Caterpillar toy parts bevel cutting, cut surface punching integrated processing equipment and processing technology

By designing automated caterpillar toy processing equipment, using components such as bases, placement blocks and high-speed spindle motors, the problems of low efficiency and poor accuracy of traditional processing methods are solved, and efficient and precise processing of caterpillar toy accessories is achieved, which is suitable for large-scale production .

CN112025868BActive Publication Date: 2024-12-27ZHEJIANG GUANYI TOYS CO LTD
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Patent Information

Application Number
CN202010697892.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-20
Publication Date
2024-12-27
Estimated Expiration
2040-07-20

AI Technical Summary

Technical Problem

Traditional caterpillar toy processing methods are difficult to meet the needs of large-scale assembly and processing due to manual multiple clamping.

Method used

A caterpillar toy accessories is designed to cut inclined surfaces and drill holes, and uses bases, placement blocks, dual-axis cylinders, high-speed spindle motors, drive mechanisms and other components to realize automated inclined cutting and drilling operations, improving processing Efficiency and precision.

Benefits of technology

It realizes the automated processing of caterpillar toy accessories, improves production efficiency and accuracy, reduces costs, and is suitable for large-scale assembly and processing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A caterpillar toy accessory bevel cutting and face punching integrated processing equipment, including a base, a placement block is provided on the base, a long guide groove is provided on the placement block, a first double-axis cylinder is provided on the side of the placement block, a push rod is provided on the push plate of the first double-axis cylinder, a first support is provided on the placement block, a second double-axis cylinder is provided on the first inclined surface, a pressing block is provided on the push plate of the second double-axis cylinder, a second support is provided on the side of the placement block, a slide is provided on the second support, a first high-speed spindle motor is provided on the slide, a first drive mechanism is provided on the second support, a second high-speed spindle motor is provided at the base, and a second drive mechanism is provided on the base. A caterpillar toy accessory bevel cutting and face punching integrated processing technology, including the following steps: A. workpiece loading, B. workpiece clamping, C. workpiece bevel cutting, D. workpiece drilling, E. finished workpiece discharge. The present invention can automatically complete the bevel cutting and punching of caterpillar toy accessories on one device.
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Description

Technical Field

[0001] The invention relates to equipment and technology, in particular to equipment and technology for integrated processing of bevel cutting and cut surface punching of caterpillar toy accessories. Background Art

[0002] At present, there are many kinds of wooden toys, which are deeply loved by children. Moreover, wooden toys are non-toxic, light and non-hazardous, so they can be safely played by children. Especially caterpillar toys, which are loved by children because of their body shape close to caterpillars. However, since the body of caterpillar toys is made of blanks cut and assembled, it is necessary to perform integrated processing operations of the bevel cutting and threading holes of the blanks, which is particularly important for the processing efficiency of caterpillar toys. Traditionally, the processing of caterpillar toy blanks is done by manually placing them on the fixture one by one, and then manually using saw blades to cut the bevel of the blanks, and then placing the blanks with cut bevels in the drilling machine for drilling operations. This processing method, due to multiple manual clamping processing, not only has low processing efficiency, but also has poor processing accuracy due to multiple clamping, which is not conducive to large-scale assembly and promotion of caterpillar toys. Summary of the invention

[0003] The present invention aims to solve the above-mentioned shortcomings of the prior art and provide a caterpillar toy accessories bevel cutting and surface punching integrated processing equipment and processing technology, which can integrate the bevel cutting and surface punching processing of caterpillar toy accessories, thereby meeting the production enterprises' requirements for high production efficiency, high precision and low cost.

