Cleaning device built into air duct, air conditioning duct and system, and vehicle

By designing a cleaning device built into the air duct, using the combination of slide rails, cleaning mechanisms and cleaning motors, the automatic cleaning of the air ducts of air conditioning is achieved, solving the problems of low automation and poor cleaning effects in the existing technology, and realizing the Efficient and comprehensive air duct cleaning.

CN111871904BActive Publication Date: 2025-02-14GREE ELECTRIC APPLIANCE INC OF ZHUHAI
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Patent Information

Application Number
CN202010702185.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-18
Publication Date
2025-02-14
Estimated Expiration
2040-07-18

AI Technical Summary

Technical Problem

The existing air conditioner air duct cleaning system has low degree of automation and complex technical solutions have technical requirements for operators, and cannot achieve a comprehensive cleaning effect.

Method used

Design a cleaning device built into the air duct, including a slide rail, a cleaning mechanism and a cleaning motor. Through a simple mechanical structure and an electrical control system, the automatic reciprocating movement of the cleaning mechanism in the air duct is realized, combining the centrifugal brush head and the second brush The head rotates simultaneously to achieve all-round deep cleaning.

Benefits of technology

It realizes automatic cleaning of air conditioning ducts without manual assist, with high degree of automation, and comprehensive coverage of cleaning effects. At the same time, the cleaning device is easy to disassemble and can be recycled.

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Abstract

The present invention provides a cleaning device built into an air duct, an air conditioning air duct system and a vehicle, and relates to the technical field of air conditioning air duct cleaning. The cleaning device includes a slide rail, a cleaning mechanism and a cleaning motor, wherein the slide rail is arranged on the inner wall of the air duct along the air flow direction of the air duct; the cleaning mechanism includes a slide frame slidably matched with the slide rail, a cleaning component fixed on the slide frame, and a cleaning motor driving the cleaning component to perform a cleaning action, so that the cleaning mechanism as a whole can be slidably arranged on the slide rail; the cleaning motor is fixed on the slide frame and is connected to the cleaning component by driving; when the cleaning mechanism is driven by the slide frame to reciprocate along the slide rail, the cleaning component is driven by the cleaning motor to perform a cleaning action on the inner wall of the air duct. Through a simple structural design, the air duct of the air conditioning system is automatically cleaned without manual assistance, and the degree of automation is high. At the same time, the entire cleaning mechanism is detachable, and the cleaning brush head can be cleaned and replaced.
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Description

Technical Field

[0001] The present invention relates to the technical field of cleaning air ducts of air conditioners, and in particular to a cleaning device built into an air duct, an air duct system of an air conditioner, and a vehicle. Background Art

[0002] After the car air conditioner has been used for a period of time, a lot of dust will accumulate in the air duct. Due to the structure of the air conditioner, it is difficult to clean the dust in the air duct. Nowadays, people pay more and more attention to healthy life. The dust accumulated in the air duct has greatly affected the health of users, so it needs to be cleaned. There are great disadvantages in manual cleaning, such as the air duct structure is not convenient for cleaning, or the cleaning is not clean. A passenger car air conditioner duct cleaning system is also disclosed in the prior art, but this device is complicated, with too much manual intervention, and has certain technical requirements for the actual operator. In addition, the cleaning device equipped with the cleaning system is relatively small, and the cleaning effect is not good for the larger air duct space of buses, etc., and it cannot achieve full coverage. The cleaning effect is affected by manual operation.

[0003] Therefore, a new technical solution is provided to solve the problems of low automation level and complex technical solutions in air duct cleaning. Summary of the invention

[0004] In view of this, the present invention provides a cleaning device built into the air duct. By designing the cleaning device and using a simple mechanical structure design, the problem of low automation level of air duct cleaning in the prior art is solved.

