Material bin discharging device and material bin
By designing a diversion mechanism and a swing mechanism in the material bin, the problem of easy arching and blockage in the material bin is solved, and the normal output of materials and improved fluidity are achieved.
Patent Information
- Application Number
- CN202010958376.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2040-09-11
AI Technical Summary
The material silo is prone to arch blockage, resulting in the inability to output and supply the materials normally, affecting normal production work.
A material bin discharging device is designed, including a bin body, a diverting mechanism and a swing mechanism. The diverter mechanism is connected to the inner wall of the silo body through diverter plates and fixed legs to form a discharge channel; the swing mechanism stirs the material through the swing chain and deflector plate to ensure that the material is in a flowing state at the outlet.
By improving the material flow state, reducing friction resistance, improving fluidity, avoiding material caking, and ensuring normal material output, the problem of material bin clogging is solved.
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Figure CN111907945B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material bins, and in particular to a material bin discharging device and a material bin. Background Art
[0002] There are two main ways for materials to be discharged from a silo: group flow and core flow. Group flow is an ideal state, in which all materials can flow freely in the silo; while core flow is mainly reflected in the actual production process, in which only the materials at the silo mouth and above can be discharged, and the surrounding materials are easily affected by internal and external friction to form cave arches and blind arches.
[0003] In the prior art, materials such as cement, fly ash and various types of sand and gravel are widely used in daily engineering construction. Arching often occurs in silos containing the above materials. Due to the influence of many factors such as the structural layout of the material silo, the size of the discharge port, the material stacking density, the internal friction coefficient, the hygroscopicity and fluidity of the material, the internal environment of the silo, the storage time, etc., the vertebral body of the material silo is prone to arching, which in turn blocks the silo, resulting in the inability to normally output and supply materials, affecting normal production work. Summary of the invention
[0004] The purpose of the present invention is to provide a material bin discharging device and a material bin, so as to alleviate the technical problem in the prior art that the material bin is prone to arching and blocking the bin, resulting in the inability to normally output and supply materials, thus affecting normal production work.
[0005] The present invention provides a material bin discharging device, comprising: a bin body, a diversion mechanism and a swing mechanism;
[0006] A material outlet is provided at the bottom of the silo body, the diverter mechanism is located inside the silo body, and the diverter mechanism is connected to the inner wall of the silo body, and a discharge channel for material flow is provided between the diverter mechanism and the inner wall of the silo body;
[0007] The swing mechanism is connected to a side of the diverter mechanism that faces the material outlet, and the swing mechanism can swing relative to the diverter mechanism to stir the material in the silo body.
[0008] In a preferred embodiment of the present invention, the diverter mechanism includes a diverter plate and fixed legs;
[0009] The diverter plate is connected to the inner wall of the silo body through the fixed legs. The diverter plate is provided with a tip portion, the tip portion of the diverter plate faces the side away from the material outlet, and the discharge channel is formed between the two ends of the diverter plate and the inner wall of the silo body.
[0010] In a preferred embodiment of the present invention, the silo body is conical, the diverter plate is conical, and the conical direction of the silo body is opposite to the conical direction of the diverter plate.
[0011] In a preferred embodiment of the present invention, a plurality of the fixed legs are provided, and the plurality of the fixed legs are evenly arranged along the circumferential direction of the diverter plate, and there is a gap between any two of the fixed legs so that the material after being guided by the diverter plate falls to the material outlet through the gap.
[0012] In a preferred embodiment of the present invention, the swing mechanism includes a swing chain and a guide plate;
[0013] The swing chain is connected to the center of the conical diverter plate, and the swing chain is located on the side of the diverter plate facing the material outlet. The swing chain is connected to the guide plate, and the swing chain can drive the guide plate to swing in the space between the diverter plate and the silo body.
[0014] In a preferred embodiment of the present invention, it further comprises a connecting plate;
[0015] The connecting plate is located at the center of the conical diverter plate, and the connecting plate is connected to the inner wall of the diverter plate, so that the cross-section of the diverter plate and the connecting plate is triangular, and the swing chain is connected to the connecting plate.
