Automatic glue sticking and plating equipment for small workpieces
By designing automatic glue-patting and placing equipment, the problems of low manual operation efficiency and unstable accuracy are solved, and the efficient and automated glue-patting and placing process is realized, which improves production efficiency and product yield and reduces labor costs.
Patent Information
- Application Number
- CN202010813025.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-13
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-08-13
AI Technical Summary
In the production of precision electronic products, manual glue sticking and placing operations are low efficiency and unstable in accuracy, resulting in high product losses and cost.
A small workpiece automatic glue-patting and placing equipment is designed, including a machine, a squeezing device, a tape feeding device, a material conveying device and a squeezing device to realize the automatic squeezing of material parts, tape bonding and finished product placement. Alternative manual operation.
It improves production efficiency and product yield, reduces labor costs, and realizes a highly automated glue-plated and placing process.
Smart Images

Figure CN112093096B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation equipment, and in particular to an automatic gluing and plating device for small workpieces. Background Art
[0002] 3C products have emerged in recent years along with the development of the electronics industry. They mainly refer to computer, communication, and consumer electronic products. In this industry, technology is developing at a rapid pace, with frequent upgrades and replacements. A large number of new products are launched almost every month, which has become a hot area in product design.
[0003] In the production of precision electronic products, some small parts need to be broken after the material is formed, and then glued after breaking.
[0004] The existing traditional production method is to manually glue the product after it is cut, and then manually arrange the trays for packaging after the gluing is completed. In this working environment, the manual material is transferred to the trays many times, which easily causes product loss. The manual gluing operation is time-consuming and labor-intensive, the mounting accuracy is unstable, the work efficiency is low, and the cost is high. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic gluing and plating device for small workpieces with high product yield, high production efficiency and high degree of automation, which can at least solve one of the above problems.
[0006] According to one aspect of the present invention, there is provided an automatic gluing and plating device for small workpieces, comprising a machine platform and a first breaking device, a first material belt feeding device, a second breaking device, a second material belt feeding device, a material conveying device, a plating device and a material tray feeding device arranged on the machine platform;
[0007] The first material strip feeding device is configured to convey the first material strip to the first breaking device;
[0008] The first ejection device is configured to eject the material on the first material belt;
[0009] The material conveying device is configured to convey the material ejected by the first ejecting device to the second ejecting device;
[0010] The second material strip feeding device is configured to convey the second material strip to the second breaking device;
[0011] The second ejection device is configured to eject the adhesive tape on the second material tape and attach it to the bottom of the material to obtain a finished product;
[0012] The material conveying device is configured to convey the finished product to the palletizing device;
[0013] The tray feeding device is configured to convey the tray to the tray loading device;
[0014] The tray loading device is configured to place the finished products on the tray.
[0015] Therefore, the working principle of the automatic gluing and plating equipment for small workpieces of the present invention is as follows: the first material belt feeding device conveys the first material belt to the first top-breaking device, and the first top-breaking device pushes out the material on the first material belt; the material conveying device conveys the material pushed out by the first top-breaking device to the top of the second top-breaking device; the second material belt feeding device conveys the second material belt to the second top-breaking device; the second top-breaking device pushes out the tape on the second material belt and sticks it to the bottom of the material to obtain a finished product; the material conveying device conveys the finished product to the tray loading device; the tray feeding device conveys the tray to the tray loading device; the tray loading device places the finished product on the tray. The present invention provides an automatic gluing and plating equipment for small workpieces with a high degree of automation, which can replace manual work in gluing, plating, plating and other processes, improves the working environment of workers, has high product yield, high production efficiency, high degree of automation, and effectively reduces labor costs.
[0016] In some embodiments, the material conveying device includes a first driving member, a first mounting plate, a first mounting frame, a guide rail, a slider, a first suction nozzle assembly and a second suction nozzle assembly. The first mounting plate is installed on the machine platform, the first driving member and the guide rail are installed on the first mounting plate, the driving end of the first driving member is movably connected to the first mounting frame through a swing arm, the slider is mounted on the guide rail and slidably cooperates with the guide rail, the first suction nozzle assembly and the second suction nozzle assembly can be movably installed on the first mounting frame, the first suction nozzle assembly cooperates with the first top-breaking device, the second suction nozzle assembly cooperates with the second top-breaking device, a limiting slide groove is provided on the first mounting plate, and the swing arm cooperates with the limiting slide groove. Therefore, the working principle of the material conveying device is: the first driving member drives the swing arm to swing along the limiting slide groove, the swing arm drives the first mounting plate and the first suction nozzle assembly and the second suction nozzle assembly installed on the first mounting plate to move together, the first suction nozzle assembly and the second suction nozzle assembly realize horizontal position feeding with the cooperation of the slider and the guide rail, and realize vertical position feeding with the cooperation of the first mounting frame and the limiting slide groove, thereby completing the corresponding conveying work; the first suction nozzle assembly is used to suck the material ejected by the first ejecting device and convey it to the second ejecting device, and the second suction nozzle assembly is used to suck the finished product ejected by the second ejecting device and convey it to the tray loading device.
[0017] In some embodiments, the tray loading device includes a manipulator and a third suction nozzle assembly, the manipulator is mounted on the machine platform, and the third suction nozzle assembly is mounted on the manipulator. Thus, the manipulator controls the movement of the third suction nozzle assembly to complete the corresponding tray loading work, and the tray loading efficiency is high.