[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solution: a cleaning device built into the air duct, comprising: a slide rail built into the air duct along the flow path of the air duct; a cleaning mechanism slidably arranged on the slide rail as a whole; the cleaning mechanism comprises a slide frame slidingly matched with the slide rail, a cleaning component fixed on the slide frame, and a cleaning motor driving the cleaning component to perform a cleaning action; the cleaning motor is fixed on the slide frame and is drivingly connected to the cleaning component; when the cleaning mechanism is driven by the slide frame to reciprocate along the slide rail, the cleaning component is driven by the cleaning motor to perform a cleaning action on the inner wall surface of the air duct.

[0006] Further optionally, the cleaning component includes a first cleaning component, which includes a rotating shaft and a first brush head fixed at one end of the rotating shaft, wherein the other end of the rotating shaft is connected to the driving shaft of the cleaning motor, and when the cleaning mechanism is driven by the slide to reciprocate along the slide rail, the cleaning component is driven by the cleaning motor to clean the inner wall of the air duct, and the axial direction of the rotating shaft of the first brush head is perpendicular to the moving direction of the cleaning mechanism.

[0007] Further optionally, the first brush head is a centrifugal brush head, which is a curlable brush and is fixed to the rotating shaft by Velcro.

[0008] Further optionally, the cleaning component also includes a second cleaning component, the second cleaning component includes a turntable and a second brush head, the turntable is rotatably arranged on the axial side of the first brush head, the second brush head is rollably arranged on the side of the inner wall of the air duct facing away from the first brush head on the turntable, and the first brush head and the second brush head jointly form a cleaning end surface of the inner wall of the air duct.

[0009] Further optionally, the turntable is fixed to the rotating shaft of the cleaning motor through a coupling, and the second brush head is arranged on the turntable and the cleaning surface of the second brush head faces the inner wall of the air duct.

[0010] Further optionally, the second brush head is spherical, and is provided with a plurality of spherical brush heads, all of which are movably and compressibly connected to the turntable.

[0011] Further optionally, the cleaning component also includes a dust baffle, the dust baffle is arranged between the turntable and the coupling, and the turntable is fixed on the dust baffle.

[0012] Further optionally, the dust shield is semicircular, and the lower edge of the dust shield extends toward the setting direction of the second brush head to form an extended edge, and the extended edge surrounds the lower edge of the dust shield.

[0013] Further optionally, the slide rail includes a first slide rail and a second slide rail arranged opposite to each other; the slide includes a first slide rail and a second slide rail arranged opposite to each other, wherein the first slide rail is slidably matched with the first slide rail, and the second slide rail is slidably matched with the second slide rail; the cleaning motor includes a first cleaning motor and a second cleaning motor arranged opposite to each other, the first cleaning motor is arranged on the first slide rail, and the second cleaning motor is arranged on the second slide rail; the cleaning component includes a first cleaning component, the first cleaning component includes a rotating shaft and a first brush head fixed on the rotating shaft, wherein both ends of the rotating shaft are respectively connected to the driving shafts of the first cleaning motor and the second cleaning motor, and under the joint drive of the first cleaning motor and the second cleaning motor, the first brush head rotates around an axial direction perpendicular to the direction of the slide rail.

[0014] Further optionally, the cleaning component further includes two second cleaning components, each of the second cleaning components includes a rotating disk and a second brush head, and the second brush head is arranged on a side of the rotating disk facing away from the first brush head.

[0015] Further optionally, the slide rail is an electric guide rail, and a group of limit switches are provided on the electric guide rail, so that the cleaning mechanism can reciprocate within a preset range on the guide rail.

[0016] The present invention also provides an air conditioning duct, which is provided with any one of the cleaning devices described above.

[0017] The present invention also provides an air conditioning duct system, which is provided with two side-by-side air conditioning ducts, each of which is provided with a cleaning device as described in any one of the above items, which are coaxially and synchronously driven.

[0018] The present invention also provides a vehicle, comprising a vehicle body and an air conditioning duct system arranged in the vehicle body, wherein the air conditioning duct system is the air conditioning duct or air conditioning duct system described above.