[0016] In a preferred embodiment of the present invention, it also includes an exhaust mechanism;
[0017] An air outlet is provided on the inner wall of the silo body, the exhaust mechanism is connected to the air outlet, and the exhaust mechanism is used to discharge high-pressure gas into a space formed by the diversion mechanism and the silo body through the air outlet.
[0018] In a preferred embodiment of the present invention, the exhaust mechanism includes an air source, a compression pipeline and a control valve;
[0019] The gas source is connected to the gas outlet through the compression pipeline, and the gas source is used to transport high-pressure gas into the compression pipeline. The control valve is located on the compression pipeline.
[0020] In a preferred embodiment of the present invention, the exhaust mechanism further includes a one-way air valve;
[0021] There are multiple air outlets, and the multiple air outlets are evenly arranged along the side wall of the silo body. The number of the one-way air valves corresponds to the number of the air outlets. The air outlet is connected to the compression pipeline through the one-way air valve, and the one-way air valve is used to limit the direction of transportation of the compression pipeline to the air outlet.
[0022] The present invention provides a material bin, comprising the material bin discharging device.
[0023] A material bin discharging device provided by the present invention comprises: a bin body, a diverter mechanism and a swinging mechanism; a material outlet is arranged at the bottom of the bin body, the diverter mechanism is located inside the bin body, and the diverter mechanism is connected to the inner wall of the bin body, and a discharge channel for material flow is provided between the diverter mechanism and the inner wall of the bin body; the diverter mechanism can be used to change the flow state of the material when entering the material outlet, and further, the swinging mechanism is connected to the side of the diverter mechanism facing the material outlet, and the swinging mechanism can swing relative to the diverter mechanism to stir the material in the bin body; the swinging mechanism can be used to make the material at the material outlet always in a flowing state, so that the friction resistance encountered by the material when inside the bin body is reduced, the fluidity is improved, and the technical problem existing in the prior art that the material bin is easy to arch and block the bin, resulting in the inability to normally output and supply the material, affecting the normal production work is alleviated; the movement form of the material in the bin body is made close to the ideal state, that is, the group flow state, the fluidity of the material is enhanced, the accumulation of the material is reduced, the friction coefficient is reduced, and it is beneficial to eliminate or reduce the arching phenomenon of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 This is a schematic diagram of the overall structure of a material bin discharging device provided in an embodiment of the present invention.
[0026] Icons: 100- silo body; 101- material outlet; 102- air outlet; 200- diverter mechanism; 201- diverter plate; 202- fixed leg; 300- swing mechanism; 301- swing chain; 302- guide plate; 303- connecting plate; 400- exhaust mechanism; 401- air source; 402- compression pipeline; 403- control valve; 404- one-way air valve. DETAILED DESCRIPTION
[0027] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] like Figure 1 As shown, a material silo discharging device provided in this embodiment includes: a silo body 100, a diverter mechanism 200 and a swinging mechanism 300; a material outlet 101 is arranged at the bottom of the silo body 100, the diverter mechanism 200 is located inside the silo body 100, and the diverter mechanism 200 is connected to the inner wall of the silo body 100, and a discharge channel for material flow is provided between the diverter mechanism 200 and the inner wall of the silo body 100; the swinging mechanism 300 is connected to the side of the diverter mechanism 200 facing the material outlet 101, and the swinging mechanism 300 can swing relative to the diverter mechanism 200 to stir the material in the silo body 100.