[0018] In some embodiments, the small workpiece automatic gluing and plating device further includes a material turning device, which is disposed on the machine platform and located on one side of the first ejection device, and is configured to absorb the material ejected by the first ejection device and turn it over. Thus, the provision of the material turning device facilitates the continuous feeding of the material, effectively improving production efficiency.
[0019] In some embodiments, the material flipping device includes a mounting seat, a driving mechanism, an air supply ring and a fourth suction nozzle assembly. The mounting seat is installed on the machine table, the driving mechanism and the air supply ring are installed on the mounting seat, the driving end of the driving mechanism is connected to the fourth suction nozzle assembly, the air supply ring is connected to the fourth suction nozzle assembly through an air path, the fourth suction nozzle assembly includes at least one fourth suction nozzle, the first top-breaking device includes a second driving member, a pressure plate, a supporting plate and a top-breaking mold, the supporting plate is installed on the surface of the machine table, the pressure plate is arranged above the supporting plate, the driving end of the second driving member is connected to the top-breaking mold, a limiting groove matching the first material strip is opened on the supporting plate, and at least one discharge hole matching the top-breaking mold is opened on the pressure plate, the discharge hole matches the fourth suction nozzle and the number is the same as the number of the fourth suction nozzle. Therefore, the working principle of the first ejection device is: the second driving member drives the ejection die to eject, the ejection die pushes the material on the first material belt to the fourth suction nozzle through the discharge hole, the fourth suction nozzle sucks the material, and the material turning device starts to work; the working principle of the material turning device is: the driving mechanism drives the fourth suction nozzle to complete the turning and position adjustment, so that the material turns 180°, and then waits for the material conveying device to pick up the material.
[0020] In some embodiments, the small workpiece automatic glue plating device further includes a turntable device, which is disposed on the machine platform and located between the second breaking device and the plating device, and the turntable device is configured to receive the finished product conveyed from the material conveying device and transport it to the plating device. Thus, the setting of the turntable device facilitates the temporary storage of the finished product, thereby effectively ensuring the continuity of production.
[0021] In some embodiments, the tray feeding device includes a frame, a first rack, a second rack, a tray, a tray receiving mechanism, a dial mechanism, a conveying mechanism, and a lifting mechanism. The first rack and the second rack are both mounted on the frame and are respectively located at two ends of the frame. The dial mechanism is mounted on the first rack, the tray receiving mechanism, the conveying mechanism, and the lifting mechanism are all mounted on the frame, and the lifting mechanism is located directly below the second rack.
[0022] The first storage rack is used to place empty trays;
[0023] The dial mechanism is configured to dial down the material tray on the first storage rack;
[0024] The receiving mechanism is configured to receive the removed material tray and slowly convey it to the conveying mechanism;
[0025] The conveying mechanism is configured to convey the tray conveyed by the tray receiving mechanism to the tray loading work area and convey the tray loaded to the lifting mechanism;
[0026] The lifting mechanism is configured to lift the material tray to the second storage rack;
[0027] The second storage rack is used to place the completed trays.
[0028] Therefore, the working principle of the tray feeding device of the present invention is as follows: the dial mechanism dials down the empty trays placed on the first rack one by one, and the dialed trays slowly descend to the conveying mechanism under the action of the tray receiving mechanism, and the conveying mechanism first conveys the empty trays to the loading work area, and the turntable device loads the trays, and then the conveying mechanism transports the loaded trays to the top of the lifting mechanism, and the lifting mechanism works to lift the trays to the second rack to complete the transportation of the trays, and the above steps are repeated, so that all the trays on the first rack can be loaded and transported to the second rack.
[0029] The material tray feeding device of the present invention can realize automatic replacement of material trays and continuous turntable operation without stopping, and can realize continuous production, which not only improves efficiency but also allows convenient and safe replacement of material trays.
[0030] In some embodiments, the dial mechanism includes a first dial mechanism and a second dial mechanism, the first dial mechanism and the second dial mechanism are respectively arranged at the front and rear ends of the first rack, the first dial mechanism includes a first drive assembly and a first claw, the first claw is arranged on the first drive assembly, the first drive assembly is arranged on the first rack, and under the drive of the first drive assembly, the first claw can pull the material tray on the first rack down. Therefore, the working principle of the dial mechanism is: the first drive assembly drives the first claw to act on the limit groove on the outer wall of the material tray, and the dial is completed by moving from top to bottom.
[0031] In some embodiments, the receiving mechanism includes a first receiving mechanism and a second receiving mechanism, the first receiving mechanism and the second receiving mechanism are respectively arranged on the left and right sides of the first storage rack, the first receiving mechanism includes a second driving assembly and a second finger, the second finger is arranged on the second driving assembly, the second driving assembly is arranged on the frame, and under the drive of the second driving assembly, the second finger can receive the material tray dialed off by the dial mechanism. Therefore, the working principle of the receiving mechanism is: the second driving assembly drives the second finger to extend to receive the empty material tray conveyed from the dial mechanism, and then slowly moves downward so that the material tray falls on the conveying mechanism.