[0004] The technical solution adopted by the present invention to solve its technical problems is as follows: the integrated processing equipment for cutting bevels and punching cut surfaces of caterpillar toy accessories comprises a base, a placing block is fixed on the base, a long guide groove is opened on the placing block, and the cross section of the long guide groove is right-inclined, a first double-axis cylinder is fixed on the side of the placing block, a push rod is fixed on the push plate of the first double-axis cylinder, and the push rod and the long guide groove are in the same axial direction, a first support is fixed on the side of the placing block, and the top surface of the first support is a first inclined surface, a second double-axis cylinder is fixed on the first inclined surface, a pressing block is fixed on the push plate of the second double-axis cylinder, and an arc-shaped pressing groove is opened on the pressing block, and the placing block is fixed on the push plate of the second double-axis cylinder. A second support is fixed on the side of the placement block, and a slide is obliquely and slidably connected to the second support, and a first high-speed spindle motor is fixed on the slide, a saw blade is installed and fixed on the first high-speed spindle motor, and the position of the saw blade matches the position of the pressing block, and a first driving mechanism that drives the slide to reciprocate along the inclined direction is installed on the second support, a second high-speed spindle motor is slidably connected to the base, and a drill bit is fixed on the second high-speed spindle motor, and a through hole connected to the elongated guide groove is opened at the top plate of the base and the placement block, the position of the through hole matches the pressing block, and the drill bit corresponds to the position of the through hole, and the second high-speed spindle motor is driven up and down by the second driving mechanism. The function of the base here is to install and place various components and use it as a carrier; the function of the placement block and the long guide groove here is to place the caterpillar toy accessory blank, so that the push rod can be accurately pushed into the specified processing position; the function of the first double-axis cylinder and the push rod here is to accurately push the caterpillar toy accessory blank located at the long guide groove to the side of the pressing block for accurate pressing of the pressing block; the function of the second double-axis cylinder, the pressing block, and the arc-shaped pressing groove here is to press the caterpillar toy accessory blank tightly in The long guide groove of the placement block; here the slide seat, the first high-speed spindle motor, and the saw blade can be tilted to bevel the caterpillar toy accessory blank; the function of the first drive mechanism is to move the saw blade back and forth in the tilted direction; the function of the second high-speed spindle motor and the drill bit is to drill between the bottom center and the center of the cut surface of the caterpillar toy accessory blank; the function of the second drive mechanism is to drive the drill bit along the direction of the through hole, thereby accurately and efficiently drilling the caterpillar toy accessory blank.

[0005] Further improvement, the first driving mechanism includes a first threaded rod rotatably connected to the second support, the first threaded rod is threadedly connected to the slide, the first threaded rod is driven to rotate by a first servo motor fixed to the second support, and a telescopic shield covering the first threaded rod is installed on the second support. Here, the first driving mechanism uses the first threaded rod and the first servo motor to start the function, adopting the threaded rod drive form, which can stably and accurately drive the first high-speed spindle motor and the saw blade to move back and forth obliquely; here, the function of the telescopic shield is to cover the first threaded rod, thereby preventing the first threaded rod from being exposed to an open environment and generating dust, thereby reducing wear and avoiding affecting the transmission accuracy of the first threaded rod.

[0006] Further improvement, the second driving mechanism includes a slide rail, a slider is slidably connected to the slide rail, the slider is fixed to the second high-speed spindle motor, a fixed block is fixed to the second high-speed spindle motor, a second threaded rod is threadedly connected to the fixed block, and the second threaded rod is driven to rotate by a second servo motor fixed to the base. Here, the second driving mechanism uses the slider, the fixed block, the second threaded rod, and the second servo motor to drive the second high-speed spindle motor to move smoothly and with high precision, so as to use the drill bit to punch the through hole of the caterpillar toy accessory blank with high precision.

[0007] Further improvement, a vibration plate is fixed on the top surface of the base, and a discharge rail is fixed on the outlet end of the vibration plate, and the outlet end of the discharge rail cooperates with the elongated guide groove laterally. The function of the vibration plate and the discharge rail is to place a large number of caterpillar toy parts blanks in the vibration plate for single one-way output, thereby reducing the tediousness of manual feeding; the vibration plate here is an existing product on the market, and products produced by Suzhou Soteyi Automatic Equipment Co., Ltd., Dongguan Shijie Tianyue Vibration Plate Manufacturing Factory and other companies can be selected.