[0029] It should be noted that the material bin discharging device provided in the present embodiment optimizes the design of the material bin, improves the material flow state in the material bin by using the material bin discharging device, can overcome the drawbacks of the arch-breaking scheme in the prior art in daily production work, and reduce the impact of the arching of the material bin on production; wherein, the diverter mechanism 200 can form the material entering the bin body 100 into multiple flowing materials, changes the influence of the small inclination angle of the bin body 100 on the arching of the material, and also disperses the constraint of the bin wall of the bin body 100 on the material and the resistance of the material flow; and when the material enters the discharge channel between the bin body 100 and the separation mechanism along the diverter mechanism 200, the material will hit the swing mechanism 300 at this time, and the swing mechanism 300 will swing mechanically, thereby stirring the material in the bin body 100, so that the movement form of the material in the bin body 100 is close to the ideal state, that is, the group flow state, which enhances the fluidity of the material, reduces the accumulation of the material, reduces the friction coefficient, and is beneficial to eliminate or reduce the arching phenomenon of the material to a certain extent.
[0030] The present embodiment provides a material bin discharging device, comprising: a bin body 100, a diverter mechanism 200 and a swing mechanism 300; a material outlet 101 is provided at the bottom of the bin body 100, the diverter mechanism 200 is located inside the bin body 100, and the diverter mechanism 200 is connected to the inner wall of the bin body 100, and a discharge channel for material flow is provided between the diverter mechanism 200 and the inner wall of the bin body 100; the diverter mechanism 200 can be used to change the flow state of the material when it enters the material outlet 101, and further, the swing mechanism 300 is connected to the side of the diverter mechanism 200 facing the material outlet 101, and the swing mechanism 300 can The diverter mechanism 200 swings relative to the material in the silo body 100 to stir the material; the swing mechanism 300 can keep the material at the material outlet 101 in a flowing state, so that the friction resistance of the material inside the silo body 100 is reduced, the fluidity is improved, and the technical problem that the material silo is prone to arching and blocking the silo, resulting in the inability to normally output and supply the material, affecting normal production work, is alleviated in the prior art; the movement form of the material in the silo body 100 is made close to the ideal state, that is, the group flow state, thereby enhancing the fluidity of the material, reducing the accumulation of the material, reducing the friction coefficient, and facilitating the elimination or reduction of the arching phenomenon of the material.
[0031] On the basis of the above embodiments, further, in a preferred embodiment of the present invention, the diverter mechanism 200 includes a diverter plate 201 and a fixed leg 202; the diverter plate 201 is connected to the inner wall of the silo body 100 through the fixed leg 202, and the diverter plate 201 is provided with a pointed end, and the pointed end of the diverter plate 201 faces the side away from the material outlet 101, and a discharge channel is formed between the two ends of the diverter plate 201 and the inner wall of the silo body 100.
[0032] Optionally, the fixed legs 202 and the diverter plate 201 may be connected in various ways, such as welding, clamping or threaded connection. Preferably, the fixed legs 202 and the diverter plate 201 are connected by welding.
[0033] In a preferred embodiment of the present invention, the silo body 100 is conical, the diverter plate 201 is conical, and the conical direction of the silo body 100 is opposite to the conical direction of the diverter plate 201 .
[0034] In this embodiment, the silo body 100 adopts a conical structure, and the material outlet 101 is arranged at the tip of the silo body 100 with a conical structure. The fixed legs 202 serve as a connecting mechanism between the diverter plate 201 and the silo body 100. The diverter plate 201 is provided with a tip in the opposite direction of the conical structure of the silo body 100 by means of the fixed legs 202. The tip can be used to divert the material entering the silo body 100 through the diversion on both sides of the tip, thereby dispersing the constraint of the silo wall on the material when the material directly enters the silo body 100 and the resistance of the material during flow.
[0035] In a preferred embodiment of the present invention, a plurality of fixed legs 202 are provided, and the plurality of fixed legs 202 are evenly arranged along the circumferential direction of the diverter plate 201, and there is a gap between any two fixed legs 202, so that the material after being guided by the diverter plate 201 falls to the material outlet 101 through the gap.