[0032] In some embodiments, there are two conveying mechanisms, namely, a first conveying mechanism and a second conveying mechanism. The first conveying mechanism and the second conveying mechanism are both arranged on the frame along the length direction of the frame. The first conveying mechanism includes a fourth drive assembly and a limiter. The limiter is arranged on the fourth drive assembly. The fourth drive assembly is arranged on the frame. Under the drive of the fourth drive assembly, the limiter can limit the tray and convey the tray to the lifting mechanism. Therefore, the working principle of the conveying mechanism is as follows: when the receiving mechanism conveys the tray to the limiter of the first conveying mechanism, the fourth drive assembly drives the limiter to move along the length direction of the frame, driving the tray to move to the tray loading work area; after the turntable is completed, the second conveying mechanism works to convey the tray to the lifting mechanism.
[0033] Beneficial effects of the present invention:
[0034] The working principle of the automatic gluing and plating equipment for small workpieces of the present invention is as follows: the first material belt feeding device conveys the first material belt to the first top-breaking device, and the first top-breaking device pushes out the material on the first material belt; the material conveying device conveys the material pushed out by the first top-breaking device to the top of the second top-breaking device; the second material belt feeding device conveys the second material belt to the second top-breaking device; the second top-breaking device pushes out the tape on the second material belt and sticks it to the bottom of the material to obtain a finished product; the material conveying device conveys the finished product to the tray loading device; the tray feeding device conveys the tray to the tray loading device; the tray loading device places the finished product on the tray. The present invention provides an automatic gluing and plating equipment for small workpieces with a high degree of automation, which can replace manual work in gluing, plating, plating and other processes, improves the working environment of workers, has high product yield, high production efficiency, high degree of automation, and effectively reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the three-dimensional structure of an automatic glue-sticking and plating device for small workpieces according to one embodiment of the present invention;
[0036] Figure 2 for Figure 1 The schematic diagram of the structure of the automatic gluing and plating equipment for small workpieces without the machine table is shown;
[0037] Figure 3 A schematic diagram of the three-dimensional structure of a finished product produced by the automatic gluing and plating equipment for small workpieces according to an embodiment of the present invention;
[0038] Figure 4 for Figure 2 The three-dimensional structural schematic diagram of the first top-breaking device of the automatic gluing and plating equipment for small workpieces shown;
[0039] Figure 5 for Figure 2 A schematic diagram of the three-dimensional structure of a material turning device of an automatic gluing and plating equipment for small workpieces shown;
[0040] Figure 6 for Figure 2 The three-dimensional structural schematic diagram of the material conveying device of the automatic gluing and plating equipment for small workpieces shown;
[0041] Figure 7 for Figure 2 The three-dimensional structural diagram of the turntable device of the automatic gluing and plating equipment for small workpieces shown;
[0042] Figure 8 for Figure 2 The three-dimensional structural schematic diagram of the tray loading device of the automatic glue-sticking and tray-laying equipment for small workpieces shown;
[0043] Fig. 9 for Figure 8 A schematic diagram of the three-dimensional structure of the third suction nozzle assembly of the tray loading device shown;
[0044] Fig.10 It is a schematic diagram of the three-dimensional structure of the material tray feeding device of the present invention;
[0045] Fig.11 for Figure 1 A schematic diagram of the structure of a tray feeding device from above is shown;
[0046] Fig.12 for Figure 1 A schematic diagram of the three-dimensional structure of the dial mechanism of the tray feeding device and the tray in cooperation with each other;
[0047] Fig.13 for Fig.12 A schematic diagram of the three-dimensional structure of the second dial mechanism shown;
[0048] Fig.14 for Fig.10 A schematic diagram of the three-dimensional structure of the tray receiving mechanism of the tray feeding device and the tray in cooperation with each other;
[0049] Fig.15 for Fig.14 A schematic diagram of the three-dimensional structure of the first receiving plate mechanism shown;
[0050] Fig.16 for Fig.10 A schematic diagram of the three-dimensional structure of the conveying mechanism of the tray feeding device and the tray;
[0051] Fig.17 for Fig.10 The three-dimensional structural schematic diagram of the lifting mechanism of the tray feeding device is shown.
[0052] Figures 1 to 17 Reference numerals in the figures:
[0053] 1-machine platform; 2-first top-breaking device; 3-first material belt feeding device; 4-second top-breaking device; 5-second material belt feeding device; 6-material tray feeding device; 7-material conveying device; 8-tray loading device; 9-material turning device; 10-turntable device;
[0054] 100-material; 200-first material strip; 300-second material strip; 400-adhesive tape; 500-finished product;
[0055] 21-second driving member; 22-pressing plate; 23-carrying plate; 24-top breaking mold; 61-frame; 62-first rack; 63-second rack; 64-material tray; 65-tray receiving mechanism; 66-dial mechanism; 67-conveying mechanism; 68-lifting mechanism; 69-blocking mechanism; 65A-first tray receiving mechanism; 65B-second tray receiving mechanism; 66A-first dial mechanism; 66B-second dial mechanism; 67A-first conveying mechanism; 67B-first Second conveying mechanism; 69A-first baffle mechanism; 69B-second baffle mechanism; 71-first driving member; 72-first mounting plate; 73-first mounting frame; 74-guide rail; 75-slider; 76-first suction nozzle assembly; 77-second suction nozzle assembly; 78-swing arm; 81-manipulator; 82-third suction nozzle assembly; 91-mounting seat; 92-driving mechanism; 93-air supply ring; 94-fourth suction nozzle assembly; 101-third driving member; 102-turntable;
[0056] 221-discharging hole; 231-limiting groove; 651-second driving assembly; 652-second claw; 661-first driving assembly; 662-first claw; 671-fourth driving assembly; 672-limiting member; 681-fifth driving assembly; 682-lifting platform; 683-second mounting plate; 691-third driving assembly; 692-blocking disc; 721-limiting slide; 821-third suction nozzle; 822-fourth driving member; 823-second mounting frame; 941-fourth suction nozzle;
[0057] 102a-installation slot; 681a-rotation drive member; 681b-lifting drive member. DETAILED DESCRIPTION
[0058] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0059] Figures 1 to 17 An automatic gluing and plating device for small workpieces according to an embodiment of the present invention is schematically shown.