[0008] Further improvement, a first guide plate is fixed to the side of the placement block, a first guide hole is opened on the first guide plate, and the push rod is plugged into the first guide hole. Here, the first guide plate and the first guide hole play a guiding role for the push rod, so as to avoid the push rod from being slightly bent due to long-term use, thereby reducing the pushing accuracy.

[0009] Further improvement, a second guide plate is fixed on the base, a first mounting hole is opened on the second guide plate, a drill sleeve is fixed on the first mounting hole, and the drill and the drill sleeve cooperate together. Here, the second guide plate, the first mounting hole, and the drill sleeve are used to guide the drill, so as to avoid the drill being subjected to excessive force when drilling a through hole in the caterpillar toy accessory blank, which may easily cause the drill to break.

[0010] For further improvement, a dust handling device is fixed on the second support, and the dust handling device includes an exhaust duct fixed on the second support, a group of filter screens are fixed in the exhaust duct, and the filter holes on each filter screen gradually become smaller along the air inlet direction, and an exhaust fan is installed at the air outlet end of the exhaust duct, and each filter screen is set at an acute angle to the horizontal plane. A group of grooves corresponding to the number of filter screens are set on the exhaust duct, and the grooves are located below the filtering surface of the filter screen. Each groove is connected to the outside through a connecting pipe, and a group of umbrella-shaped nozzles are fixed on the inner wall of the exhaust duct. The position and number of the umbrella-shaped nozzles match each filter screen, and the nozzles of the umbrella-shaped nozzles face the back of the filtering surface of the filter screen. The function of the dust treatment device here is to suck away and filter the debris generated by cutting the caterpillar toy accessory blanks, so as to avoid the debris being inhaled into the human body and causing health problems to the human body; the working principle of the dust treatment device here is: turn on the exhaust fan to generate a strong negative pressure in the exhaust pipe, and then when the saw blade cuts the caterpillar toy accessory blank and generates debris, it will be sucked away by the exhaust pipe, and the debris of different sizes will be graded and filtered through each filter to avoid the problem of excessive resistance and poor filtering effect caused by a fine mesh. The filtered air can be extracted from the exhaust fan. If the mesh of each filter is blocked by too much debris and the filtering efficiency is greatly reduced, the umbrella-shaped nozzles can be started and the back of each filter can be flushed to re-flush the blocked filter, so that each filter can reach the best filtering efficiency again, and the flushed debris is settled and discharged through the sedimentation tank of the connecting pipe flow channel.

[0011] Further improvement, a finished product guide groove is fixed on the base, the inlet end of the finished product guide groove is connected with the outlet end of the elongated guide groove, and the outlet end of the finished product guide groove is located outside the base. The function of the finished product guide groove here is to guide the finished caterpillar toy accessories with bevel cutting and holes to be output to the placement frame.

[0012] For further improvement, a pair of brackets arranged opposite to each other are fixed on the second support, and the first probe and the second probe are fixed on the two brackets respectively. The function of the bracket, the first probe and the second probe here is to accurately control the opening and closing of the first servo motor, so as to accurately control the saw blade to cut and reset the caterpillar toy accessory blank by the bevel; the first probe and the second probe here can transmit and receive signals through the PLC control cabinet fixed on the top surface of the base, so as to control the operation of the first servo motor; the first probe and the second probe here are existing position sensing probes on the market, and products of companies such as Mianyang Qianlong Technology Co., Ltd. and Guangdong Sweet Intelligent Technology Co., Ltd. can be selected.

[0013] The integrated processing technology of bevel cutting and surface punching of caterpillar toy accessories comprises the following steps:

[0014] A. Blank loading: Place the blanks of caterpillar toy parts one by one into the vibration plate for vibration brush selection and feeding;

[0015] B. Blank clamping: The blank of the caterpillar toy parts is vibrated and screened by the vibrating plate, and is discharged individually by the single arrangement of the discharge rail groove, and reaches the long guide groove of the placement block. Then, the first double-axis cylinder is started, and the caterpillar toy parts blank is pushed into the side of the pressing block by the push rod. The first double-axis cylinder stops running, and then the second double-axis cylinder is started, and the caterpillar toy parts blank is obliquely pressed tightly at the long guide groove by the pressing block;

