Honeycomb ceramic vertical automatic cutting machine

Abstract

The present invention relates to a vertical automatic honeycomb ceramic cutting machine, which is suitable for automatic cutting of honeycomb ceramic extruded blanks. The machine comprises a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic blank conveying device, a tooling plate reflux conveying device and a tooling plate lifting and conveying device; the frame part comprises a conveying frame, a left vertical frame and a right vertical frame; the honeycomb ceramic material lifting device is installed on the left vertical frame, the cutting device is installed on the upper part of the right vertical frame, the honeycomb ceramic material cutting and conveying device is installed on the lower conveying frame of the honeycomb ceramic material lifting device, the honeycomb ceramic blank conveying device is installed on the front conveying frame of the honeycomb ceramic material cutting and conveying device, the tooling plate reflux conveying device is installed on the lower conveying frame of the honeycomb ceramic material cutting and conveying device and the honeycomb ceramic blank conveying device, and the tooling plate lifting and conveying device is installed on the rear conveying frame of the tooling plate reflux conveying device.

Description

Technical Field

[0001] The invention relates to a vertical automatic cutting machine for honeycomb ceramics, which is suitable for automatic cutting of honeycomb ceramic extruded blanks. Background Art

[0002] Honeycomb ceramics are a type of porous industrial ceramics, with thin walls dividing the interior into triangular, square or hexagonal parallel channels. They have a large specific surface area and low exhaust resistance. They are the ideal carrier and mainstream product for three-way catalysts for purifying automobile exhaust. The cross-sectional shapes are mostly circular, but there are also elliptical or racetrack shapes.

[0003] The production of honeycomb ceramic blanks is mainly carried out by extrusion molding through a honeycomb ceramic extruder. The honeycomb ceramic material after extrusion molding is the catalyst protective agent blank. Before drying and shaping, the blank needs to be cut into multiple sections to form the required length. At present, the honeycomb ceramic cutting machine is mainly a horizontal cutting machine, which has low production efficiency and cannot meet the needs of industrial automation production. Summary of the invention

[0004] The purpose of the present invention is to provide a vertical automatic cutting machine for honeycomb ceramics in view of the above-mentioned deficiencies. The vertical automatic cutting machine for honeycomb ceramics comprises a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic accessories conveying device, a tooling plate reflux conveying device, and a tooling plate lifting and conveying device.

[0005] The honeycomb ceramic material extruded by the honeycomb ceramic extruder and extruded is carried on the tooling plate on the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device, and is cut into honeycomb ceramic blanks of set length by the cutting device. The honeycomb ceramic lifting device descends to the upper part of the honeycomb ceramic material cutting and conveying device, and the tooling plate carrying the honeycomb ceramic blank falls on the conveying synchronous belt of the honeycomb ceramic material device of the honeycomb ceramic material cutting and conveying device, and is conveyed to the honeycomb ceramic blank conveying device by the honeycomb ceramic material cutting and conveying motor. The tooling plate and the honeycomb ceramic blank are conveyed to the next process for drying through the honeycomb ceramic blank conveying device. The tooling plate is taken down and placed on the tooling plate reflux device, and is conveyed to the tooling plate conveying synchronous belt on the upper part of the tooling plate conveying bracket of the tooling plate lifting device by the tooling plate conveying motor and the tooling plate reflux conveying synchronous belt, and is raised to the working position of the honeycomb ceramic material cutting and conveying device by the tooling plate conveying motor.

[0006] The vertical automatic cutting machine for honeycomb ceramics has high cutting efficiency and high product qualification rate. It can automatically cut honeycomb ceramic blanks in large quantities on a large scale and can meet the needs of industrial automation production.

[0007] The vertical automatic cutting machine for honeycomb ceramics is realized by adopting the following technical solutions:

[0008] The honeycomb ceramic vertical automatic cutting machine comprises a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic blank conveying device, a tooling plate reflux conveying device and a tooling plate lifting and conveying device.

[0009] The frame part includes a conveying frame, a left vertical frame, and a right vertical frame. The left vertical frame is arranged on the left side of the conveying frame, and the right vertical frame is arranged on the right side of the conveying frame. A Foma wheel is installed at the bottom of the frame, and the Foma wheel can adjust the level of the frame. The Foma wheel is equipped with rollers to move the entire frame.

[0010] The honeycomb ceramic material lifting device is installed on the left vertical frame, the cutting device is installed on the upper part of the right vertical frame, the honeycomb ceramic material cutting and conveying device is installed on the lower conveying frame of the honeycomb ceramic material lifting device, the honeycomb ceramic blank conveying device is installed on the front conveying frame of the honeycomb ceramic material cutting and conveying device, the tooling board reflux conveying device is installed on the lower conveying frames of the honeycomb ceramic material cutting and conveying device and the honeycomb ceramic blank conveying device, and the tooling board lifting and conveying device is installed on the rear conveying frame of the tooling board reflux conveying device.