[0060] like Figures 1 to 9As shown, the automatic gluing and plating equipment for small workpieces includes a machine platform 1 and a first breaking device 2, a first material belt feeding device 3, a second breaking device 4, a second material belt feeding device 5, a material conveying device 7, a plating device 8 and a material tray feeding device 6 arranged on the machine platform 1.
[0061] The first material strip feeding device 3 is configured to convey the first material strip 200 to the first breaking device 2;
[0062] The first ejection device 2 is configured to eject the material 100 on the first material belt 200;
[0063] The material conveying device 7 is configured to convey the material 100 ejected by the first ejecting device 2 to the second ejecting device 4;
[0064] The second material strip feeding device 5 is configured to convey the second material strip 300 to the second breaking device 4;
[0065] The second ejection device 4 is configured to eject the adhesive tape 400 on the second material tape 300 and attach it to the bottom of the material 100 to obtain a finished product 500;
[0066] The material conveying device 7 is configured to convey the finished product 500 to the tray loading device 8;
[0067] The tray feeding device 6 is configured to convey the tray 64 to the tray loading device 8;
[0068] The tray loading device 8 is configured to place the finished product 500 on the tray 64 .
[0069] The first material belt feeding device 3 and the second material belt feeding device 5 of the present embodiment can be composed of a material puller and a material placing rack commonly used in the market.
[0070] like Figure 6As shown, the material conveying device 7 of this embodiment includes a first driving member 71, a first mounting plate 72, a first mounting frame 73, a guide rail 74, a slider 75, a first suction nozzle assembly 76 and a second suction nozzle assembly 77. The first mounting plate 72 is mounted on the machine 1, and the first driving member 71 and the guide rail 74 are mounted on the first mounting plate 72. The driving end of the first driving member 71 is movably connected to the first mounting frame 73 by a swing arm 78 in a hinged manner. The slider 75 is sleeved on the guide rail 74 and slidably cooperates with the guide rail 74. The first suction nozzle assembly 76 and the second suction nozzle assembly 77 can be slidably installed on the first mounting frame 73 in the vertical direction. The first suction nozzle assembly 76 cooperates with the first top-breaking device 2, and the second suction nozzle assembly 77 cooperates with the second top-breaking device 4. A limited slide groove 721 is provided on the first mounting plate 72, and the swing arm 78 cooperates with the limited slide groove 721. The limited slide groove 721 of this embodiment is C-shaped. The first suction nozzle assembly 76 of this embodiment is composed of multiple groups of first suction nozzles, which can suck multiple materials 100 at the same time; the second suction nozzle assembly 77 is composed of multiple groups of second suction nozzles, which can suck multiple finished products 500 at the same time. The first driving member 71 of this embodiment can be a motor. Therefore, the working principle of the material conveying device 7 is as follows: the first driving member 71 drives the swing arm 78 to swing along the limiting slide 721, and the swing arm 78 drives the first mounting plate 72 and the first suction nozzle assembly 76 and the second suction nozzle assembly 77 installed on the first mounting plate 72 to move together, and the first suction nozzle assembly 76 and the second suction nozzle assembly 77 are realized in the cooperation of the slider 75 and the guide rail 74 to feed in the horizontal position, and in the cooperation of the first mounting frame 73 and the limiting slide 721 to feed in the vertical position, thereby completing the corresponding conveying work; the first suction nozzle assembly 76 is used to suck the material 100 ejected by the first top-breaking device 2 and convey it to the second top-breaking device 4, and the second suction nozzle assembly 77 is used to suck the finished product 500 ejected by the second top-breaking device 4 and convey it to the tray loading device 8.
[0071] like Figure 8 and Fig. 9 As shown, the tray loading device 8 of this embodiment includes a manipulator 81 and a third suction nozzle assembly 82. The manipulator 81 is installed on the machine 1, and the third suction nozzle assembly 82 is installed on the manipulator 81. The manipulator 81 of this embodiment can be a high-precision dove robot that is relatively common on the market. Fig. 9As shown, the third suction nozzle assembly 82 can be a variable-distance suction nozzle assembly, which can specifically include a third suction nozzle 821, a fourth driving member 822, and a second mounting bracket 823. There are multiple third suction nozzles 821, all of which are mounted on the second mounting bracket 823. The top of the second mounting bracket 823 can be mounted on the manipulator 81, and the third suction nozzle 821 is mounted on the driving end of the fourth driving member 822. The variable distance can be achieved under the drive of the fourth driving member 822. The fourth driving member 822 of this embodiment can be a telescopic cylinder. Thus, the movement of the third suction nozzle assembly 82 is controlled by the manipulator 81 to complete the corresponding tray placement work, and the tray loading efficiency is high.