[0016] C. Bevel cutting of the blank: start the first servo motor and drive the first high-speed spindle motor to move obliquely, the first high-speed spindle motor drives the saw blade to rotate at high speed, and the saw blade in the high-speed rotating state performs bevel cutting operation on the blank of the caterpillar toy accessory;

[0017] D. Drilling holes in the blank: start the second servo motor, use the second threaded rod to drive the second high-speed spindle motor to move, the second high-speed spindle motor drives the drill to rotate at high speed, and drill holes between the center of the oblique section of the blank of the caterpillar toy accessory and the center of the bottom surface of the blank of the caterpillar toy accessory through the through hole;

[0018] E. Finished product discharge: Start the second double-axis cylinder and drive the pressing block to reset, then start the first double-axis cylinder again. The first double-axis cylinder drives the push rod to push the finished caterpillar toy accessories out of the long guide groove, and guide them to the designated position through the guide rail groove for storage.

[0019] The beneficial effects of the present invention are as follows: the present invention has an ingenious and reasonable structural design, a base is used to install and place various components and used as a carrier, a placement block and an elongated guide groove are used to place a caterpillar toy accessory blank, so that the push rod can be accurately pushed into a specified processing position, a first double-axis cylinder and a push rod are used to accurately push the caterpillar toy accessory blank located at the elongated guide groove into the lateral part of the pressing block for accurate pressing of the pressing block, a second double-axis cylinder, a pressing block and an arc-shaped pressing groove are used to press the caterpillar toy accessory blank tightly at the elongated guide groove of the placement block, a slide seat, a first high-speed spindle motor and a saw blade can be tilted to bevel the caterpillar toy accessory blank, a first driving mechanism is used to reciprocate the saw blade in an inclined direction, a second high-speed spindle motor and a drill bit can be used to perform a drilling operation between the bottom center and the cut surface center of the caterpillar toy accessory blank, and a second driving mechanism can be used to drive the drill bit along the through hole direction, so that the caterpillar toy accessory blank can be accurately and efficiently drilled. The invention has an ingenious and reasonable structure, and can automatically complete the bevel cutting and punching of the blank of the caterpillar toy accessories on one device without multiple manual clamping. It has high efficiency and high precision, and is worthy of popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A perspective view of the present invention;

[0021] Figure 2 for Figure 1 AA section view;

[0022] Figure 3 for Figure 1 BB cross-section diagram;

[0023] Figure 4 It is a schematic structural diagram of the guide rail groove area in the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the dust treatment device area in the present invention;

[0025] Figure 6 It is a flow chart of the working principle of the present invention.

[0026] Explanation of the reference numerals: base 1, placement block 2, elongated guide groove 2-1, first double-axis cylinder 3, push rod 3-1, first support 4, first inclined surface 4-1, second double-axis cylinder 5, pressing block 5-1, arc-shaped pressing groove 5-1a, second support 6, slide 7, first high-speed spindle motor 8, saw blade 9, first driving mechanism 10, first threaded rod 10-1, first servo motor 10-2, telescopic cloth 10-3, bracket 10-4, reset stop probe 10-5, saw blade cutting completion probe 10-6, second high-speed spindle motor 11, drill bit 11-1, through hole 12, second driving mechanism 13, slide rail 13-1, slider 13-2, fixed block 13-3, second threaded rod 13-4, second servo motor 13-5, vibration plate 14, discharge rail groove 14-1, first guide plate 15, first guide hole 15-1, second guide plate 16, first mounting hole 16-1, drill sleeve 16-2, dust treatment device 17, exhaust pipe 17-1, groove 17-1a, filter 17-2, exhaust fan 17-3, connecting pipe 17-4, umbrella-shaped nozzle 17-5, guide rail groove 18, caterpillar toy accessory blank 19, caterpillar toy accessory finished product 20, PLC control cabinet 21. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the accompanying drawings:

