An auxiliary device for disassembling and assembling brake disc of subway train
By designing an auxiliary device for the brake disc of the subway train, using the combined structure of the support module and the side gear lever, the problems of complex and inefficient disassembly and assembly of the brake disc of the subway train are solved, and the stability of the wheel cake is achieved Fixed and efficient disassembly improve overall disassembly and assembly efficiency and stability.
Patent Information
- Application Number
- CN201910469000.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-05-31
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2039-05-31
AI Technical Summary
In the prior art, the disassembly and assembly of the brake disc of the subway train is complicated and inefficient, and it requires frequent lifting of wheel cakes, which wastes manpower and material resources.
Design an auxiliary device, including a plurality of interconnected support modules, each module includes a base, a support column, a side gear lever and a V-shaped plate. The support column is in a concave shape, and the side gear lever is detachable and assembled. Fixed by hinges and bolts, it provides stable support and pre-fixation functions, increasing tensile resistance.
The vertical fixation of the subway train wheel cake is realized, which facilitates the disassembly and assembly of both sides at the same time, improves the disassembly and assembly efficiency, reduces the lifting steps, ensures the stability and convenience of use of the device, and is suitable for multiple pairs of wheel cakes. Disassemble and assemble the brake disc.
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Figure CN112008666B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of subway train maintenance, in particular to an auxiliary device for disassembling and assembling a brake disc of a subway train. Background Art
[0002] During the repair or maintenance of the brake disc of a subway train, the wheel cake and the brake disc on the train need to be separated. At present, the operation method of disassembling and assembling the brake disc of a subway train is to place the wheel cake and the brake disc together on a frame, disassemble and assemble the brake disc on one side of the wheel cake and then take it away; then use a crane or a lifting device to flip the wheel cake, and after flipping, continue to lay it flat on the frame, and disassemble and assemble the brake disc on the other side of the wheel cake and then take it away. This operation method requires continuous lifting of the wheel cake, which is complicated and inefficient, and wastes manpower and material resources. Summary of the invention
[0003] The purpose of the present invention is to provide an auxiliary device for disassembling and assembling brake discs of subway trains in order to overcome the defects of the prior art.
[0004] The purpose of the present invention can be achieved by the following technical solutions:
[0005] An auxiliary device for disassembling and assembling brake discs of subway trains, comprising a plurality of mutually connected support modules, each support module comprising a base, a support column and a side stopper, the support columns being vertically mounted at both ends of the base, the horizontal cross-section of the support columns being concave-shaped, the concave notches of the two support columns being arranged opposite to each other, one end of the side stopper being connected to one side of the support column at one end of the base, and the other end being connected to the same side of the support column at the other end of the base, both sides of the two support columns being connected to the side stopper, and the side stopper and the support column being detachably connected.
[0006] Furthermore, the support module also includes a V-shaped plate, which is installed on the base and has two ends respectively connected to support columns on both sides of the base.
[0007] Furthermore, the side guard bar and the support column are connected by bolts.
[0008] Furthermore, in each supporting module, one end of the side guard bar is connected to the side surface of a supporting column by a hinge, the other end is provided with a notch, and a protrusion matching the notch is provided on the side surface of the supporting column at the other end.
[0009] Furthermore, the side guard bar is arranged at an angle, and the end with the notch is higher than the end connected to the hinge.
[0010] Furthermore, it comprises two mutually connected supporting modules, and the two supporting modules are connected through a base.
[0011] Furthermore, it also includes a reinforcing rod, which is arranged between two adjacent supporting modules, one end of the reinforcing rod is connected to the supporting column of one supporting module, and the other end is connected to the supporting column of the same end of another supporting module.
[0012] Furthermore, the reinforcing rod is installed horizontally.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] 1. The present invention can be used for vertical fixation of the wheel cake of a subway train, which is convenient for users to disassemble and assemble the brake discs on both sides of the wheel cake at the same time. No lifting steps are required during the disassembly and assembly process, which greatly improves the disassembly and assembly efficiency of the brake disc on the wheel cake.
[0015] 2. The side levers on both sides of the support module can ensure that the wheel cakes driving the brake discs on both sides are smoothly fixed between the two support columns; when removing the brake disc, first unscrew the fixing bolts of the brake disc and the wheel cake, and the side levers can ensure that the brake disc and the wheel cake are not separated from each other, and then open the side levers and take away the brake disc. The concave notch on the support plate ensures that the wheel cake can still be fixed on the support plate to prevent it from falling or turning out; when installing the brake disc, first fix the wheel cake between the support plates, and then install the side levers after placing the brake discs on both sides to pre-fix the brake disc, and finally screw on the fixing bolts of the brake disc and the wheel cake, which improves the efficiency of disassembly and assembly.
[0016] 3. A V-shaped plate is provided on the base of the supporting module to ensure that the wheel cake remains stable after being placed in and does not move up and down.
[0017] 4. The side lever is hinged at one end and fixed by a movably connected connection at the other end, and can be opened and closed by rotation. At the same time, the side lever is tilted, and the end with the notch is higher than the end connected to the hinge, which can achieve opening and closing at the minimum rotation angle, facilitating the use of the device.
[0018] 5. The present invention can simultaneously cooperate with the disassembly and assembly machines to disassemble and assemble the brake discs of multiple pairs of wheel discs through the parallel connection of multiple support modules.
