A chair back robot polishing workstation for the woodworking industry
By designing a double-station turntable and fixture system, the problems of low efficiency and unstable clamping during the grinding process are solved, and a more efficient and safe grinding process is achieved.
Patent Information
- Application Number
- CN202010954199.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2040-09-11
AI Technical Summary
During the polishing process, the chair back has a large area and a certain arc, resulting in low grinding efficiency, unstable clamping, and easy to cause looseness and safety hazards.
Design a chair back robot grinding workstation in the woodworking industry, adopting a double-station turntable, including a turntable, front clamp and back clamp. It uses the robot swing arm and grinding head for polishing. It ensures the back of the chair through the clamping method of the front clamp and the back clamp. Stability during grinding.
Improves grinding efficiency, avoids the idling of the grinding head when replacing the chair back, ensures stable clamping of the chair back, improves safety, and improves work efficiency.
Smart Images

Figure CN111922860B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of furniture polishing devices, in particular to a chair back robot polishing workstation in the woodworking industry. Background Art
[0002] During the preparation and processing of the seat, before the final assembly, that is, before assembling the chair back, chair stool and chair legs, each component needs to be polished. Among them, the chair back is relatively cumbersome to polish because of its large area and a certain curvature. Generally, both sides of the chair back need to be polished during polishing. And, generally speaking, after the polishing is completed, the polishing is stopped, and then the chair back is turned over on the tooling and installed, so that the other side of the chair back faces the polishing device. On the one hand, the polishing efficiency is low, that is, when replacing, the polishing device will idle and waste time. On the other hand, because the chair back has a certain curvature, if the front and back installations are fixed on the same tooling in the same fixing method, it is very easy to have inaccurate positioning, which will cause looseness during the polishing process and cause safety hazards. Summary of the invention
[0003] The object of the present invention is to provide a chair back robot grinding workstation for the woodworking industry to solve the problems mentioned in the background technology.
[0004] In order to solve the above problems, the present invention adopts the following technical means:
[0005] A chair back robot grinding workstation for the woodworking industry comprises a double-station turntable, the double-station turntable comprises a turntable mounted on a rotating device, a front clamp is mounted on the outer edge of the turntable, a back clamp is mounted on the side of the turntable opposite to the front clamp, a robot mounting seat is mounted on the bottom surface of the rotating device, a robot swing arm is mounted on the top surface of the robot mounting seat, and a grinding head is mounted on the end of the robot swing arm.
[0006] Furthermore, the front clamp includes a first support plate installed on the edge of the turntable, a first seat back fastening device is installed on the top surface of the first support plate, and the first seat back fastening device includes support parts arranged at both ends of the first support plate, and a first clamping part arranged between the two support parts.
[0007] Furthermore, the back clamp includes a second support plate installed on the edge of the turntable, a second seat back fastening device is installed on the top surface of the second support plate, and the second seat back fastening device includes support parts arranged at both ends of the second support plate, and a second clamping part arranged between the two support parts.
[0008] Furthermore, the first clamping part includes a base column, the top surface of the base column contacts the recessed surface of the chair back, the first clamping part also includes a vertical hydraulic plate installed on the first support plate, the vertical hydraulic plate passes through the gap on the chair back, and the first pressing end is arranged above the chair back and faces the surface of the chair back, the first pressing end of the vertical hydraulic plate and the top surface of the base column are arranged on the same line, and the first pressing end and the base column clamp the chair back up and down.
[0009] Furthermore, the second clamping part includes a limiting plate, the side of the limiting plate is in contact with the side of the middle rod of the chair back, and a double-headed horizontal hydraulic plate is installed on the bottom surface of the limiting plate. The telescopic end of the horizontal hydraulic plate extends horizontally out of both sides of the chair back, and the second pressing end of the horizontal hydraulic plate is in contact with the two side surfaces of the chair back. The second pressing end clamps the chair back left and right under the limiting action of the limiting plate.