[0072] The small workpiece automatic glue plating device of this embodiment further includes a material turning device 9. The material turning device 9 is arranged on the machine table 1 and located on one side of the first ejection device 2. The material turning device 9 is configured to absorb and turn over the material 100 ejected by the first ejection device 2. Therefore, the arrangement of the material turning device 9 facilitates the continuous feeding of the material 100, effectively improving the production efficiency.
[0073] like Figure 5 As shown, the material turning device 9 of this embodiment includes a mounting base 91, a driving mechanism 92, an air supply ring 93 and a fourth suction nozzle assembly 94. The mounting base 91 is installed on the machine 1, and the driving mechanism 92 and the air supply ring 93 are installed on the mounting base 91. The driving end of the driving mechanism 92 is connected to the fourth suction nozzle assembly 94. The air supply ring 93 is connected to the fourth suction nozzle assembly 94 through an air path. The fourth suction nozzle assembly 94 of this embodiment is composed of a plurality of suction nozzle tubes, and a fourth suction nozzle 941 is provided at the upper and lower ends of each suction nozzle tube. The number of suction nozzle tubes in this embodiment is 4. The driving mechanism 92 of this embodiment can be composed of a rotary motor that drives the fourth suction nozzle assembly 94 to rotate and a linear motor that drives the fourth suction nozzle assembly 94 to rise and fall.
[0074] The first top-breaking device 2 includes a second driving member 21, a pressure plate 22, a bearing plate 23 and a top-breaking die 24. The bearing plate 23 is installed on the surface of the machine table 1, and the pressure plate 22 is arranged above the bearing plate 23. The driving end of the second driving member 21 is connected to the top-breaking die 24. The second driving member 21 of this embodiment is a telescopic cylinder. The bearing plate 23 is provided with a limiting groove 231 that matches the first material belt 200. There are 4 limiting grooves 231 in this embodiment. The pressure plate 22 is provided with at least one discharge hole 221 that matches the top-breaking die 24. The discharge hole 221 matches the fourth suction nozzle 941 and the number is the same as the number of the fourth suction nozzle 941. There are 4 discharge holes 221 in this embodiment. Therefore, the working principle of the first top-breaking device 2 is: the second driving member 21 drives the top-breaking die 24 to push out, the top-breaking die 24 passes through the discharge hole 221 to push the material 100 on the first material belt 200 to the fourth suction nozzle 941, the fourth suction nozzle 941 sucks the material 100, and the material turning device 9 starts to work; the working principle of the material turning device 9 is: the driving mechanism 92 drives the fourth suction nozzle 941 to complete the turning and position adjustment, so that the material 100 turns 180°, and then waits for the material conveying device 7 to pick up the material. The structure of the second top-breaking device 4 of this embodiment can be the same as the structure of the first top-breaking device 2.
[0075] The automatic gluing and plating equipment for small workpieces also includes a turntable device 10, which is arranged on the machine platform 1 and located between the second breaking device 4 and the plating device 8. The turntable device 10 is configured to receive the finished product 500 conveyed from the material conveying device 7 and transport it to the plating device 8. Therefore, the setting of the turntable device 10 facilitates the temporary storage of the finished product 500, thereby effectively ensuring the continuity of production. Figure 7 As shown, the turntable device 10 of this embodiment includes a third driving member 101 and a turntable 102. The third driving member 101 is installed on the machine 1, and the turntable 102 is mounted on the driving end of the third driving member 101. The two ends of the turntable 102 in the length direction are provided with mounting grooves 102a that match the finished product 500. The mounting grooves 102a are multiple and arranged in a straight line. In this embodiment, there are 8 mounting grooves 102a in total. Driven by the third driving member 101, the turntable 102 can rotate 180°, and the positions of the mounting grooves 102a on the left and right sides are interchanged to achieve continuous feeding.
[0076] like Figures 10 to 17 As shown, the tray feeding device 6 of this embodiment includes a frame 61, a first rack 62, a second rack 63, a tray 64, a tray receiving mechanism 65, a dial mechanism 66, a conveying mechanism 67 and a lifting mechanism 68. The first rack 62 and the second rack 63 are both mounted on the frame 61 and are respectively located at the two ends of the frame 61. The dial mechanism 66 is mounted on the first rack 62, and the tray receiving mechanism 65, the conveying mechanism 67 and the lifting mechanism 68 are all mounted on the frame 61. The lifting mechanism 68 is located directly below the second rack 63.
[0077] The first storage rack 62 is used to place empty trays 64;
[0078] The dial mechanism 66 is configured to dial down the material tray 64 on the first storage rack 62;
[0079] The receiving mechanism 65 is configured to receive the removed material tray 64 and slowly convey it to the conveying mechanism 67;
[0080] The conveying mechanism 67 is configured to convey the material tray 64 conveyed by the tray receiving mechanism 65 to the tray loading work area and convey the tray 64 after loading to the lifting mechanism 68;
[0081] The lifting mechanism 68 is configured to lift the material tray 64 to the second storage rack 63;
[0082] The second storage rack 63 is used to place the trays 64 that have been loaded.