[0019] 6. Connecting adjacent support modules with reinforcing rods can make the device have better tensile strength in the horizontal direction, making it less likely to tip over and achieving better stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention.
[0021] Figure 2 This is a schematic diagram of the installation of the side lever.
[0022] Figure numerals: 1. base, 2. support column, 3. side lever, 4. V-shaped plate, 5. hinge, 6. notch, 7. bump, 8. reinforcement rod, 9. wheel cake, 10. brake disc. DETAILED DESCRIPTION
[0023] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0024] like Figure 1 As shown, this embodiment provides an auxiliary device for disassembling and assembling brake discs of subway trains. The device includes a plurality of mutually connected supporting modules, and in this embodiment, two supporting modules are used to form the auxiliary device.
[0025] Each support module includes a base 1, a support column 2, a V-shaped plate 4 and a side bar 3. The support column 2 is vertically installed at both ends of the base 1, and the horizontal cross-section of the support column 2 is concave, and the concave notches of the two support columns 2 are arranged opposite to each other. The two sides of the two support columns 2 are respectively connected to the side bars 3, and the side bars 3 and the support columns 2 are detachably connected by bolts or snaps, etc., and can be easily removed or installed from the support columns 2. Specifically, one end of each side bar 3 is connected to one side of the support column 2 at one end of the base 1, and the other end is connected to the same side of the support column 2 at the other end of the base 1. The V-shaped plate 4 is installed on the base 1, and the V groove of the V-shaped plate 4 is upward, and the two ends are respectively connected to the support columns 2 on both sides of the base 1.
[0026] The two support modules are connected side by side through the base 1. The device is also provided with a reinforcing rod 8, which is arranged between two adjacent support modules, one end of the reinforcing rod 8 is connected to the support column 2 of one support module, and the other end is connected to the support column 2 of the same end of the other support module. The horizontal installation of the reinforcing rod 8 can make the device have better tensile resistance in the horizontal direction, not easy to tip over, and obtain better stability.
[0027] The working principle of this embodiment is: the V-shaped plate at the bottom of the device can stably fix the cylindrical wheel cake 9, ensuring that the wheel cake 9 will not move up and down and can remain upright; the support column 2 with a concave horizontal cross-section can ensure that the wheel cake 9 will not fall or turn over after the side guard rod 3 is removed.
[0028] When removing the brake disc 10 , install the wheel cake 9 connected to the brake disc 10 into the device, first unscrew the fixing bolts of the brake disc 10 and the wheel cake 9 , then open the side guard bar 3 and take out the brake disc 10 .
[0029] When installing the brake disc 10, first fix the wheel cake 9 between the support columns 2, then install the side guard bars 3 after placing the brake disc 10 on both sides, pre-fix the brake disc 10, and finally tighten the fixing bolts of the brake disc 10 and the wheel cake 9 to complete the installation.
[0030] like Figure 2 As shown, in another embodiment, in each support module, one end of the side lever 3 and the side of a support column 2 are connected by a hinge 5, and the other end is provided with a notch 6, and a protrusion 7 cooperating with the notch 6 is provided on the side of the support column 2 at the other end. The side plate lever 3 can fix or detach the wheel cake and the brake disc by rotating along the hinge 5. Furthermore, the side lever 3 is tilted, and the end with the notch 6 is higher than the end connected to the hinge 5. The tilt angle can be set to 45 degrees, which can realize opening and closing at the minimum rotation angle, and is more convenient to use. The remaining structure is the same as the above embodiment, so it is not repeated.
[0031] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. An auxiliary device for disassembling and assembling brake discs of subway trains, characterized in that: The invention comprises a plurality of mutually connected support modules, each support module comprising a base (1), a support column (2) and a side stopper (3), the support column (2) being vertically mounted at both ends of the base (1), the horizontal cross section of the support column (2) being concave, the concave notches of the two support columns (2) being arranged opposite to each other, one end of the side stopper (3) being connected to one side of the support column (2) at one end of the base (1), and the other end being connected to the same side of the support column (2) at the other end of the base (1), both sides of the two support columns (2) being connected to the side stopper (3), and the side stopper (3) and the support column (2) being detachably connected; The support module further comprises a V-shaped plate (4), the V-shaped plate (4) being mounted on the base (1), with two ends of the V-shaped plate (4) respectively connected to support columns (2) on both sides of the base (1); The side guard bar (3) and the support column (2) are connected by bolts; In each support module, one end of the side guard bar (3) is connected to the side of a support column (2) via a hinge (5), the other end is provided with a notch (6), and the side of the support column (2) at the other end is provided with a protrusion (7) that matches the notch (6); The side guard bar (3) is arranged at an angle, and one end provided with a notch (6) is higher than the end connected to the hinge (5); It comprises two mutually connected support modules, wherein the two support modules are connected via a base (1); It also comprises a reinforcing rod (8), the reinforcing rod (8) being arranged between two adjacent supporting modules, one end of the reinforcing rod (8) being connected to a supporting column (2) of one supporting module, and the other end of the reinforcing rod (8) being connected to a supporting column (2) at the same end of another supporting module; The reinforcing rod (8) is installed horizontally.
Citation Information
Patent Citations
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Auxiliary device for disassembling and assembling subway train brake disc
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