[0011] The honeycomb ceramic material lifting device comprises a honeycomb ceramic material lifting bracket, a honeycomb ceramic material lifting screw rod, a honeycomb ceramic material lifting guide rail, a honeycomb ceramic material lifting slider, a honeycomb ceramic material lifting motor, and a honeycomb ceramic material lifting photoelectric switch. The honeycomb ceramic material lifting screw rod and the honeycomb ceramic material lifting guide rail are installed on the left vertical frame, the honeycomb ceramic material lifting bracket is installed on the honeycomb ceramic material lifting guide rail through the honeycomb ceramic material lifting slider, the honeycomb ceramic material lifting slider cooperates with the honeycomb ceramic material lifting screw rod through the screw rod nut, and the honeycomb ceramic material lifting motor is installed at the lower part of the left vertical frame. The output shaft of the honeycomb ceramic material lifting motor is connected to the honeycomb ceramic material lifting screw rod. The honeycomb ceramic material lifting motor drives the honeycomb ceramic material lifting screw rod to drive the honeycomb ceramic material lifting bracket to move up and down along the honeycomb ceramic material lifting guide rail to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder. Two honeycomb ceramic material lifting photoelectric switches are respectively installed at the upper and lower ends of the honeycomb ceramic material lifting guide rail to control the lifting position of the honeycomb ceramic material lifting bracket.

[0012] The cutting device is installed on the upper part of the right vertical frame, and the cutting device includes a lifting linear module, a lifting guide rail, a support frame, a cutting linear module, a cutting wheel bracket rod connecting plate, an auxiliary guide rail, a slider, a cutting wheel bracket rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire, a cutting wire passing wheel, a tensioning spring and a wire break detection mechanism.

[0013] The lifting linear module and the lifting guide rail are installed on the upper part of the right vertical frame. The support frame is installed on the lifting linear module, the cutting linear module is installed on the support frame, and the cutting wheel bracket rod is installed on the cutting linear module through the cutting wheel bracket rod connecting plate.

[0014] The cutting linear module and the auxiliary guide rail are respectively installed on the mounting support frame, one side of the lower part of the cutting wheel bracket rod connecting plate is installed on the cutting linear module through a slider, and the other side of the lower part of the cutting wheel bracket rod connecting plate is installed on the auxiliary guide rail through a slider. The cutting linear module has a linear guide rail, a slider, a lead screw, and a transmission motor.

[0015] One end of the two cutting wheel bracket rods is installed on the cutting wheel bracket rod connecting plate, and the other end of the two cutting wheel bracket rods is installed on the support frame through a linear bearing. The front end of the cutting wheel bracket rod is equipped with a cutting wire passing wheel, and the front end of the cutting wheel bracket rod is equipped with a cutting wire through the cutting wire passing wheel.

[0016] The cutting wheel bracket rod connecting plate pushes the cutting wheel bracket rod connecting plate, the cutting wheel bracket rod, the cutting wire passing wheel, and the cutting wire to slide back and forth through the cutting linear module to cut the honeycomb ceramic blank into a honeycomb ceramic blank according to the designed size.

[0017] A tensioning spring is arranged at the lower end between the cutting wheel support rod and the cutting wire passing wheel for tensioning the cutting wire.

[0018] Two cutting wire winding motors are respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate, the cutting wire winding wheel is installed at the end of the output shaft of the cutting wire winding motor, and the wire break detection mechanism is respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate.

[0019] The wire breakage detection mechanism is provided with a wire passing wheel bracket, a cutting wire transition wheel is installed on the upper part of the wire passing wheel bracket, two sliding shafts are arranged in the middle part of the wire passing wheel bracket, a linear bearing seat is mounted on the two sliding shafts through a linear bearing, a cutting wire tensioning wheel is mounted on the linear bearing seat, and a spring is mounted on the sliding shaft. A wire breakage sensor is installed on one side of the wire passing wheel bracket, and a wire breakage sensing sheet is installed on the linear bearing seat close to the wire breakage sensor. The middle part of the cutting wire is mounted on the cutting wire passing wheel at the front end of the two cutting wheel bracket rods, and the two ends pass through the wire breakage detection mechanism respectively, and are respectively wound and installed on the two sides of the rear part of the cutting wheel bracket rod connecting plate, and on the cutting wire winding wheel installed at the end of the output shaft of the cutting wire winding motor.

[0020] When the cutting device is equipped with the honeycomb ceramic vertical automatic cutting machine, under the control of the PLC programmable controller, the lifting linear module motor drives the support frame and the cutting mechanism installed on the support frame to move up and down along the lifting guide rail, and the length of the honeycomb ceramic blank to be cut is adjusted according to the design requirements;

[0021] The linear module motor of the cutting linear module drives the cutting wheel bracket rod connecting plate and the cutting wheel bracket rod, cutting wire, cutting wire winding motor, wire break detection mechanism and other cutting mechanisms installed on the cutting wheel bracket rod connecting plate to move forward along the auxiliary guide rail, and at the same time, the cutting wire winding motor is started to drive the cutting wire winding wheel to wind. Since the two cutting wire winding motors have the same operating directions, one retracts and the other releases, the two cutting wire winding motors rotate alternately in forward and reverse directions at regular intervals, and the cutting wire moves rapidly between the cutting wire passing wheels. The cutting linear module pushes the cutting wheel bracket rod connecting plate, the cutting wheel bracket rod connecting plate, the cutting wire passing wheel, the cutting wire, and the high-speed moving cutting wire to cut the honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder into honeycomb ceramic blanks of required specifications and lengths, and is placed on the tooling plate on the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device, and is conveyed to the next process via the honeycomb ceramic material cutting conveying device and the honeycomb ceramic blank conveying device.