[0083] like Figures 10 to 13 As shown, the dial mechanism 66 of this embodiment includes a first dial mechanism 66A and a second dial mechanism 66B. The first dial mechanism 66A and the second dial mechanism 66B are respectively arranged at the front and rear ends of the first rack 62. The first dial mechanism 66A and the second dial mechanism 66B of this embodiment have the same structure. The first dial mechanism 66A includes a first driving component 661 and a first pusher 662. The first pusher 662 is arranged on the first driving component 661, and the first driving component 661 is arranged on the first rack 62. A driving component of this embodiment is composed of a lifting cylinder for driving the first pusher 662 to rise and fall and a telescopic cylinder for driving the first pusher 662 to extend. The first pusher 662 cooperates with a groove provided on the edge of the surface of the material tray 64. Under the drive of the first driving component 661, the first pusher 662 can push the material tray 64 on the first rack 62 down. Therefore, the working principle of the dial mechanism 66 is as follows: the first driving assembly 661 drives the first finger 662 to act on the limiting groove 231 on the outer wall of the material tray 64, and moves from top to bottom to complete the dial.
[0084] like Figures 10-11 and Figures 14-15As shown, the receiving mechanism 65 of this embodiment includes a first receiving mechanism 65A and a second receiving mechanism 65B. The first receiving mechanism 65A and the second receiving mechanism 65B are respectively arranged on the left and right sides of the first storage rack 62, and the first receiving mechanism 65A and the second receiving mechanism 65B of this embodiment have the same structure. The first receiving mechanism 65A includes a second driving assembly 651 and a second finger 652. The second finger 652 is arranged on the second driving assembly 651, and the second driving assembly 651 is arranged on the frame 61. The second driving assembly 651 of this embodiment is composed of a lifting cylinder for driving the second finger 652 to rise and fall and a telescopic cylinder for driving the second finger 652 to extend. The second finger 652 cooperates with the bottom edge slot of the material tray 64. Under the drive of the second driving assembly 651, the second finger 652 can receive the material tray 64 pulled off by the dial mechanism 66. Therefore, the working principle of the tray receiving mechanism 65 is as follows: the second driving assembly 651 drives the second finger 652 to extend and receive the empty tray 64 conveyed from the dial mechanism 66 , and then slowly moves downward so that the tray 64 falls on the conveying mechanism 67 .
[0085] like Figures 10-11 and Fig.16 As shown, there are two conveying mechanisms 67 in this embodiment, namely, a first conveying mechanism 67A and a second conveying mechanism 67B. The first conveying mechanism 67A and the second conveying mechanism 67B have the same structure. The first conveying mechanism 67A and the second conveyor are both arranged on the frame 61 along the length direction of the frame 61. The first conveying mechanism 67A includes a fourth driving assembly 671 and a limiter 672. The limiter 672 is arranged on the fourth driving assembly 671, and the fourth driving assembly 671 is arranged on the frame 61. The fourth driving assembly 671 of this embodiment is composed of a lifting cylinder that drives the limiter 672 to rise and fall and a telescopic cylinder that drives the limiter 672 to extend. The limiter 672 cooperates with the bottom edge of the tray 64. Driven by the fourth driving assembly 671, the limiter 672 can limit the tray 64 and convey the tray 64 to the lifting mechanism 68. Therefore, the working principle of the conveying mechanism 67 is: when the receiving mechanism 65 conveys the material tray 64 to the limit piece 672 of the first conveying mechanism 67A, the fourth driving assembly 671 drives the limit piece 672 to move along the length direction of the frame 61, driving the material tray 64 to move to the loading work area; after completing the turntable 102, the second conveying mechanism 67B works to convey the material tray 64 to the lifting mechanism 68.
[0086] like Figures 10-11 and Fig.17As shown, the lifting mechanism 68 of this embodiment includes a fifth drive assembly 681 and a lifting platform 682. The lifting platform 682 is arranged above the fifth drive assembly 681 and cooperates with the material tray 64, and the fifth drive assembly 681 is arranged on the frame 61. The lifting platform 682 of the fifth drive assembly 681 can lift the material tray 64 to the second rack 63. Therefore, the lifting mechanism 68 can lift the tray 64 transported by the second conveying mechanism 67B to the second rack 63, and complete the output of the tray 64.
[0087] like Fig.17 As shown, the lifting mechanism 68 also includes a second mounting plate 683, the fifth driving assembly 681 is installed on the second mounting plate 683, the second mounting plate 683 is installed on the frame 61, the fifth driving assembly 681 includes a rotating driving member 681a and a lifting driving member 681b, the lifting platform 682 is installed on the rotating driving member 681a, the rotating driving member 681a is installed on the second mounting plate 683, the lifting driving member 681b is installed on the frame 61 and the driving end is connected to the second mounting plate 683, the rotating driving member 681a is used to drive the lifting platform 682 to rotate, and the lifting driving member 681b is used to drive the lifting platform 682 to rise and fall. Therefore, the working principle of the lifting mechanism 68 is: when the second conveying mechanism 67B conveys the loaded material tray 64 to the lifting platform 682, the rotating driving member 681a drives the lifting platform 682 to rotate, driving the material tray 64 to rotate to an angle matching the second rack 63, and then the lifting driving member 681b drives the lifting platform 682 to extend upward, so that the material tray 64 moves upward to the placement area of the second rack 63.