[0010] Furthermore, the distances between the two different support parts and the rotation center of the turntable are the same, and the support part includes a base plate installed on the top surface of the first support plate or the second support plate, and the base plate is provided with a mounting channel, and a support platform is removably installed in the mounting channel, and the support platform includes a mounting platform, and a ball latch is installed on the mounting platform for disassembly with the mounting channel, and a support block is installed on the top surface of the mounting platform, and the top surface of the support block is in contact with the chair back.
[0011] Furthermore, the ball latch includes a fixing rod vertically passing through the mounting platform, the fixing rod passes through the bottom side of the mounting platform and is equipped with a ball for positioning, and the support platform includes a hard base fixed to the mounting platform, and a rubber block is installed on the top surface of the hard base.
[0012] Furthermore, the robot swing arm is arranged in a workshop, a loading channel is arranged on one side of the workshop, the rotation center of the turntable is arranged directly below the top of the loading channel, the diameter of the turntable is the same as the width of the loading channel, and a baffle parallel to the back clamp and the front clamp is installed on the top surface of the turntable, the baffle passes through the center of the turntable, and the top of the baffle is in sliding contact with the top of the loading channel.
[0013] Furthermore, a fence extending outward is installed on the outer side of the feeding channel, and a safety grating for detecting the passage of people is installed on the side of the fence facing the turntable.
[0014] Furthermore, an entry and exit passage is provided on the side of the workshop and a blocking door is hingedly provided.
[0015] During use, the present invention has the following beneficial effects:
[0016] During the grinding process, a chair back is installed on the front clamp, and the back side of the chair back installed on the front clamp faces, that is, the front side of the chair back faces the aforementioned front clamp. At the same time, another chair back is installed on the back clamp, and the back side of the chair back installed on the back clamp faces the aforementioned back clamp, and the front side of the chair back clamped on the back clamp faces upward. In this way, after different chair backs are clamped and fixed by the front clamp and the back clamp, the rotating device is turned on to rotate the back clamp or the front clamp to the bottom of the grinding head on the robot's swing arm, and the rotation is stopped. The grinding head on the robot's swing arm is used for grinding. After the grinding is completed, the rotation is turned on again to rotate the front clamp or the back clamp under the grinding head out, and the front clamp or the back clamp at the other end is rotated to the bottom of the grinding head, and then the grinding is continued. During the grinding, the chair back fixed on the front clamp or the back clamp that is rotated out under the grinding head can be replaced with a new one. Behind the chair back, and after grinding is completed, use the rotating device to rotate the front clamp or the back clamp of the replaced new chair back to under the grinding head for grinding. At the same time, during the grinding process, the chair back that has been turned out of the grinding head can be disassembled and replaced. This not only allows the front clamp to clamp the front of the chair back more stably, and the back clamp to clamp the back of the chair back more stably, thereby making the grinding process safer, but also allows the new material to be disassembled and replaced at the same time during the grinding process, thereby greatly improving work efficiency and avoiding the situation where the grinding head spins idly and does useless work during the replacement of the chair back. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the installation structure of the double-station turntable and the robot swing arm of the present invention.
[0019] Figure 3 It is a structural schematic diagram of the support platform of the present invention.
[0020] Figure 4 for Figure 3 Schematic diagram of the front view structure.
[0021] Figure 5 for Figure 3 Schematic diagram of the top view structure.
[0022] Among them, 1-turntable, 2-front clamp, 21-first support plate, 22-support part, 221-base plate, 222-support table, 2221-mounting table, 2222-ball latch, 2223-support block, 23-first clamping part, 231-bottom column, 232-vertical hydraulic plate, 3-back clamp, 31-second support plate, 32-second clamping part, 321-limiting plate, 322-horizontal hydraulic plate, 4-robot mounting seat, 5-robot swing arm, 6-grinding head, 7-workshop, 8-loading channel, 9-baffle, 10-fence, 11-safety grating, 12-gate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features of the embodiments may be combined with each other.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] For details, please refer to Figure 1 as well as Figure 2 As shown, a chair back robot grinding workstation for the woodworking industry includes a double-station turntable, the double-station turntable includes a turntable 1 installed on a rotating device, a front clamp 2 is installed on the outer edge of the turntable 1, a back clamp 3 is installed on the side of the turntable 1 opposite to the front clamp 2, a robot mounting seat 4 is installed on the bottom surface of the rotating device, a robot swing arm 5 is installed on the top surface of the robot mounting seat 4, and a grinding head 6 is installed on the end of the robot swing arm 5.