[0022] If the cutting wire breaks during the cutting process, the cutting wire wound on the cutting wire tensioning wheel loses its upward pulling force due to the broken wire, and the linear bearing seat together with the broken wire sensing sheet installed on one side falls into the sensing slot on the broken wire sensor. The broken wire sensing sensor transmits the broken wire signal to the PLC programmable controller. Under the control of the PLC programmable controller, the cutting wire winding motor stops running and resumes normal working state only after the broken wire fault is repaired.

[0023] The honeycomb ceramic material cutting and conveying device is installed on the lower conveying frame of the honeycomb ceramic material lifting device. The honeycomb ceramic material cutting and conveying device includes a synchronous pulley seat, a synchronous pulley, a synchronous belt, a honeycomb ceramic material cutting and conveying motor, a driving shaft, a sensor, a guide bracket, a driven synchronous pulley seat, a driving synchronous pulley, a driven synchronous pulley and a support plate.

[0024] Two sets of synchronous pulley seats are respectively installed on the conveying frame, a synchronous pulley seat is equipped with a synchronous pulley, a support plate is installed at the rear of the synchronous pulley seat, a honeycomb ceramic material cutting conveying motor and a driving shaft are respectively installed on the conveying frame in front of the synchronous pulley seat, the honeycomb ceramic material cutting conveying motor is connected to the driving shaft, the driving shaft is equipped with two driving synchronous pulleys, two driven synchronous pulley seats are installed at the rear of the support plate, and a driven synchronous pulley is installed on the driven synchronous pulley seat. Guide brackets are respectively installed on both sides of the support plate.

[0025] Two synchronous belts are respectively mounted on two active synchronous pulleys, synchronous pulleys, and driven synchronous pulleys, and pass through a support plate and a guide bracket. The honeycomb ceramic material cutting and conveying motor transmits the honeycomb ceramic material blanks cut on the tooling plate above the synchronous belt through the active synchronous pulley, synchronous belt, and driven synchronous pulley, respectively. A sensor is installed at the front of the honeycomb ceramic material cutting and conveying device 4, which is used to detect the conveying position of the tooling plate with the cut honeycomb ceramic material blanks.

[0026] The honeycomb ceramic blank conveying device includes two support plates, two synchronous belts, two driven synchronous pulleys 5-3, a honeycomb ceramic blank conveying motor, two driving shafts, a buffer seat, two sensors, two guide brackets, two driven synchronous pulley seats and two driving synchronous pulleys.

[0027] The second support plate is installed on the front conveying frame of the honeycomb ceramic material cutting and conveying device, and the second guide bracket is installed on both sides of the second support plate. The honeycomb ceramic blank conveying motor and the second driving shaft are installed on the front conveying frame of the second support plate. The honeycomb ceramic blank conveying motor and the second driving shaft are connected. Two driving synchronous pulleys are installed on the second driving shaft, and two driven synchronous pulley seats are installed at the rear of the second support plate. The second driven synchronous pulley seat is equipped with a second driven synchronous pulley. Two synchronous belts are respectively mounted on the second driving synchronous pulley and the second driven synchronous pulley seat, and are mounted on the outside of the second support plate.

[0028] The honeycomb ceramic blank conveying motor drives the active synchronous pulley 2, synchronous belt 2, and driven synchronous pulley 2 through the active shaft 2 to operate, and conveys the honeycomb ceramic material blanks cut on the tooling plate above the synchronous belt 1 to the next process. The front part of the honeycomb ceramic blank conveying device is equipped with a buffer seat and a second sensor, which are used to detect the conveying position of the tooling plate with the cut honeycomb ceramic material blanks, and the buffer synchronous belt 1 conveys the honeycomb ceramic material blanks cut on the tooling plate.

[0029] The tooling plate reflux conveying device comprises a synchronous belt three, a main transmission shaft three, a support plate three, a tooling plate reflux conveying motor, a driving synchronous belt wheel three, a baffle, a driven synchronous belt wheel seat three and a driven synchronous belt wheel.

[0030] The support plate 3 is installed on the lower conveying frame of the honeycomb ceramic material cutting conveying device 4 and the honeycomb ceramic blank conveying device. Baffles are installed on both sides of the support plate 3. The tooling plate reflux conveying motor and the main transmission shaft 3 are installed at one end of the support plate 3. Two active synchronous pulleys 3 are installed on the main transmission shaft 3. Two driven synchronous pulley seats 3 are installed on the other end of the support plate 3. The driven synchronous pulley seat 3 is equipped with a driven synchronous pulley. Two synchronous belts 3 are respectively mounted on the active synchronous pulley 3 and the driven synchronous pulley, and are mounted on the outside of the support plate 3. The tooling plate reflux conveying motor drives the synchronous belt 3 through the main transmission shaft 3, the active synchronous pulley 3 and the driven synchronous pulley, and conveys the tooling plate backflow to the tooling plate lifting conveying device.