[0028] Referring to the attached drawings: This caterpillar toy accessory bevel cutting and surface punching integrated processing equipment includes a base 1, a placement block 2 is fixed on the base 1, a long guide groove 2-1 is opened on the placement block 2, and the cross section of the long guide groove 2-1 is right-inclined, a first double-axis cylinder 3 is fixed on the side of the placement block 2, a push rod 3-1 is fixed on the push plate of the first double-axis cylinder 3, and the push rod 3-1 is in the same axial direction as the long guide groove 2-1, a first support 4 is fixed on the side of the placement block 2, and the top surface of the first support 4 is a first inclined surface 4-1, and a second double-axis cylinder 5 is fixed on the first inclined surface 4-1, and a pressing block 5-1 is fixed on the push plate of the second double-axis cylinder 5, and an arc-shaped pressing groove 5-1a is opened on the pressing block 5-1, and a first double-axis cylinder 5 is fixed on the side of the placement block 2. The second support 6 has a slide 7 connected to it in an inclined and sliding manner, a first high-speed spindle motor 8 is fixed to the slide 7, a saw blade 9 is fixedly mounted on the first high-speed spindle motor 8, and the saw blade 9 matches the position of the pressing block 5-1, a first driving mechanism 10 is installed on the second support 6 to drive the slide 7 to reciprocate along the inclined direction, a second high-speed spindle motor 11 is connected to the base 1 in a sliding manner, a drill bit 11-1 is fixed to the second high-speed spindle motor 11, a through hole 12 connected to the long guide groove 2-1 is opened at the top plate of the base 1 and the placement block 2, the position of the through hole 12 matches the pressing block 5-1, the drill bit 11-1 corresponds to the position of the through hole 12, and the second high-speed spindle motor 11 is driven up and down by the second driving mechanism 13.

[0029] The first driving mechanism 10 includes a first threaded rod 10-1 rotatably connected to the second support 6. The first threaded rod 10-1 is threadedly connected to the slide 7. The first threaded rod 10-1 is driven to rotate by a first servo motor 10-2 fixed to the second support 6. A telescopic protective cover 10-3 covering the first threaded rod 10-1 is installed on the second support 6.

[0030] The second driving mechanism 13 includes a slide rail 13-1, on which a slider 13-2 is slidably connected, the slider 13-2 is fixed to the second high-speed spindle motor 11, a fixed block 13-3 is fixed to the second high-speed spindle motor 11, and a second threaded rod 13-4 is threadedly connected to the fixed block 13-3, and the second threaded rod 13-4 is driven to rotate by a second servo motor 13-5 fixed on the base 1.

[0031] A vibration plate 14 is fixed on the top surface of the base 1, and a discharge track 14-1 is fixed on the outlet end of the vibration plate 14. The outlet end of the discharge track 14-1 is laterally matched with the elongated guide groove 2-1.

[0032] A first guide plate 15 is fixed to the side of the placement block 2. A first guide hole 15-1 is formed on the first guide plate 15. The push rod 3-1 is plugged into the first guide hole 15-1.

[0033] A second guide plate 16 is fixed on the base 1. A first mounting hole 16-1 is formed on the second guide plate 16. A drill sleeve 16-2 is fixed on the first mounting hole 16-1. The drill 11-1 cooperates with the drill sleeve 16-2.

[0034] A dust handling device 17 is fixed on the second support 6. The dust handling device 17 includes an exhaust pipe 17-1 fixed on the second support 6. A group of filter screens 17-2 are fixed in the exhaust pipe 17-1. The filter holes on each filter screen 17-2 gradually become smaller along the air inlet direction. An exhaust fan 17-3 is installed at the air outlet end of the exhaust pipe 17-1. Each filter screen 17-2 is set at an acute angle with the horizontal plane. A group of grooves 17-1a corresponding to the number of filter screens 17-2 are set on the exhaust pipe 17-1. The grooves 17-1a are located below the filtering surface of the filter screen 17-2. Each groove 17-1a is connected to the outside through a connecting pipe 17-4. A group of umbrella-shaped nozzles 17-5 are fixed on the inner wall of the exhaust pipe 17-1. The position and number of the umbrella-shaped nozzles 17-5 match those of each filter screen 17-2, and the nozzles of the umbrella-shaped nozzles 17-5 face the back of the filtering surface of the filter screen 17-2.