[0030] During the grinding process, a chair back is installed on the front clamp 2, and the back side of the chair back installed on the front clamp 2 faces, that is, the front side of the chair back faces the aforementioned front clamp 2. At the same time, another chair back is installed on the back clamp 3, and the back side of the chair back installed on the back clamp 3 faces the aforementioned back clamp 3, and the front side of the chair back clamped on the back clamp 3 faces upward. In this way, after different chair backs are clamped and fixed by the front clamp 2 and the back clamp 3, the rotating device is turned on to rotate the back clamp 3 or the front clamp 2 to the bottom of the grinding head 6 on the robot swing arm 5, and the rotation is stopped. The grinding is performed using the grinding head 6 on the robot swing arm 5. After the grinding is completed, the rotation is turned on again to rotate the front clamp 2 or the back clamp 3 under the grinding head 6 out, and the front clamp 2 or the back clamp 3 at the other end is rotated to the bottom of the grinding head 6, and then the grinding is continued. During the grinding, the chair back fixed on the front clamp 2 or the back clamp 3 that is rotated out from under the grinding head 6 can be replaced. , replace the new chair back, and after the grinding is completed, use the rotating device to rotate the front clamp 2 or the back clamp 3 of the replaced new chair back to under the grinding head 6 for grinding. At the same time, during the grinding process, the chair back that has been rotated out of the grinding head 6 can be disassembled and replaced. This not only allows the front clamp 2 to clamp the front of the chair back more stably, and the back clamp 3 to clamp the back of the chair back more stably, thereby making the grinding process safer, but also allows the new material to be disassembled and replaced at the same time during the grinding process, thereby greatly improving work efficiency and avoiding the situation where the grinding head 6 idles and does useless work during the replacement of the chair back.
[0031] Furthermore, the front clamp 2 includes a first support plate 21 installed on the edge of the turntable 1, and a first seat back fastening device is installed on the top surface of the first support plate 21. The first seat back fastening device includes support parts 22 arranged at both ends of the first support plate 21, and a first clamping part 23 arranged between the two support parts 22.
[0032] At the same time, the back clamp 3 includes a second support plate 31 installed on the edge of the turntable 1, and a second seat back fastening device is installed on the top surface of the second support plate 31. The second seat back fastening device includes support parts 22 arranged at both ends of the second support plate 31, and a second clamping part 32 arranged between the two support parts 22.
[0033] Specifically, the first clamping portion 23 includes a bottom column 231, the top surface of the bottom column 231 contacts the recessed surface of the seat back, the first clamping portion 23 also includes a vertical hydraulic plate 232 installed on the first support plate 21, the vertical hydraulic plate 232 passes through the gap on the seat back, and the first pressing end is arranged above the seat back and facing the seat back surface, the first pressing end of the vertical hydraulic plate 232 and the top surface of the bottom column 231 are arranged on the same line, and the first pressing end and the bottom column 231 clamp the seat back up and down.
[0034] The first pressing end and the bottom column 231 are used to clamp the chair back up and down, so that the chair back can be more stably combined with the front clamp 2 in an upwardly protruding state, thereby preventing the chair back from loosening and shaking during the grinding process.
[0035] Furthermore, the second clamping portion 32 includes a limiting plate 321, the side of which contacts the side of the middle rod of the chair back, and a double-headed horizontal hydraulic plate 322 is installed on the bottom surface of the limiting plate 321. The telescopic ends of the horizontal hydraulic plate 322 extend horizontally out of both sides of the chair back, and the second pressing end of the horizontal hydraulic plate 322 contacts the two side surfaces of the chair back. The second pressing end clamps the chair back left and right under the limiting action of the limiting plate 321.