[0036] Optionally, four fixed legs 202 are provided, and the four fixed legs 202 are evenly arranged at equal intervals in the circumferential direction of the diverter plate 201. Since the fixed legs 202 are provided between the diverter plate 201 and the silo body 100, there is a gap between any two fixed legs 202. When the material falls into the silo body 100 along the conical surface of the diverter plate 201, the material will fall to the material outlet 101 of the silo body 100 through any two adjacent fixed legs 202.
[0037] In a preferred embodiment of the present invention, the swing mechanism 300 includes a swing chain 301 and a guide plate 302; the swing chain 301 is connected to the center of the conical diverter plate 201, and the swing chain 301 is located on the side of the diverter plate 201 facing the material outlet 101, the swing chain 301 is connected to the guide plate 302, and the swing chain 301 can drive the guide plate 302 to swing in the space between the diverter plate 201 and the silo body 100.
[0038] In this embodiment, the swing chain 301 can be a metal chain, and a guide plate 302 is connected below the metal chain. The guide plate 302 is vertically downward under the action of gravity, and the guide plate 302 is located between the diverter plate 201 and the silo body 100. When the material enters the silo, it will contact the conical diverter plate 201, and then flow along the conical diverter plate 201 to the silo wall of the silo body 100, and then flow to the material outlet 101. As the material enters, under the action of the diversion of the diverter plate 201, the material contacts the guide plate 302 after contacting the silo wall of the silo body 100. The guide plate 302 swings left and right due to the impact of the material, so that the material evenly covers the upper part of the material outlet 101, and is discharged along the material outlet 101 until the material stops the guide plate 302 from swinging, forming a material-free space between the diverter plate 201 and the material outlet 101.
[0039] In order to ensure the stability of the installation of the swing chain 301, in a preferred embodiment of the present invention, it also includes a connecting plate 303; the connecting plate 303 is located at the center of the conical diverter plate 201, and the connecting plate 303 is connected to the inner wall of the diverter plate 201, so that the cross-sectional shape of the diverter plate 201 and the connecting plate 303 is triangular, and the swing chain 301 is connected to the connecting plate 303.
[0040] Optionally, the connection between the connecting plate 303 and the inner wall of the diverter plate 201 is by welding, and the cross-sectional shape of the connecting plate 303 can be circular or rectangular, and the connection between the connecting plate 303 and the diverter plate 201 only needs to be stable.
[0041] In a preferred embodiment of the present invention, an exhaust mechanism 400 is also included; an air outlet 102 is provided on the inner wall of the silo body 100, and the exhaust mechanism 400 is connected to the air outlet 102. The exhaust mechanism 400 is used to discharge high-pressure gas into the space formed by the diversion mechanism 200 and the silo body 100 through the air outlet 102.
[0042] In this embodiment, an external exhaust mechanism 400 is utilized. When the silo body 100 discharges the material, the exhaust mechanism 400 is opened and the high-pressure gas is discharged into the silo body 100 by using an air cannon to break the arch. Under the action of the gas, the material cannot fit with the inner wall of the silo body 100. The strong airflow generated by the high-pressure gas and the impact energy generated by the rapid expansion of the gas rush into the blocked and retained area of the material, so that the material in the silo body 100 resumes the gravity flow to complete the arch breaking.
[0043] In a preferred embodiment of the present invention, the exhaust mechanism 400 includes an air source 401, a compression pipeline 402 and a control valve 403; the air source 401 is connected to the air outlet 102 through the compression pipeline 402, the air source 401 is used to transport high-pressure gas into the compression pipeline 402, and the control valve 403 is located on the compression pipeline 402.
[0044] Optionally, the control valve 403 may be a solenoid valve, and the gas source 401 may be a compressor, or a high-pressure blower, etc.
[0045] In a preferred embodiment of the present invention, the exhaust mechanism 400 also includes a one-way air valve 404; a plurality of air outlets 102 are provided, and the plurality of air outlets 102 are evenly arranged along the side wall of the silo body 100, and the number of the one-way air valves 404 corresponds one-to-one to the number of the air outlets 102, and the air outlet 102 is connected to the compression pipeline 402 through the one-way air valve 404, and the one-way air valve 404 is used to limit the direction of delivery of the compression pipeline 402 to the air outlet 102.
