable 43 to rotate 90 degrees, rotating the product clamping tool 3 from the UV curing station to the tool unlocking station, and the piston rod of the second pressing cylinder 61 extends, pushing the unlocking pressure plate 62 downward, and the unlocking pressure plate 62 drives two symmetrically arranged cam follower pressure heads 64 to press and open the buckle 321;
[0070] S13. The piston rod of the second pressing cylinder 61 is retracted, and the unlocking pressure plate 62 rises. The lower pressure plate 308 rises along with the unlocking pressure plate 62 under the elastic restoring force of the first spring 309 until the lower pressure plate 308 is higher than the buckle 321, thereby opening the buckle 321. At this time, the elastic pressure head 303 is separated from the product on the clamp 302.
[0071] S14, the speed regulating motor 41 drives the cam divider 42 to start, thereby driving the turntable 43 to rotate 90 degrees, rotating the product clamping tool 3 from the tool unlocking station to the fixture loading and unloading station, pressing and holding the button 311, and taking out the ferrite 1 349, the center conductor 350 and the ferrite 2 351 that have been glued from the fixture 302, and at the same time putting the ferrite 1 349, the center conductor 350 and the ferrite 2 351 to be glued into the fixture 302.
[0072] S15. Repeat the above steps S1-S14 continuously.
[0073] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements can be made without departing from the principles of the present invention. These improvements should also be regarded as the scope of protection of the present invention.
Claims
1. An integrated production equipment for clamping, dispensing and curing, characterized by: The invention comprises a machine (1), a manual operation table (2), four product clamping fixtures (3), a rotary worktable (4), a fixture pressing device (5), a fixture unlocking device (6), a glue dispensing device (7), a UV curing device (8) and an outer cover shell (9), wherein the outer cover shell (9) is arranged on the machine (1), the manual operation table (2) is fixedly arranged on the outer wall of the machine (1), the rotary worktable (4) is arranged on the machine (1), and the rotary worktable (4) is a four-index turntable, the machine (1) covered by the outer cover shell (9) is divided into four workstations, namely, a fixture loading and unloading station, a fixture pressing and glue dispensing station, a UV curing station and a fixture unlocking station, the four product clamping fixtures (3) are all fixedly arranged on the rotary worktable (4), and the rotary worktable (4) can drive the four product clamping fixtures (3) to rotate, products can be arranged on the product clamping fixtures (3), and the product clamping fixtures (3) can be placed on the product clamping fixtures (3). The fixture (3) can sequentially pass through the fixture loading and unloading station, the fixture pressing and gluing station, the UV curing station and the fixture unlocking station. A group of support columns (11) are provided on the upper end surface of the machine platform (1). A horizontal support plate (12) is provided on the upper end surface of the group of support columns (11). The fixture pressing device (5), the fixture unlocking device (6) and the UV curing device (8) are all fixedly arranged on the horizontal support plate (12). The gluing device (7) is fixedly arranged on the machine platform (1). The fixture pressing device (5) and the gluing device (7) are both located in the fixture pressing and gluing station area. The fixture unlocking device (6) is located in the fixture unlocking station area. The UV curing device (8) is located in the UV curing station area. The outer cover shell (9) is a rectangular box structure, and one of the side walls of the outer cover shell (9) is provided with an opening (91). The opening (91) is arranged opposite to the fixture loading and unloading station.The product clamping tool (3) comprises a rotating motor (301), a clamp (302), an elastic pressure head (303), two symmetrically arranged automatic locking components (304) and a support base (305); the rotating motor (301), the clamp (302), the elastic pressure head (303) and the two symmetrically arranged automatic locking components (304) are all arranged on the support base (305); the rotating motor (301) and the clamp (302) are connected, and the rotating motor (301) can drive the clamp (30 2) rotation, a product is arranged on the clamp (302), the elastic pressing head (303) is located directly above the clamp (302), and the elastic pressing head (303) can be pressed directly above the clamp (302) under the action of the driving device, the two symmetrically arranged automatic locking components (304) are located on both sides of the clamp (302) and the elastic pressing head (303) along the vertical axis, and the two symmetrically arranged automatic locking components (304) can lock the elastic pressing head (303) on the clamp (302), Two linear bearings (306) are symmetrically arranged on the support base (305), and the two linear bearings (306) are respectively located on both sides of the clamp (302) and the elastic pressure head (303) along the vertical axis, and the linear bearing (306) is located between the automatic locking component (304) and the clamp (302), and a vertical guide column (307) is arranged in the linear bearing (306), and the vertical guide column (307) can move up and down in the linear bearing (306), and the vertical guide column (307) The upper end of the lower pressing plate (308) is connected to the upper end of the lower pressing plate (308), the automatic locking assembly (304) is buckled on the lower pressing plate (308), the elastic pressing head (303) is fixedly arranged on the lower pressing plate (308), the outer sleeve of the vertical guide column (307) is provided with a spring 1 (309), and the upper and lower ends of the spring 1 (309) are respectively against the lower end surface of the lower pressing plate (308) and the upper end surface of the linear bearing (306); the manual operation table (2) is fixedly arranged on the side wall of the machine table (1) opposite to the opening (91). ; 2. The integrated production equipment for clamping, dispensing and curing according to claim 1 is characterized in that: The rotating worktable (4) comprises a speed regulating motor (41), a cam divider (42), a turntable (43) and a group of turntable support seats (44); the speed regulating motor (41), the cam divider (42) and the group of turntable support seats (44) are all fixedly arranged on the machine platform (1); a roller (45) is provided at the upper end of the turntable support seat (44); the turntable (43) is arranged on the roller (45) of the group of turntable support seats (44); the speed regulating motor (41) and the cam divider (42) are connected; the cam divider (42) and the turntable (43) are connected; and the cam divider (42) can drive the turntable (43) to rotate; and the four product clamping fixtures (3) are fixedly arranged on the turntable (43) in a circular array with the center of the turntable (43) as the center of the circle.
3. The integrated production equipment for clamping, dispensing and curing according to claim 1 is characterized in that: The tooling clamping device (5) comprises a downward pressing cylinder (51) and a pressing block (52), wherein the downward pressing cylinder (51) is fixedly arranged on the lower end surface of the horizontal support plate (12), the pressing block (52) is connected to the piston rod of the downward pressing cylinder (51), and the downward pressing cylinder (51) can drive the pressing block (52) to be pressed on the lower pressing plate (308).
4. The integrated production equipment for clamping, dispensing and curing according to claim 1 is characterized in that: The tool unlocking device (6) comprises a second downward pressing cylinder (61), an unlocking pressure plate (62), two groups of symmetrically arranged unlocking support plates (63) and two symmetrically arranged cam follower pressure heads (64); the second downward pressing cylinder (61) is fixedly arranged on the lower end surface of the horizontal support plate (12); the unlocking pressure plate (62) is connected to the piston rod of the second downward pressing cylinder (61); the two groups of symmetrically arranged unlocking support plates (63) are respectively arranged on two opposite side walls of the unlocking pressure plate (62); the two groups of symmetrically arranged unlocking support plates (63) and the two symmetrically arranged cam follower pressure heads (64) are arranged in a one-to-one correspondence, and the cam follower pressure heads (64) are arranged on the unlocking support plate (63); the two symmetrically arranged automatic locking components (304) and the two symmetrically arranged cam follower pressure heads (64) are arranged in a one-to-one correspondence, and the cam follower pressure heads (64) can be pressed on the automatic locking components (304).
5. The integrated production equipment for clamping, dispensing and curing according to claim 1 is characterized in that: The glue dispensing device (7) comprises a glue dispensing support seat (71), a glue dispensing telescopic cylinder (72), a glue dispensing valve (73) and a glue cylinder (74); the glue dispensing support seat (71) is fixedly arranged on the machine platform (1); the glue dispensing telescopic cylinder (72) is fixedly arranged on the glue dispensing support seat (71); the glue dispensing valve (73) and the glue cylinder (74) are both arranged on the glue dispensing telescopic cylinder (72); the glue dispensing valve (73) and the glue cylinder (74) are connected; and the glue dispensing telescopic cylinder (72) can drive the glue cylinder (74) to move toward one side of the product clamping tooling (3).
6. The integrated production equipment for clamping, dispensing and curing according to claim 1 is characterized in that: The UV curing device (8) comprises a UV curing lamp support frame (81), a group of UV curing lamp support seats (82) and a group of UV curing lamps (83); the UV curing lamp support frame (81) is fixedly arranged on the lower end surface of the horizontal support plate (12); the group of UV curing lamp support seats (82) are fixedly arranged on the UV curing lamp support frame (81); the group of UV curing lamp support seats (82) and the group of UV curing lamps (83) are arranged in a one-to-one correspondence, and the UV curing lamps (83) are arranged on the UV curing lamp support seats (82).
Citation Information
Patent Citations
Integrated dispensing equipment
CN212238014U