[0036] Among them, the second pressing end is used to clamp the two sides of the chair back horizontally under the limiting action of the limiting plate 321, so that the chair back can be more stably combined with the back clamp 3 in a downwardly concave state, avoiding the chair back from loosening and shaking during the grinding process.
[0037] It should be noted that when the front clamp 2 is clamped, the first pressing end and the bottom column 231 are used to clamp the middle rod of the chair back, that is, the upper and lower surfaces of the middle rod are clamped.
[0038] In further words, please combine Figure 3 , Figure 4 as well as Figure 5 As shown, the distances between the two different support parts 22 and the rotation center of the turntable 1 are the same, and the support part 22 includes a base plate 221 installed on the top surface of the first support plate 21 or the second support plate 31, and the base plate 221 is provided with a mounting channel, and a support platform 222 is removably installed in the mounting channel, and the support platform 222 includes a mounting platform 2221, and a ball latch 2222 is installed on the mounting platform 2221 for disassembly combined with the mounting channel, and a support block 2223 is installed on the top surface of the mounting platform 2221, and the top surface of the support block 2223 is in contact with the backrest of the chair.
[0039] In this way, the mounting platform 2221 installed by the ball pin 2222 can be quickly disassembled and installed, and the support block 2223 installed on the top surface of the mounting platform 2221 is used to contact the frame of the chair back, that is, the structural rod perpendicular to the two ends of the aforementioned middle rod. By quickly disassembling and installing the mounting platform 2221, the mounting platform 2221 can be quickly replaced, so that different mounting platforms 2221 are prepared, that is, mounting platforms 2221 with different spacings between the support blocks 2223 on the mounting platform 2221, so that the mounting platform 2221 can provide good support for chair backs of different specifications. The mounting platform 2221 can be adapted to more chair backs of different specifications, and can be easily replaced, thereby improving work efficiency on the one hand, and greatly reducing production costs on the other hand, avoiding the replacement of different grinding equipment to adapt it to chair backs of different specifications.
[0040] Furthermore, the ball latch 2222 includes a fixing rod vertically passing through the mounting platform 2221, and the fixing rod passes through the bottom side of the mounting platform 2221 and is installed with a ball for positioning. The support platform 222 includes a hard base fixed to the mounting platform 2221, and a rubber block is installed on the top surface of the hard base.
[0041] The rubber block is then used to increase the friction between the chair back and the top surface of the hard base. The hard base is used to contact the chair back, that is, to support the chair back.
[0042] Further, please combine Figure 1 As shown, the robot swing arm 5 is arranged in a workshop 7, a feeding channel 8 is arranged on one side of the workshop 7, the rotation center of the turntable 1 is arranged directly below the top of the feeding channel 8, the diameter of the turntable 1 is the same as the width of the feeding channel 8, and a baffle 9 parallel to the back clamp 3 and the front clamp 2 is installed on the top surface of the turntable 1, the baffle 9 passes through the center of the turntable 1, and the top of the baffle 9 is in sliding contact with the top of the feeding channel 8.
[0043] In this way, during the grinding process, the entire grinding process is set in a relatively closed environment, which means that the workers can be well protected. Specifically, the grinding is carried out in the workshop 7, and the exit of the workshop 7 is blocked by the baffle 9. In other words, the flying chips generated during the grinding process of the chair back can be effectively blocked by the baffle 9 and the workshop 7, thereby preventing the flying chips from causing harm to the workers.
[0044] Furthermore, a fence 10 extending outward is installed on the outer side of the feeding channel 8, and a safety grating 11 for detecting the passage of people is installed on the side of the fence 10 facing the turntable 1.