[0031] The tooling plate lifting and conveying device includes a lifting mounting frame, a tooling plate lifting screw, a tooling plate lifting guide rail, a tooling plate lifting motor, a tooling plate conveying bracket, a tooling support plate, a tooling plate conveying synchronous belt, a tooling plate conveying driven synchronous pulley, a tooling plate conveying motor, a nut, a tooling plate conveying active synchronous pulley, a tooling plate lifting slider, and a transmission shaft.

[0032] The lifting mounting frame is installed on the rear end conveying frame of the tooling board reflux conveying device, the tooling board lifting screw and the tooling board lifting guide rail are vertically installed on the lifting mounting frame, the tooling board lifting motor is installed on the upper part of the lifting mounting frame, and the tooling board lifting motor output shaft is connected to the tooling board lifting screw. The tooling board conveying bracket is installed on the tooling board lifting guide rail through the tooling board lifting slider, and the tooling board conveying bracket is connected to the tooling board lifting screw through a nut.

[0033] The tooling support plate is installed on the tooling plate conveying bracket. The tooling plate conveying bracket on one side of the tooling support plate is equipped with a tooling plate conveying motor and a transmission shaft. The transmission shaft is equipped with two tooling plate conveying active synchronous pulleys. The tooling plate conveying bracket on the other side of the tooling support plate is equipped with two tooling plate conveying driven synchronous pulleys.

[0034] The tooling plate transmission synchronous belt is sleeved on the tooling plate transmission active synchronous belt wheel and the tooling plate transmission driven synchronous belt wheel, and is sleeved on the outside of the tooling support plate.

[0035] When the tooling plate lifting and conveying device is working, the tooling support plate and tooling plate conveying synchronous belt on the upper part of the tooling plate conveying bracket receive the tooling plate conveyed by the synchronous belt of the tooling plate reflux conveying device, start the tooling plate lifting motor, and the tooling plate lifting motor drives the tooling plate conveying bracket and the upper tooling support plate and tooling plate conveying synchronous belt through the tooling plate lifting screw and nut, and lifts the refluxed tooling plate together to a position flush with the honeycomb ceramic material cutting and conveying device. Start the tooling plate conveying motor, and convey the tooling plate to the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device through the tooling plate conveying motor transmission shaft, the tooling plate conveying active synchronous belt pulley, the tooling plate conveying synchronous belt, and the tooling plate conveying driven synchronous belt pulley, to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder.

[0036] The honeycomb ceramic vertical automatic cutting machine is equipped with an electrical control box, which is equipped with electrical control switches, AC contactors, relays, PLC programmable controllers, displays, servo motor controllers, stepper motor controllers and other electrical control devices.

[0037] How it works

[0038] When the honeycomb ceramic vertical automatic cutting machine is used, it is installed at the lower part of the extrusion port of the honeycomb ceramic extruder. The honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder is carried on the tooling plate on the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device, and is cut into honeycomb ceramic blanks of set length by the cutting device. The honeycomb ceramic lifting device descends to the upper part of the honeycomb ceramic material cutting and conveying device, and the tooling plate carrying the honeycomb ceramic blank falls on the conveying synchronous belt of the honeycomb ceramic material device of the honeycomb ceramic material cutting and conveying device, and is conveyed to the honeycomb ceramic blank conveying device by the honeycomb ceramic material cutting and conveying motor. The tooling plate and the honeycomb ceramic blank are conveyed to the next process for drying by the honeycomb ceramic blank conveying device. The tooling plate is taken down and placed on the tooling plate reflux device, and is conveyed to the tooling plate conveying synchronous belt on the upper part of the tooling plate conveying bracket of the tooling plate lifting device by the tooling plate conveying motor and the tooling plate reflux conveying synchronous belt. The tooling plate lifting screw is driven by the tooling plate conveying motor to rise to the working position of the honeycomb ceramic material cutting and conveying device. When the cutting of the honeycomb ceramic material on the tooling plate on the honeycomb ceramic material lifting bracket is completed, the tooling plate together with the honeycomb ceramic blank is conveyed to the honeycomb ceramic blank conveying device, and at the same time, the refluxed tooling plate is conveyed to the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device through the tooling plate conveying motor and the tooling plate conveying synchronous belt. Then the honeycomb ceramic material lifting motor is started, and the honeycomb ceramic material lifting screw rod and slider drive the honeycomb ceramic material lifting bracket together with the tooling plate to rise to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder and enter the next round of honeycomb ceramic cutting process.

[0039] The honeycomb ceramic vertical automatic cutting machine has a reasonable design and compact structure. It is equipped with a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic accessories conveying device, a tooling plate reflux conveying device, and a tooling plate lifting and conveying device; it can cut the honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder into the standard length of a single honeycomb ceramic blank at one time according to the designed length, which can greatly improve the cutting efficiency.