[0019] The present invention provides a cleaning device built into the air duct, which not only has a simple mechanical structure, but also has a high degree of automation by controlling the cleaning mechanism to perform reciprocating motion in the air duct through an electric control system. At the same time, the first and second cleaning components, namely the centrifugal brush head and the second brush head, rotate synchronously, thereby achieving all-round deep cleaning of the air duct. At the same time, the cleaning device is easy to disassemble and can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and other objects, features and advantages of the present invention will become more apparent by describing in detail its exemplary embodiments with reference to the accompanying drawings. The accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other accompanying drawings can be obtained based on these accompanying drawings without creative work.

[0021] Figure 1 Schematic diagram of the cleaning mechanism structure in an embodiment of the present invention;

[0022] Figure 2 Schematic diagram of the cleaning mechanism structure in an embodiment of the present invention;

[0023] Figure 3 It is a schematic diagram of the working of the cleaning mechanism in an embodiment of the present invention;

[0024] Figure 4 Schematic diagram of the structure of a centrifugal brush head in an embodiment of the present invention;

[0025] Figure 5 An exploded view of the second cleaning component when installed in an embodiment of the present invention;

[0026] Figure 6 Schematic diagram of the structure of the air conditioning duct system in an embodiment of the present invention.

[0027] In the figure:

[0028] 1-cleaning device; 11-slide rail, 12-cleaning mechanism; 121-slide frame; 122-rotating shaft; 123-centrifugal brush head; 1231-curlable brush; 1232-velcro; 124-coupling; 125-second brush head; 126-dust shield; 13-cleaning motor; 2-air conditioning duct DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] The terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The singular forms "a", "said" and "the" used in the embodiments of the present invention and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings, and "multiple" generally includes at least two, but does not exclude the inclusion of at least one.

[0031] It should be understood that the term "and / or" used in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0032] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such a product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0033] Example

[0034] This embodiment provides a passenger car, such as Figure 1-6As shown, the bus includes a body and an air conditioning duct 2 system arranged in the body, wherein a cleaning device 1 is arranged in the air duct of the air conditioning duct 2 system, which includes a slide rail 11, a cleaning mechanism 12 and a cleaning motor 13, wherein the slide rail 11 is arranged on the inner wall of the air duct along the air flow direction of the air duct; the cleaning mechanism 12 includes a slide 121 slidably matched with the slide rail 11, a cleaning component fixed on the slide 121, and a cleaning motor 13 driving the cleaning component to perform a cleaning action, so that the cleaning mechanism 12 is slidably arranged on the slide rail 11 as a whole; the cleaning motor 13 is fixed on the slide 121 and is drivingly connected to the cleaning component; when the cleaning mechanism 12 is driven by the slide 121 to reciprocate along the slide rail 11, the cleaning component is driven by the cleaning motor 13 to perform a cleaning action on the inner wall surface of the air duct.

[0035] The passenger car provided in this embodiment has a cleaning device 1 built into the air duct. The cleaning motor 13 drives the cleaning component. At the same time, the slide 121 drives the cleaning mechanism 12 to reciprocate on the slide rail 11. Through a simple structural design, the air duct of the air conditioning system is automatically cleaned without manual assistance, and the degree of automation is high. At the same time, the entire cleaning mechanism 12 is detachable, and the cleaning brush head can be cleaned and replaced.

[0036] To achieve better cleaning results, Figure 2 As shown, in the preferred embodiment of the cleaning mechanism 12, the cleaning component includes a first cleaning component, and the first cleaning component includes a rotating shaft 122 and a first brush head fixed at one end of the rotating shaft 122, wherein the other end of the rotating shaft 122 is connected to the driving shaft of the cleaning motor 13, and when the cleaning mechanism 12 is driven by the slide 121 to reciprocate along the slide rail 11, the cleaning component is driven by the cleaning motor 13 to clean the inner wall of the air duct, and the rotating shaft 122 of the first brush head is axially perpendicular to the moving direction of the cleaning mechanism 12. In this embodiment, the structure of the first brush head is also optimized, preferably, as shown in FIG. Figure 4 As shown, the first brush head is a centrifugal brush head 123, which is a curlable brush 1231 and is fixed to the rotating shaft 122 by a Velcro 1232. It not only has a strong cleaning ability but is also easy to replace.