[0088] The working principle of the tray feeding device 6 of the present invention is as follows: the dial mechanism 66 dials down the empty trays 64 placed on the first rack 62 one by one, and the dialed trays 64 slowly descend to the conveying mechanism 67 under the action of the tray receiving mechanism 65, and the conveying mechanism 67 first conveys the empty trays 64 to the loading work area, and the trays are loaded by the robot 81 or manually, and then the conveying mechanism 67 transports the loaded trays 64 to the top of the lifting mechanism 68, and the lifting mechanism 68 works to lift the trays 64 to the second rack 63, completing the transportation of the trays 64, and repeating the above steps, all the trays 64 on the first rack 62 can be loaded and transported to the second rack 63.
[0089] The material tray feeding device 6 of the present invention can realize automatic replacement of the material tray 64 and realize continuous operation of the turntable 102 without stopping the machine, thereby realizing continuous production, which not only improves efficiency but also allows convenient and safe replacement of the material tray 64.
[0090] The working process of the automatic glue plating device for small workpieces of the present invention is as follows:
[0091] S1, the first material belt 200 and the second material belt 300 are respectively fed into the first breaking device 2 and the second breaking device 4 under the action of the first material belt feeding device 3 and the second material belt feeding device 5 to detect and position;
[0092] S2, the first top-breaking device 2 works, and the first material belt 200 is top-broken to obtain four material pieces 100; the material turning device 9 starts to work, and the material conveying device 7 moves to take the material, and the material piece 100 is sucked and moved to the second top-breaking device 4 for positioning through the first suction nozzle assembly 76, and the second top-breaking device 4 works to lift the second material belt 300, and the adhesive tape 400 is attached to the bottom of the material piece 100;
[0093] S3, the material conveying device 7 takes the material from above the second breaking device 4, moves it to the turntable 102 of the turntable device 10 for positioning, places the obtained finished product 500 into the corresponding installation groove 102a, and the turntable 102 rotates 180°;
[0094] S4, the manipulator 81 of the tray loading device 8 moves to the top of the turntable 102 to pick up the material, and then moves to the tray 64 delivered by the tray feeding device 6 to perform continuous tray placement and loading.
[0095] The present invention provides an automatic gluing and plating equipment for small workpieces with a high degree of automation, which has the following advantages: 1. It replaces the original production mode in which the machine feeds in and out materials, cuts off materials, and performs the gluing process in two steps, and now the whole machine can be carried out simultaneously; 2. It can effectively save manpower, and can save 8 people / machine, further reducing labor costs; 3. The efficiency of the production line is improved, and the production efficiency can be increased from 4s / pcs to 0.6s / pcs; 4. It can realize fully automated feeding and unloading, plating, and loading, replacing manual plating and loading, and reducing the workload of workers.
[0096] The present invention provides an automatic gluing and plating equipment for small workpieces with a high degree of automation, which can replace manual work in gluing, plating, plating and other processes, improves the working environment of workers, has high product yield, high production efficiency, high degree of automation, and effectively reduces labor costs.
[0097] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. An automatic gluing and plating device for small workpieces, characterized in that: The invention comprises a machine (1), and a first breaking device (2) arranged on the machine (1), a first material belt feeding device (3), a second breaking device (4), a second material belt feeding device (5), a material conveying device (7), a tray loading device (8) and a material tray feeding device (6); The first material strip feeding device (3) is configured to convey the first material strip (200) to the first breaking device (2); The first ejection device (2) is configured to eject the material (100) on the first material strip (200); The material conveying device (7) is configured to convey the material (100) ejected by the first ejecting device (2) to the second ejecting device (4); The second material strip feeding device (5) is configured to convey the second material strip (300) to the second breaking device (4); The second ejection device (4) is configured to eject the adhesive tape (400) on the second material tape (300) and attach it to the bottom of the material piece (100) to obtain a finished product (500); The material conveying device (7) is configured to convey the finished product (500) to a tray loading device (8); The tray feeding device (6) is configured to transport the tray to the tray loading device (8); The tray loading device (8) is configured to place the finished product (500) on a tray; The material conveying device (7) comprises a first driving member (71), a first mounting plate (72), a first mounting frame (73), a guide rail (74), a slide block (75), a first suction nozzle assembly (76) and a second suction nozzle assembly (77); the first mounting plate (72) is mounted on the machine platform (1); the first driving member (71) and the guide rail (74) are mounted on the first mounting plate (72); a driving end of the first driving member (71) is movably connected to the first mounting frame (73) via a swing arm (78); The slider (75) is mounted on the guide rail (74) and slidably cooperates with the guide rail (74); the first suction nozzle assembly (76) and the second suction nozzle assembly (77) can be movably installed on the first mounting frame (73); the first suction nozzle assembly (76) cooperates with the first top-breaking device (2); the second suction nozzle assembly (77) cooperates with the second top-breaking device (4); a limiting slide groove (721) is provided on the first mounting plate (72); the swing arm (78) cooperates with the limiting slide groove (721) in a limiting manner; The tray loading device (8) comprises a robot arm (81) and a third suction nozzle assembly (82); the robot arm (81) is mounted on the machine platform (1), and the third suction nozzle assembly (82) is mounted on the robot arm (81).