[0040] The honeycomb ceramic vertical automatic cutting machine has high cutting efficiency, which is dozens of times higher than manual cutting efficiency, and has a high product qualification rate. It can automatically cut honeycomb ceramic blanks in large quantities on a large scale, and can meet the needs of industrial automation production. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The present invention will be further described below in conjunction with the accompanying drawings:

[0042] Figure 1 It is a three-dimensional schematic diagram of the structure of a vertical automatic cutting machine for honeycomb ceramics.

[0043] Figure 2 It is a three-dimensional schematic diagram of the frame structure of the honeycomb ceramic vertical automatic cutting machine.

[0044] Figure 3 It is a three-dimensional schematic diagram of the structure of the honeycomb ceramic material lifting device of the honeycomb ceramic vertical automatic cutting machine.

[0045] Figure 4 It is a three-dimensional bottom view of the cutting device of the vertical automatic cutting machine for honeycomb ceramics.

[0046] Figure 5 It is a three-dimensional schematic diagram of a wire breakage detection mechanism of a cutting device of a vertical automatic cutting machine for honeycomb ceramics.

[0047] Figure 6 It is a three-dimensional schematic diagram of the structure of a honeycomb ceramic material cutting and conveying device of a honeycomb ceramic vertical automatic cutting machine.

[0048] Figure 7 It is a three-dimensional schematic diagram of the structure of a honeycomb ceramic blank conveying device of a honeycomb ceramic vertical automatic cutting machine.

[0049] Figure 8 It is a three-dimensional schematic diagram of the structure of the tooling plate reflow conveying device of the honeycomb ceramic vertical automatic cutting machine.

[0050] Fig. 9 It is a three-dimensional diagram of the structure of the tooling plate lifting and conveying device of the vertical automatic cutting machine for honeycomb ceramics.

[0051] In the figure: 1, frame part, 2, honeycomb ceramic material lifting device, 3, cutting device, 4, honeycomb ceramic material cutting and conveying device, 5, honeycomb ceramic blank conveying device, 6, tooling board reflux conveying device, 7, tooling board lifting and conveying device;

[0052] 1-1, conveyor rack, 1-2, left vertical rack, 1-3, right vertical rack, 1-4, Fuma wheel;

[0053] 2-1, honeycomb ceramic material lifting bracket, 2-2, honeycomb ceramic material lifting screw rod, 2-3, honeycomb ceramic material lifting guide rail, 2-4, honeycomb ceramic material lifting slider, 2-5, honeycomb ceramic material lifting motor, 2-6, honeycomb ceramic material lifting photoelectric switch;

[0054] 3-1, lifting linear module, 3-2, lifting guide rail, 3-3, support frame, 3-4, cutting linear module, 3-5, cutting wheel bracket rod connecting plate, 3-6, auxiliary guide rail, 3-7, slider, 3-8, cutting wheel bracket rod, 3-9, cutting wire winding motor, 3-10, cutting wire winding wheel, 3-11, cutting wire, 3-12, cutting wire passing wheel, 3-13, tensioning spring, 3-14, wire break detection mechanism;

[0055] 3-14-1, wire passing wheel bracket, 3-14-2, cutting wire transition wheel, 3-14-3, sliding shaft, 3-14-4, linear bearing seat, 3-14-5, cutting wire tensioning wheel, 3-14-6, spring, 3-14-7, wire break sensor;

[0056] 4-1, synchronous pulley seat, 4-2, synchronous pulley 1, 4-3, synchronous belt 1, 4-4, honeycomb ceramic material cutting transmission motor, 4-5, driving shaft 1, 4-6, sensor 1, 4-7, guide bracket 1, 4-8, driven synchronous pulley seat 1, 4-9, driving synchronous pulley 1, 4-10, driven synchronous pulley 1;

[0057] 5-1, supporting plate 2, 5-2, synchronous belt 2, 5-3, driven synchronous pulley 2, 5-4, honeycomb ceramic blank transmission motor, 5-5, driving shaft 2, 5-6, buffer seat, 5-7, sensor 2, 5-8, guide bracket 2, 5-9, driven synchronous pulley seat 2, 5-10, driving synchronous pulley 2;

[0058] 6-1, synchronous belt three, 6-2, main transmission shaft three, 6-3, support plate three, 6-4, tooling plate return transmission motor, 6-5, active synchronous pulley three, 6-6, baffle, 6-7, driven synchronous pulley seat three, 6-8, driven synchronous pulley;

[0059] 7-1, lifting mounting frame, 7-2, tooling plate lifting screw, 7-3, tooling plate lifting guide rail, 7-4, tooling plate lifting motor, 7-5, tooling plate transmission bracket, 7-6, tooling support plate, 7-7, tooling plate transmission synchronous belt, 7-8, tooling plate transmission driven synchronous pulley, 7-9, tooling plate transmission motor, 7-10, nut, 7-11, tooling plate transmission active synchronous pulley, 7-12, tooling plate lifting slider, 7-13, transmission shaft. DETAILED DESCRIPTION

[0060] See attached Figure 1-9 The honeycomb ceramic vertical automatic cutting machine includes a frame part 1, a honeycomb ceramic material lifting device 2, a cutting device 3, a honeycomb ceramic material cutting and conveying device 4, a honeycomb ceramic blank conveying device 5, a tooling plate reflux conveying device 6, and a tooling plate lifting and conveying device 7.