[0045] In addition, an inlet and outlet passage is provided on the side of the workshop 7 and a blocking door 12 is hingedly connected thereto.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A chair back robot polishing workstation for the woodworking industry, characterized by: The double-station turntable comprises a turntable (1) mounted on a rotating device, a front clamp (2) being mounted on the outer edge of the turntable (1), a back clamp (3) being mounted on the side of the turntable (1) opposite to the front clamp (2), a robot mounting seat (4) being mounted on the bottom surface of the rotating device, a robot swing arm (5) being mounted on the top surface of the robot mounting seat (4), and a grinding head (6) being mounted on the end of the robot swing arm (5); The front clamp (2) comprises a first support plate (21) mounted on the edge of the turntable (1); a first seat back fastening device is mounted on the top surface of the first support plate (21); the first seat back fastening device comprises support portions (22) arranged at both ends of the first support plate (21), and a first clamping portion (23) arranged between the two support portions (22); The first clamping portion (23) comprises a bottom column (231), the top surface of the bottom column (231) contacts the recessed surface of the chair back, the first clamping portion (23) further comprises a vertical hydraulic plate (232) mounted on the first support plate (21), the vertical hydraulic plate (232) passes through a gap on the chair back, and a first pressing end is arranged above the chair back and faces the chair back surface, the first pressing end of the vertical hydraulic plate (232) and the top surface of the bottom column (231) are arranged on the same straight line, and the first pressing end and the bottom column (231) clamp the chair back up and down; The back clamp (3) comprises a second support plate (31) mounted on the edge of the turntable (1); a second seat back fastening device is mounted on the top surface of the second support plate (31); the second seat back fastening device comprises support portions (22) arranged at both ends of the second support plate (31), and a second clamping portion (32) arranged between the two support portions (22); The second clamping portion (32) comprises a limiting plate (321), the side surface of the limiting plate (321) contacts the side surface of the middle rod of the chair back, a double-headed horizontal hydraulic plate (322) is installed on the bottom surface of the limiting plate (321), the telescopic end of the horizontal hydraulic plate (322) extends horizontally to both sides of the chair back, and the second pressing end of the horizontal hydraulic plate (322) contacts the two side surfaces of the chair back, and the second pressing end clamps the chair back left and right under the limiting action of the limiting plate (321).
2. A chair back robot polishing workstation for the woodworking industry according to claim 1, characterized in that: The distances between the two different support parts (22) and the rotation center of the turntable (1) are the same, and the support part (22) comprises a base plate (221) for fixing, a mounting channel is provided on the base plate (221), a support platform (222) is detachably mounted in the mounting channel, and the support platform (222) comprises a mounting platform (2221), a ball latch (2222) detachably coupled to the mounting channel is mounted on the mounting platform (2221), a support block (2223) is mounted on the top surface of the mounting platform (2221), and the top surface of the support block (2223) is in contact with the chair back.
3. A chair back robot polishing workstation for the woodworking industry according to claim 2, characterized in that: The ball latch (2222) comprises a fixing rod vertically passing through the mounting platform (2221), the fixing rod passing through the bottom side of the mounting platform (2221) being equipped with a ball for positioning, and the support platform (222) comprises a hard base fixed to the mounting platform (2221), the top surface of the hard base being equipped with a rubber block.
4. The chair back robot polishing workstation for the woodworking industry according to claim 1, characterized in that: The robot swing arm (5) is arranged in a workshop (7), a feeding channel (8) is arranged on one side of the workshop (7), the rotation center of the turntable (1) is arranged directly below the top of the feeding channel (8), the diameter of the turntable (1) is the same as the width of the feeding channel (8), and a baffle (9) parallel to the back clamp (3) and the front clamp (2) is installed on the top surface of the turntable (1), the baffle (9) passes through the center of the turntable (1), and the top of the baffle (9) is in sliding contact with the top of the feeding channel (8).
5. A chair back robot polishing workstation for the woodworking industry according to claim 4, characterized in that: An outwardly extending fence (10) is installed on the outer side of the feeding channel (8), and a safety grating (11) for detecting the passage of a person is installed on the side of the fence (10) facing the turntable (1).
6. A chair back robot polishing workstation for the woodworking industry according to claim 4 or 5, characterized in that: An entry and exit passage is also provided on the side of the workroom (7) and a blocking door (12) is hingedly connected thereto.
Citation Information
Patent Citations
Duplex position polisher
CN208629166U
Woodworking industry chair back robot polishing workstation
CN212218076U