2. The automatic glue plating equipment for small workpieces according to claim 1 is characterized in that: It also includes a material turning device (9), which is arranged on the machine platform (1) and located on one side of the first breaking device (2), and is configured to absorb the material (100) ejected by the first breaking device (2) and turn it over.
3. The automatic glue plating equipment for small workpieces according to claim 2 is characterized in that: The material turning device (9) comprises a mounting seat (91), a driving mechanism (92), an air supply ring (93) and a fourth suction nozzle assembly (94); the mounting seat (91) is mounted on the machine platform (1); the driving mechanism (92) and the air supply ring (93) are mounted on the mounting seat (91); the driving end of the driving mechanism (92) is connected to the fourth suction nozzle (941) assembly (94); the air supply ring (93) is connected to the fourth suction nozzle assembly (94) through an air path; the fourth suction nozzle assembly (94) comprises at least one fourth suction nozzle (941); The first top-breaking device (2) comprises a second driving member (21), a pressure plate (22), a supporting plate (23) and a top-breaking die (24); the supporting plate (23) is mounted on the surface of the machine platform (1); the pressure plate (22) is arranged above the supporting plate (23); the driving end of the second driving member (21) is connected to the top-breaking die (24); a limiting groove (231) matching with the first material belt (200) is provided on the supporting plate (23); at least one discharge hole (221) matching with the top-breaking die (24) is provided on the pressure plate (22); the discharge hole (221) matches with the fourth suction nozzle (941) and the number of the discharge holes is the same as the number of the fourth suction nozzles (941).
4. The automatic glue plating equipment for small workpieces according to claim 1 is characterized in that: It also includes a turntable device (10), which is arranged on the machine platform (1) and located between the second breaking device (4) and the loading device (8), and the turntable device (10) is configured to receive the finished product (500) conveyed from the material conveying device (7) and transport it to the loading device (8).
5. The automatic gluing and plating equipment for small workpieces according to any one of claims 1 to 4, characterized in that: The tray feeding device (6) comprises a frame (61), a first rack (62), a second rack (63), a tray (64), a tray receiving mechanism (65), a dial mechanism (66), a conveying mechanism (67) and a lifting mechanism (68); the first rack (62) and the second rack (63) are both mounted on the frame (61) and are respectively located at two ends of the frame (61); the dial mechanism (66) is mounted on the first rack (62); the tray receiving mechanism (65), the conveying mechanism (67) and the lifting mechanism (68) are all mounted on the frame (61); and the lifting mechanism (68) is located directly below the second rack (63); The first storage rack (62) is used to place empty trays (64); The dial mechanism (66) is configured to dial down the material tray (64) on the first storage rack (62); The tray receiving mechanism (65) is configured to receive the removed material tray (64) and slowly transport it to the conveying mechanism (67); The conveying mechanism (67) is configured to convey the material tray (64) conveyed by the tray receiving mechanism (65) to the tray loading work area and to convey the tray (64) after the loading is completed to the lifting mechanism (68); The lifting mechanism (68) is configured to lift the material tray (64) to the second storage rack (63); The second storage rack (63) is used to place the trays (64) that have been loaded.
6. The automatic gluing and plating equipment for small workpieces according to claim 5 is characterized in that: The dial mechanism (66) comprises a first dial mechanism (66A) and a second dial mechanism (66B), the first dial mechanism (66A) and the second dial mechanism (66B) being respectively arranged at the front and rear ends of the first storage rack (62), the first dial mechanism (66A) comprising a first driving assembly (661) and a first shifting claw (662), the first shifting claw (662) being arranged on the first driving assembly (661), the first driving assembly (661) being arranged on the first storage rack (62), and under the drive of the first driving assembly (661), the first shifting claw (662) can shift the material tray (64) on the first storage rack (62).
7. The automatic glue-sticking and plating equipment for small workpieces according to claim 5 is characterized in that: The tray receiving mechanism (65) comprises a first tray receiving mechanism (65A) and a second tray receiving mechanism (65B), the first tray receiving mechanism (65A) and the second tray receiving mechanism (65B) being respectively arranged on the left and right sides of the first storage rack (62), the first tray receiving mechanism (65A) comprising a second driving assembly (651) and a second pusher claw (652), the second pusher claw (652) being arranged on the second driving assembly (651), the second driving assembly (651) being arranged on the frame (61), and under the drive of the second driving assembly (651), the second pusher claw (652) can receive the material tray (64) pushed off by the dial mechanism (66).
8. The automatic gluing and plating equipment for small workpieces according to claim 5 is characterized in that: There are two conveying mechanisms (67), namely a first conveying mechanism (67A) and a second conveying mechanism (67B). The first conveying mechanism (67A) and the second conveying mechanism (67B) are both arranged on the frame (61) along the length direction of the frame (61). The first conveying mechanism (67A) comprises a fourth driving component (671) and a limiting member (672). The limiting member (672) is arranged on the fourth driving component (671). The fourth driving component (671) is arranged on the frame (61). Under the drive of the fourth driving component (671), the limiting member (672) can limit the material tray (64) and convey the material tray (64) to the lifting mechanism (68).
Citation Information
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