[0061] The frame part 1 includes a conveying frame 1-1, a left vertical frame 1-2, and a right vertical frame 1-3. The left vertical frame 1-2 is arranged on the left side of the conveying frame 1-1, and the right vertical frame 1-3 is arranged on the right side of the conveying frame 1-1. A Foma wheel 1-4 is installed at the bottom of the frame. The Foma wheel 1-4 can adjust the level of the frame. The Foma wheel is equipped with rollers to move the entire frame.

[0062] The honeycomb ceramic material lifting device 2 is installed on the left vertical frame 1-2, the cutting device 3 is installed on the upper part of the right vertical frame 1-3, the honeycomb ceramic material cutting and conveying device 4 is installed on the lower conveying frame 1-1 of the honeycomb ceramic material lifting device 2, the honeycomb ceramic blank conveying device 5 is installed on the front conveying frame 1-1 of the honeycomb ceramic material cutting and conveying device 4, the tooling plate reflux conveying device 6 is installed on the honeycomb ceramic material cutting and conveying device 4 and the lower conveying frame 1-1 of the honeycomb ceramic blank conveying device 5, and the tooling plate lifting and conveying device 7 is installed on the rear end conveying frame 1-1 of the tooling plate reflux conveying device 6.

[0063] The honeycomb ceramic material lifting device 2 includes a honeycomb ceramic material lifting bracket 2-1, a honeycomb ceramic material lifting screw rod 2-2, a honeycomb ceramic material lifting guide rail 2-3, a honeycomb ceramic material lifting slider 2-4, a honeycomb ceramic material lifting motor 2-5, and a honeycomb ceramic material lifting photoelectric switch 2-6. The honeycomb ceramic material lifting screw rod 2-2 and the honeycomb ceramic material lifting guide rail 2-3 are installed on the left vertical frame 1-2, the honeycomb ceramic material lifting bracket 2-1 is installed on the honeycomb ceramic material lifting guide rail 2-3 through the honeycomb ceramic material lifting slider 2-4, the honeycomb ceramic material lifting slider 2-4 cooperates with the honeycomb ceramic material lifting screw rod 2-2 through the screw rod nut, and the honeycomb ceramic material lifting motor 2-5 is installed at the lower part of the left vertical frame 1-2. The output shaft of the honeycomb ceramic material lifting motor 2-5 is connected to the honeycomb ceramic material lifting screw rod 2-2. The honeycomb ceramic material lifting motor 2-5 drives the honeycomb ceramic material lifting screw 2-2 to drive the honeycomb ceramic material lifting bracket 2-1 to move up and down along the honeycomb ceramic material lifting guide rail 2-3 to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder. Two honeycomb ceramic material lifting photoelectric switches 2-6 are respectively installed at the upper and lower ends of the honeycomb ceramic material lifting guide rail 2-3 to control the lifting position of the honeycomb ceramic material lifting bracket 2-1.

[0064] The cutting device 3 is installed on the upper part of the right vertical frame 1-3, and the cutting device 3 includes a lifting linear module 3-1, a lifting guide rail 3-2, a support frame 3-3, a cutting linear module 3-4, a cutting wheel bracket rod connecting plate 3-5, an auxiliary guide rail 3-6, a slider 3-7, a cutting wheel bracket rod 3-8, a cutting wire winding motor 3-9, a cutting wire winding wheel 3-10, a cutting wire 3-11, a cutting wire passing wheel 3-12, a tensioning spring 3-13, and a wire break detection mechanism 3-14.

[0065] The lifting linear module 3-1 and the lifting guide rail 3-2 are installed on the upper part of the right vertical frame 1-3. The support frame 3-3 is installed on the lifting linear module 3-1, the cutting linear module 3-4 is installed on the support frame 3-3, and the cutting wheel bracket rod 3-8 is installed on the cutting linear module 3-4 through the cutting wheel bracket rod connecting plate 3-5.

[0066] The cutting linear module 3-4 and the auxiliary guide rail 3-6 are respectively mounted on the mounting support frame 3-3, one side of the lower part of the cutting wheel bracket rod connecting plate 3-5 is mounted on the cutting linear module 3-4 through a slider, and the other side of the lower part of the cutting wheel bracket rod connecting plate 3-5 is mounted on the auxiliary guide rail 3-6 through a slider. The cutting linear module 3-4 has a linear guide rail, a slider, a lead screw, and a transmission motor.

[0067] One end of the two cutting wheel bracket rods 3-8 is installed on the cutting wheel bracket rod connecting plate 3-5, and the other end of the two cutting wheel bracket rods 3-8 is installed on the support frame 3-3 through a linear bearing 3-13. The front end of the cutting wheel bracket rod 3-8 is equipped with a cutting wire passing wheel 3-12, and the front end of the cutting wheel bracket rod 3-8 is equipped with a cutting wire 3-11 through the cutting wire passing wheel 3-12.