[0037] The centrifugal brush head 123 is mainly used to clean the upper and lower side walls of the air duct. In order to achieve a cleaning effect without dead corners on the inner wall of the air duct, Figure 5As shown, the preferred cleaning component of this embodiment also includes a second cleaning component, and the second cleaning component includes a turntable and a second brush head 125. The turntable is rotatably arranged on the axial side of the first brush head, and the second brush head 125 is rollably arranged on the inner wall side of the air duct of the turntable facing away from the first brush head. The first brush head and the second brush head 125 jointly form the cleaning end face of the inner wall of the air duct. The cleaning motor 13 is arranged on the slide 121, and its rotating shaft 122 passes through the slide 121 and drives the second cleaning component to rotate relative to the inner wall of the air duct through the coupling 124, and the second cleaning component slides relative to the inner wall of the air duct with the slide 121. Further preferably, the second brush head 125 is detachably mounted on the dust shield 126. In order to optimize the mechanical structure of the cleaning device 1, preferably, the turntable is fixed to the rotating shaft 122 of the cleaning motor 13 through the coupling 124, and the second brush head 125 is arranged on the turntable and the cleaning surface of the second brush head 125 faces the inner wall of the air duct. Not limited to the above solution, in this embodiment, the second brush head 125 can also be preferably spherical, with multiple spherical brush heads 125, all of which are movable and compressibly connected to the turntable. When the turntable rotates to drive the second brush head 125 to clean, the second brush head 125 itself can move to improve the cleaning efficiency and effect. In order to save space, the second brush head 125 is preferably installed in such a way that the second brush head 125 is arranged on the turntable through an elastic member.

[0038] Considering that the first brush head and the second brush head 125 will generate dust during the cleaning process, the diffusion of dust will affect the cleanliness of the cleaning. In this embodiment, preferably, the cleaning component also includes a dust baffle 126, which is arranged between the turntable and the coupling 124, and the turntable is fixed on the dust baffle 126. The dust baffle 126 can prevent the dust generated during the cleaning process of the first brush head and the second brush head 125 from interfering with each other. Further preferably, the dust baffle 126 is semicircular, and the lower edge of the dust baffle 126 extends toward the setting direction of the second brush head 125 to form an extension edge, and the extension edge is enclosed below the lower edge of the dust baffle 126. Not only does it prevent the dust generated by the high-speed rotation of the first and second brush heads 125 from splashing and affecting the cleaning effect during the cleaning process, but the groove formed by the overall extension edge can also collect dust, achieving a better dust blocking effect.

[0039] In order to improve the stability of the cleaning device 1 during operation, it is preferred in this embodiment that the slide rail 11 includes a first slide rail 11 and a second slide rail 11 arranged opposite to each other; the slide 121 includes a first slide rail 121 and a second slide rail 121 arranged opposite to each other, wherein the first slide rail 121 slidably cooperates with the first slide rail 11, and the second slide rail 121 slidably cooperates with the second slide rail 11; the cleaning motor 13 includes a first cleaning motor 13 and a second cleaning motor 13 arranged opposite to each other, the first cleaning motor 13 is arranged on the first slide rail 121, and the second cleaning motor 13 is arranged on the second slide rail 121; the cleaning component includes a first cleaning component, the first cleaning component includes a rotating shaft 122 and a first brush head fixed on the rotating shaft 122, wherein both ends of the rotating shaft 122 are respectively connected to the driving shafts of the first cleaning motor 13 and the second cleaning motor 13, and under the common drive of the first cleaning motor 13 and the second cleaning motor 13, the first brush head rotates around an axial direction perpendicular to the direction of the slide rail 11.