[0035] A finished product guide groove 18 is fixed on the base 1 , the inlet end of the finished product guide groove 18 is connected with the outlet end of the elongated guide groove 2 - 1 , and the outlet end of the finished product guide groove 18 is located outside the base 1 .

[0036] A pair of brackets 10 - 4 arranged opposite to each other are fixed on the second support 6 , and a first probe 10 - 5 and a second probe 10 - 6 are fixed on the two brackets 10 - 4 respectively.

[0037] The integrated processing technology of bevel cutting and surface punching of caterpillar toy accessories comprises the following steps:

[0038] A. Blank loading: Place the caterpillar toy parts blanks 19 one by one into the vibration plate 14 for vibration brush selection and feeding;

[0039] B. Blank clamping: The caterpillar toy accessory blank 19 is vibrated and screened by the vibration plate 14, and is discharged in a single arrangement by the discharge track groove 14-1, and reaches the long guide groove 2-1 of the placement block. Then, the first double-axis cylinder 3 is started, and the caterpillar toy accessory blank 19 is pushed into the side of the pressing block 5-1 by the push rod 3-1. The first double-axis cylinder 3 stops running, and then the second double-axis cylinder 5 is started, and the caterpillar toy accessory blank 19 is pressed obliquely against the long guide groove 2-1 by the pressing block 5-1.

[0040] C. Bevel cutting of the blank: start the first servo motor 10-2 and drive the first high-speed spindle motor 8 to move obliquely, the first high-speed spindle motor 8 drives the saw blade 9 to rotate at high speed, and the saw blade 9 in the high-speed rotating state performs a bevel cutting operation on the blank of the caterpillar toy accessory;

[0041] D. Drilling a hole in the blank: Start the second servo motor 13-5, use the second threaded rod 13-4 to drive the second high-speed spindle motor 11 to move, the second high-speed spindle motor 11 drives the drill bit 11-1 to rotate at a high speed, and drill a hole between the center of the oblique section of the caterpillar toy accessory blank 19 and the center of the bottom surface of the caterpillar toy accessory blank 19 through the through hole 12;

[0042] E. Finished product discharge: Start the second double-axis cylinder 5 and drive the pressing block 5-1 to reset, then start the first double-axis cylinder 3 again, the first double-axis cylinder 3 drives the push rod 3-1 to push the caterpillar toy accessory finished product 20 out of the long guide groove 2-1, and guide it to the designated position for storage through the guide rail groove 18.

[0043] The working principle of the present invention is as follows: firstly, a large number of caterpillar toy accessory blanks 19 are placed in the vibration plate 14, and the vibration plate 14 continuously outputs the caterpillar toy accessory blanks 19 and outputs them in a single row through the discharge track groove 14-1, and a single caterpillar toy accessory blank 19 will roll down to the elongated guide groove 2-1, then, the first double-axis cylinder 3 is started, and the push rod 3-1 is driven to push the caterpillar toy accessory blank 19 to the side of the pressing block 5-1 and then stop, then, the second double-axis cylinder 5 is started and the pressing block 5-1 is driven to press the caterpillar toy accessory blank 19 tightly against the elongated guide groove 2-1, and then, the first servo motor 10-2 ... elongated guide groove 2-1. The first threaded rod 10-1 drives the first high-speed spindle motor 8 to move obliquely, and the first high-speed spindle motor 8 rotates at a high speed and drives the saw blade 9 to rotate at a high speed. The high-speed rotating saw blade 9 performs bevel cutting on the caterpillar toy accessory blank 19. After the bevel cutting of the caterpillar toy accessory blank 19 is completed, the saw blade 9 is reset, and then the second servo motor 13-5 is started, and the second threaded rod 13-4 is used to drive the second high-speed spindle motor 11 to move. The second high-speed spindle motor 11 drives the drill bit 11-1 to rotate at a high speed, and drills a hole between the center of the beveled surface of the caterpillar toy accessory blank 19 and the center of the bottom surface of the caterpillar toy accessory blank 19 through the through hole 12 (such as Figure 6 As shown), the drill bit 11-1 is reset, and the pressing block 5-1 is also reset by the second double-axis cylinder 5. At this time, the first double-axis cylinder 3 is started again and continues to drive the push rod 2-1 to extend, so that the processed caterpillar toy accessory product 20 is pushed into the finished product guide rail groove 18 and taken out to the designated position for placement. During the process of sawing the caterpillar toy accessory blank 19 by the saw blade 9, the debris dust generated is sucked and processed by the dust treatment device 17; the structure of the present invention is ingenious and reasonable, and the bevel cutting and punching of the caterpillar toy accessories can be automatically completed on one device without multiple manual clamping. It is not only efficient but also high in precision, and is worthy of popularization and application.