[0068] The cutting wheel bracket rod connecting plate 3-5 pushes the cutting wheel bracket rod connecting plate 3-5, the cutting wheel bracket rod 3-8 together with the cutting wire passing wheel 3-12 and the cutting wire 3-11 to slide forward and backward through the cutting linear module 3-4, and cuts the honeycomb ceramic blank into a honeycomb ceramic blank according to the designed size.

[0069] A tensioning spring 3-13 is provided at the lower end between the cutting wheel support rod 3-8 and the cutting wire passing wheel 3-12 for tensioning the cutting wire.

[0070] Two cutting wire winding motors 3-8 are respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate 3-5, and a cutting wire winding wheel 3-10 is installed at the end of the output shaft of the cutting wire winding motor 3-8, and a wire breakage detection mechanism 3-14 is respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate 3-5.

[0071] The wire breakage detection mechanism 3-14 is provided with a wire passing wheel bracket 3-14-1, a cutting wire transition wheel 3-14-2 is installed on the upper part of the wire passing wheel bracket 3-14-1, two sliding shafts 3-14-3 are arranged in the middle part of the wire passing wheel bracket 3-14-1, a linear bearing seat 3-14-4 is sleeved on the two sliding shafts 3-14-3 through a linear bearing, a cutting wire tensioning wheel 3-14-5 is installed on the linear bearing seat 3-14-4, and a spring 3-14-6 is sleeved on the sliding shaft 3-14-3. A wire breakage sensor 3-14-7 is installed on one side of the wire passing wheel bracket 3-14-1, and a wire breakage induction sheet is installed on the linear bearing seat 3-14-4 near the wire breakage sensor 3-14-7. The middle part of the cutting wire 3-11 is sleeved on the cutting wire passing wheel 3-12 at the front end of the two cutting wheel bracket rods 3-8, and the two ends pass through the wire break detection mechanism 3-14 respectively, and are respectively wound and installed on the two sides of the rear part of the cutting wheel bracket rod connecting plate 3-5, and are installed on the cutting wire winding wheel 3-10 installed at the end of the output shaft of the cutting wire winding motor 3-8.

[0072] When the cutting device 3 is equipped with the honeycomb ceramic vertical automatic cutting machine, under the control of the PLC programmable controller, the motor of the lifting linear module 3-1 drives the support frame 3-3 and the cutting mechanism installed on the support frame to move up and down along the lifting guide rail 3-2, and the length of the honeycomb ceramic blank to be cut is adjusted according to the design requirements.

[0073] The linear module motor of the cutting linear module 3-4 drives the cutting wheel bracket rod connecting plate 3-5 and the cutting wheel bracket rod 3-8, cutting wire 3-11, cutting wire winding motor 3-8, wire break detection mechanism 3-14 and other cutting mechanisms installed on the cutting wheel bracket rod connecting plate 3-5 to move forward along the auxiliary guide rail 3-6, and at the same time, the cutting wire winding motor 3-9 is started to drive the cutting wire winding wheel to wind. Since the two cutting wire winding motors 3-9 have the same running direction, one retracts and the other releases, the two cutting wire winding motors 3-9 run forward and reverse alternately at a fixed time, and the cutting The wire 3-11 moves quickly between the cutting wire passing wheels 3-12, and the cutting linear module 3-4 pushes the cutting wheel bracket rod connecting plate 3-5, the cutting wire passing wheels 3-12, and the cutting wire 3-11. The high-speed moving cutting wire 11 cuts the honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder into honeycomb ceramic blanks of required specifications and lengths, and is carried on the tooling plate on the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device, and is conveyed to the next process via the honeycomb ceramic material cutting and conveying device 4 and the honeycomb ceramic blank conveying device 5.

[0074] If the cutting wire 3-11 breaks during the cutting process, the cutting wire 3-11 wound on the cutting wire tensioning wheel 3-14-5 loses its upward pulling force due to the broken wire, and the linear bearing seat 3-14-4 together with the broken wire sensing sheet installed on one side falls into the sensing slot on the broken wire sensor 3-14-7. The broken wire sensing sensor transmits the broken wire signal to the PLC programmable controller, and the cutting wire winding motor 3-9 stops running under the control of the PLC programmable controller, and resumes normal working state only after the broken wire fault is repaired.

[0075] The honeycomb ceramic material cutting and conveying device 4 is installed on the lower conveying frame 1-1 of the honeycomb ceramic material lifting device 2. The honeycomb ceramic material cutting and conveying device 4 includes a synchronous pulley seat 4-1, a synchronous pulley 4-2, a synchronous belt 4-3, a honeycomb ceramic material cutting and conveying motor 4-4, a driving shaft 4-5, a sensor 4-6, a guide bracket 4-7, a driven synchronous pulley seat 4-8, a driving synchronous pulley 4-9, a driven synchronous pulley 4-10 and a support plate 1.

[0076] Two sets of synchronous pulley seats 4-1 are respectively installed on the conveying frame 1-1, and synchronous pulley seats 4-1 are equipped with synchronous pulleys 4-2. Support plate 1 is installed at the rear of synchronous pulley seats 4-1. Honeycomb ceramic material cutting and conveying motor 4-4 and driving shaft 4-5 are respectively installed on the conveying frame 1-1 in front of synchronous pulley seats 4-1. Honeycomb ceramic material cutting and conveying motor 4-4 is connected to driving shaft 4-5. Driving shaft 4-5 is equipped with two driving synchronous pulleys 4-9. Two driven synchronous pulley seats 4-8 are installed at the rear side of support plate 1. Driven synchronous pulley seats 4-8 are equipped with driven synchronous pulleys 4-10. Guide brackets 4-7 are respectively installed on both sides of support plate 1.