[0046] In this embodiment, when the material outlet 101 is opened, the material is discharged normally. Due to the presence of the conical diverter plate 201 and the guide plate 302, the material encounters less resistance during flow and storage, and the fluidity is improved. At this time, the compressed gas is supplied by the gas source 401 through the compression pipe 402, the control valve 403 is opened, and the compressed gas enters the silo body 100 along the compression pipe 402. The one-way air valve 404 is opened, and the strong airflow generated by the sudden ejection of compressed air causes the material adhering to the silo wall of the silo body 100 to fall off and resume gravity flow.
[0047] A material bin provided in this embodiment includes the material bin discharging device described above; since the technical effect of the material bin provided in this embodiment is the same as the technical effect of the material bin discharging device provided in the above embodiment, it will not be described in detail here.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A material bin discharging device, characterized in that: include: Silo body, diversion mechanism and swing mechanism; A material outlet is provided at the bottom of the silo body, the diverter mechanism is located inside the silo body, and the diverter mechanism is connected to the inner wall of the silo body, and a discharge channel for material flow is provided between the diverter mechanism and the inner wall of the silo body; The swing mechanism is connected to a side of the diverter mechanism facing the material outlet, and the swing mechanism can swing relative to the diverter mechanism to stir the material in the silo body; The diversion mechanism includes a diversion plate and fixed legs; The diverter plate is connected to the inner wall of the silo body through the fixed legs, the diverter plate is provided with a tip portion, the tip portion of the diverter plate faces the side away from the material outlet, and the discharge channel is formed between the two ends of the diverter plate and the inner wall of the silo body; The silo body is conical, the diverter plate is conical, and the conical direction of the silo body is opposite to the conical direction of the diverter plate; The swing mechanism includes a swing chain and a guide plate; The swing chain is connected to the center of the conical diverter plate, and the swing chain is located on the side of the diverter plate facing the material outlet. The swing chain is connected to the guide plate, and the swing chain can drive the guide plate to swing in the space between the diverter plate and the silo body.
2. The material bin discharging device according to claim 1, characterized in that: There are multiple fixed legs, which are evenly arranged along the circumferential direction of the diverter plate, and there is a gap between any two of the fixed legs, so that the material guided by the diverter plate falls to the material outlet through the gap.
3. The material bin discharging device according to claim 1, characterized in that: Also included is a connection plate; The connecting plate is located at the center of the conical diverter plate, and the connecting plate is connected to the inner wall of the diverter plate, so that the cross-section of the diverter plate and the connecting plate is triangular, and the swing chain is connected to the connecting plate.
4. The material bin discharging device according to any one of claims 1 to 3, characterized in that: Also includes an exhaust mechanism; An air outlet is provided on the inner wall of the silo body, the exhaust mechanism is connected to the air outlet, and the exhaust mechanism is used to discharge high-pressure gas into a space formed by the diversion mechanism and the silo body through the air outlet.
5. The material bin discharging device according to claim 4, characterized in that: The exhaust mechanism includes an air source, a compression pipeline and a control valve; The gas source is connected to the gas outlet through the compression pipeline, and the gas source is used to transport high-pressure gas into the compression pipeline. The control valve is located on the compression pipeline.
6. The material bin discharging device according to claim 5, characterized in that: The exhaust mechanism also includes a one-way air valve; There are multiple air outlets, and the multiple air outlets are evenly arranged along the side wall of the silo body. The number of the one-way air valves corresponds to the number of the air outlets. The air outlet is connected to the compression pipeline through the one-way air valve, and the one-way air valve is used to limit the direction of transportation of the compression pipeline to the air outlet.
7. A material warehouse, characterized in that: It comprises a material bin discharging device as described in any one of claims 1-6.
Citation Information
Patent Citations
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