[0044] Although the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A device for integrated processing of bevel cutting and surface punching of caterpillar toy accessories, comprising a base (1), characterized in that: A placement block (2) is fixed on the base (1), and an elongated guide groove (2-1) is formed on the placement block (2), and the cross section of the elongated guide groove (2-1) is right-inclined. A first double-axis cylinder (3) is fixed on the side of the placement block (2), and a push rod (3-1) is fixed on the push plate of the first double-axis cylinder (3), and the push rod (3-1) and the elongated guide groove (2-1) are in the same axial direction. A first support (4) is fixed on the side of the placement block (2), and the top surface of the first support (4) is a first inclined surface (4-1). A second double-axis cylinder (5) is fixed on the first inclined surface (4-1), and a pressing block (5-1) is fixed on the push plate of the second double-axis cylinder (5), and the pressing block (5-1) is formed with an arc-shaped pressing groove (5-1a). A second support (6) is fixed on the side of the placement block (2), and the second support (6) is inclined. A slide seat (7) is slidably connected to the slide seat (7), a first high-speed spindle motor (8) is fixed on the slide seat (7), a saw blade (9) is fixed on the first high-speed spindle motor (8), and the position of the saw blade (9) matches that of the pressing block (5-1); a first driving mechanism (10) for driving the slide seat (7) to reciprocate along an inclined direction is installed on the second support (6); a second high-speed spindle motor (11) is slidably connected to the base (1), a drill bit (11-1) is fixed on the second high-speed spindle motor (11); a through hole (12) connected to the elongated guide groove (2-1) is formed at the top plate of the base (1) and the placement block (2), the position of the through hole (12) matches that of the pressing block (5-1), the drill bit (11-1) corresponds to the position of the through hole (12), and the second high-speed spindle motor (11) is driven up and down by a second driving mechanism (13); The first driving mechanism (10) comprises a first threaded rod (10-1) rotatably connected to the second support (6), the first threaded rod (10-1) being threadedly connected to the slide seat (7), the first threaded rod (10-1) being driven to rotate by a first servo motor (10-2) fixed to the second support (6), and a telescopic shield (10-3) covering the first threaded rod (10-1) being mounted on the second support (6); The second driving mechanism (13) comprises a slide rail (13-1), a slider (13-2) being slidably connected to the slide rail (13-1), the slider (13-2) being fixed to a second high-speed spindle motor (11), a fixing block (13-3) being fixed to the second high-speed spindle motor (11), a second threaded rod (13-4) being threadedly connected to the fixing block (13-3), and the second threaded rod (13-4) being driven to rotate by a second servo motor (13-5) fixed to the base (1).

2. The integrated processing equipment for cutting bevels and punching holes in caterpillar toy accessories according to claim 1 is characterized by: A vibration plate (14) is fixed on the top surface of the base (1), a discharge track groove (14-1) is fixed on the outlet end of the vibration plate (14), and the outlet end of the discharge track groove (14-1) is laterally matched with the elongated guide groove (2-1).

3. The integrated processing equipment for cutting bevels and punching holes of caterpillar toy accessories according to claim 1 is characterized by: A first guide plate (15) is fixed to the side of the placement block (2), a first guide hole (15-1) is formed on the first guide plate (15), and the push rod (3-1) is plugged into the first guide hole (15-1).