[0040] To further improve the cleaning ability of the device, the cleaning component preferably also includes two second cleaning components, each of which includes a turntable and a second brush head 125, and the second brush head 125 is arranged on a side of the turntable facing away from the first brush head.

[0041] There are many ways to achieve reciprocating motion of the cleaning mechanism 12 on the slide rail 11. In this embodiment, the slide rail 11 is preferably an electric guide rail, and a set of limit switches are provided on the electric guide rail to make the cleaning mechanism 12 reciprocate within a preset range on the guide rail. The electric guide rail is connected to the internal circuit of the bus for power supply, and the limit switch prevents the slide 121 from sliding out of the electric guide rail.

[0042] When receiving the cleaning instruction and starting work, Figure 3 As shown, under the rotation of the cleaning motor 13, the first brush head, i.e., the centrifugal brush head 123, completes the cleaning work on the upper and lower surfaces of the air duct under the action of centrifugal force. At the same time, the second brush head 125 connected to the cleaning motor 13 starts to clean the left and right surfaces of the air duct under the drive of the coupling 124. The slide 121 reciprocates on the electric guide rail, so that the cleaning mechanism 12 performs reciprocating cleaning work in the air duct. The limit switches are set at both ends of the electric guide rail. When the cleaning mechanism 12 runs to the extreme positions on both sides of the guide rail, it touches the limit switches to prevent the cleaning mechanism 12 from moving beyond the guide rail. At the same time, according to the program requirements, the next step of instructions is performed to return to the initial position or stop running, thereby achieving all-round cleaning of the air duct.

[0043] like Figure 6 As shown, preferably, the air conditioning duct 2 system of the vehicle is provided with two side-by-side air conditioning ducts 2, each of which is provided with the above-mentioned cleaning device 1, which is coaxially and synchronously driven. Further preferably, a filtering device is provided at the air inlet of the two side-by-side air conditioning ducts 2, which can effectively prevent the entry of dust and foreign matter, and the prevention and control are combined to improve the cleanliness of the duct.

[0044] In summary, the present invention provides a cleaning device built into the air duct, which includes a slide rail, a cleaning mechanism and a cleaning motor, wherein the slide rail is arranged on the inner wall of the air duct along the air flow direction of the air duct; the cleaning mechanism includes a slide frame slidably matched with the slide rail, a cleaning component fixed on the slide frame, and a cleaning motor driving the cleaning component to perform a cleaning action, so that the cleaning mechanism as a whole can be slidably arranged on the slide rail; the cleaning motor is fixed on the slide frame and is connected to the cleaning component by driving; when the cleaning mechanism is driven by the slide frame to reciprocate along the slide rail, the cleaning component is driven by the cleaning motor to perform a cleaning action on the inner wall of the air duct. Through a simple structural design, the air duct of the air conditioning system can be automatically cleaned without manual assistance, and the degree of automation is high. At the same time, the entire cleaning mechanism is detachable, and the cleaning brush head can be cleaned and replaced.

[0045] The exemplary embodiments of the present disclosure are specifically shown and described above. It should be understood that the present disclosure is not limited to the detailed structures, configurations or implementations described herein; on the contrary, the present disclosure is intended to cover various modifications and equivalent configurations included in the spirit and scope of the appended claims.

Claims

1. A cleaning device built into an air duct, characterized in that: include, A slide rail (11) is built into the air duct along the air duct flow path; A cleaning mechanism is slidably disposed on the slide rail (11) as a whole; the cleaning mechanism comprises a slide rack (121) slidably engaged with the slide rail (11), a cleaning component fixed to the slide rack (121), and a cleaning motor (13) driving the cleaning component to perform a cleaning action; The cleaning motor (13) is fixed on the sliding frame (121) and is drivingly connected to the cleaning component; When the cleaning mechanism is driven by the slide frame (121) to reciprocate along the slide rail (11), the cleaning component is driven by the cleaning motor (13) to perform a cleaning action on the inner wall surface of the air duct; The cleaning component comprises a first cleaning component, the first cleaning component comprises a rotating shaft (122) and a first brush head fixed to one end of the rotating shaft (122), wherein the other end of the rotating shaft (122) is connected to a driving shaft of the cleaning motor (13), and when the cleaning mechanism is driven by the slide (121) to reciprocate along the slide rail (11), the cleaning component is driven by the cleaning motor (13) to perform a cleaning action on the inner wall of the air duct, and the axial direction of the rotating shaft (122) of the first brush head is perpendicular to the moving direction of the cleaning mechanism; The cleaning component further comprises a second cleaning component, the second cleaning component comprising a rotating disk and a second brush head (125), the rotating disk being rotatably arranged on the axial side of the first brush head, the rotating disk being fixed to the rotating shaft (122) of the cleaning motor (13) via a coupling (124), the second brush head (125) being rotatably arranged on the side of the inner wall of the air duct facing away from the first brush head of the rotating disk, the first brush head and the second brush head (125) jointly forming a cleaning end face of the inner wall of the air duct; The cleaning component further comprises a dust shield (126), wherein the dust shield (126) is arranged between the rotating disk and the coupling (124), and the lower edge of the dust shield extends toward the setting direction of the second brush head (125) to form an outer extension edge, and the outer extension edge surrounds the lower edge of the dust shield.

2. The cleaning device (1) according to claim 1, characterized in that: The second brush head (125) is spherical and is provided with a plurality of spherical heads, all of which are movably and compressibly connected to the rotating disk.

3. The cleaning device according to claim 1, characterized in that: The first brush head is a centrifugal brush head (123), and the centrifugal brush head (123) is a curlable brush (1231) and is fixed to the rotating shaft (122) by a Velcro (1232).

4. The cleaning device according to claim 1, characterized in that: The slide rail (11) is an electric guide rail, and a group of limit switches are provided on the electric guide rail, so that the cleaning mechanism can reciprocate within a preset range on the electric guide rail.

5. The cleaning device according to claim 4, characterized in that: The dust shield is semicircular.

6. The cleaning device according to any one of claims 1 to 5, characterized in that: The slide rail (11) comprises a first slide rail and a second slide rail which are arranged opposite to each other; The slide (121) comprises a first slide and a second slide arranged opposite to each other, wherein the first slide is in sliding cooperation with the first slide rail, and the second slide is in sliding cooperation with the second slide rail; The cleaning motor (13) comprises a first cleaning motor and a second cleaning motor which are arranged opposite to each other, wherein the first cleaning motor is arranged on a first sliding frame, and the second cleaning motor is arranged on a second sliding frame; The two ends of the rotating shaft (122) are respectively connected to the driving shafts of the first cleaning motor and the second cleaning motor, and under the joint drive of the first cleaning motor and the second cleaning motor, the first brush head rotates around an axial direction perpendicular to the direction of the slide rail (11); The cleaning component further comprises two second cleaning components, each of which comprises a rotating disk and a second brush head (125), wherein the second brush head (125) is arranged on a side of the rotating disk facing away from the first brush head.

7. An air conditioning duct, characterized in that: A cleaning device (1) as claimed in any one of claims 1 to 6 is provided.

8. An air conditioning duct system, characterized in that: The air conditioning duct system is provided with two side-by-side air conditioning ducts (2), each of which is provided with a cleaning device (1) as claimed in any one of claims 1 to 6, and the cleaning devices in the two ducts are coaxially and synchronously driven.

9. A vehicle, characterized in that: The vehicle comprises a vehicle body and an air conditioning duct system arranged in the vehicle body, wherein the air conditioning duct system is the air conditioning duct (2) of claim 7 or the air conditioning duct system of claim 8.

Citation Information

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