4. The integrated processing equipment for cutting bevels and punching cut surfaces of caterpillar toy accessories according to claim 1 is characterized by: A second guide plate (16) is fixed on the base (1), a first mounting hole (16-1) is formed on the second guide plate (16), a drill sleeve (16-2) is fixed on the first mounting hole (16-1), and the drill bit (11-1) and the drill sleeve (16-2) cooperate together.

5. The integrated processing equipment for cutting bevels and punching holes in caterpillar toy accessories according to claim 1 is characterized by: A dust handling device (17) is fixed on the second support (6), and the dust handling device (17) comprises an exhaust pipe (17-1) fixed on the second support (6), a group of filter screens (17-2) are fixed in the exhaust pipe (17-1), and the filter holes on each of the filter screens (17-2) gradually become smaller along the air intake direction, and an exhaust fan (17-3) is installed at the air outlet end of the exhaust pipe (17-1), and each of the filter screens (17-2) is arranged at an acute angle with the horizontal plane, and the exhaust pipe (17-1) is provided with There is a group of grooves (17-1a) corresponding to the number of the filter screens (17-2), the grooves (17-1a) are located below the filter surface of the filter screen (17-2), each of the grooves (17-1a) is connected to the outside through a connecting pipe (17-4), and a group of umbrella-shaped nozzles (17-5) are fixed on the inner wall of the exhaust pipe (17-1), the position and number of the umbrella-shaped nozzles (17-5) match the number of the filter screens (17-2), and the nozzles of the umbrella-shaped nozzles (17-5) face the back of the filter surface of the filter screen (17-2).

6. The integrated processing equipment for cutting bevels and punching holes in caterpillar toy accessories according to claim 1 is characterized by: A finished product guide groove (18) is fixed on the base (1), the inlet end of the finished product guide groove (18) is connected to the outlet end of the elongated guide groove (2-1), and the outlet end of the finished product guide groove (18) is located outside the base (1).

7. The integrated processing equipment for cutting bevels and punching holes in caterpillar toy accessories according to claim 1 is characterized by: A pair of brackets (10-4) arranged opposite to each other are fixed on the second support (6), and a first probe (10-5) and a second probe (10-6) are respectively fixed on the two brackets (10-4).

8. A process for integrated processing of bevel cutting and cut surface punching of caterpillar toy accessories by the equipment for integrated processing of bevel cutting and cut surface punching of caterpillar toy accessories according to claim 1, characterized in that it comprises the following steps: A. Blank loading: Place the blanks of caterpillar toy parts one by one into the vibration plate for vibration brush selection and feeding; B. Blank clamping: The blank of the caterpillar toy parts is vibrated and screened by the vibrating plate, and is discharged individually by the single arrangement of the discharge rail groove, and reaches the long guide groove of the placement block. Then, the first double-axis cylinder is started, and the caterpillar toy parts blank is pushed into the side of the pressing block by the push rod. The first double-axis cylinder stops running, and then the second double-axis cylinder is started, and the caterpillar toy parts blank is obliquely pressed tightly at the long guide groove by the pressing block; C. Bevel cutting of the blank: start the first servo motor and drive the first high-speed spindle motor to move obliquely, the first high-speed spindle motor drives the saw blade to rotate at high speed, and the saw blade in the high-speed rotating state performs bevel cutting operation on the blank of the caterpillar toy accessory; D. Drilling holes in the blank: start the second servo motor, use the second threaded rod to drive the second high-speed spindle motor to move, the second high-speed spindle motor drives the drill to rotate at high speed, and drill holes between the center of the oblique section of the blank of the caterpillar toy accessory and the center of the bottom surface of the blank of the caterpillar toy accessory through the through hole; E. Finished product discharge: Start the second double-axis cylinder and drive the pressing block to reset, then start the first double-axis cylinder again. The first double-axis cylinder drives the push rod to push the finished caterpillar toy accessories out of the long guide groove, and guide them to the designated position through the guide rail groove for storage.

Citation Information

Patent Citations

  • Integral processing equipment for cutting bevels, cutting planes and punching holes of caterpillar toy accessories

    CN212825927U