[0077] Two synchronous belts 4-3 are respectively mounted on two active synchronous pulleys 4-9, synchronous pulleys 4-2, and driven synchronous pulleys 4-10, and pass through the support plate 1 and the guide bracket 4-7. The honeycomb ceramic material cutting and conveying motor 4-4 drives the synchronous belt 4-3, synchronous pulleys 4-2, and driven synchronous pulleys 4-10 through the active synchronous pulley 4-9 to convey the cut honeycomb ceramic material blanks on the tooling plate above the synchronous belt 4-3. A sensor 4-6 is installed at the front of the honeycomb ceramic material cutting and conveying device 4 to detect the conveying position of the tooling plate with the cut honeycomb ceramic material blanks.

[0078] The honeycomb ceramic blank conveying device 5 includes a support plate 5-1, a synchronous belt 5-2, a driven synchronous pulley 5-3, a honeycomb ceramic blank conveying motor 5-4, a driving shaft 5-5, a buffer seat 5-6, a sensor 5-7, a guide bracket 5-8, a driven synchronous pulley seat 5-9, and a driving synchronous pulley 5-10.

[0079] The support plate 2 5-1 is installed on the front conveying frame 1-1 of the honeycomb ceramic material cutting and conveying device 4, and the guide bracket 2 5-8 is installed on both sides of the support plate 2 5-1. The honeycomb ceramic blank conveying motor 5-4 and the driving shaft 2 5-5 are installed on the front conveying frame 1-1 of the support plate 2 5-1. The honeycomb ceramic blank conveying motor 5-4 and the driving shaft 2 5-5 are connected. Two driving synchronous pulleys 2 5-10 are installed on the driving shaft 2 5-5, and two driven synchronous pulley seats 2 5-9 are installed at the rear of the support plate 2 5-1. The driven synchronous pulley seat 2 5-9 is equipped with a driven synchronous pulley 2 5-3. Two synchronous belts 2 5-2 are respectively mounted on the driving synchronous pulley 2 5-10 and the driven synchronous pulley seat 2 5-9, and are mounted on the outside of the support plate 2 5-1.

[0080] The honeycomb ceramic blank conveying motor 5-4 drives the active synchronous pulley 2 5-10, the synchronous belt 2 5-2, and the driven synchronous pulley 2 5-3 to operate through the active shaft 2 5-5, and conveys the honeycomb ceramic material blank cut on the tooling plate above the synchronous belt 1 5-2 to the next process. The front part of the honeycomb ceramic blank conveying device 5 is equipped with a buffer seat 5-6 and a sensor 2 5-7, which are used to detect the conveying position of the tooling plate with the cut honeycomb ceramic material blank, and the buffer synchronous belt 1 5-2 conveys the honeycomb ceramic material blank cut on the tooling plate.

[0081] The tooling plate reflux conveying device 6 includes a synchronous belt three 6-1, a main transmission shaft three 6-2, a support plate three 6-3, a tooling plate reflux conveying motor 6-4, an active synchronous pulley three 6-5, a baffle 6-6, a driven synchronous pulley seat three 6-7 and a driven synchronous pulley 6-8.

[0082] The support plate 3 6-3 is installed on the lower conveying frame 1-1 of the honeycomb ceramic material cutting conveying device 4 and the honeycomb ceramic blank conveying device 5. Baffles 6-6 are installed on both sides of the support plate 3 6-3. The tooling plate reflux conveying motor 6-4 and the main transmission shaft 3 6-2 are installed at one end of the support plate 3 6-3. Two active synchronous pulleys 3 6-5 are installed on the main transmission shaft 3 6-2. Two driven synchronous pulley seats 3 6-7 are installed at the other end of the support plate 3 6-3. The driven synchronous pulley seat 3 6-7 is equipped with a driven synchronous pulley 6-8. Two synchronous belts 3 6-1 are respectively mounted on the active synchronous pulley 3 6-5 and the driven synchronous pulley 6-8, and are mounted on the outside of the support plate 3 6-3. The tooling plate reflux conveying motor 6-4 drives the synchronous belt 3 6-1 through the main transmission shaft 3 6-2, the active synchronous pulley 3 6-5, and the driven synchronous pulley 6-8, and conveys the tooling plate back to the tooling plate lifting conveying device 7.

[0083] The tooling plate lifting and conveying device 7 includes a lifting mounting frame 7-1, a tooling plate lifting screw 7-2, a tooling plate lifting guide rail 7-3, a tooling plate lifting motor 7-4, a tooling plate conveying bracket 7-5, a tooling support plate 7-6, a tooling plate conveying synchronous belt 7-7, a tooling plate conveying driven synchronous pulley 7-8, a tooling plate conveying motor 7-9, a nut 7-10, a tooling plate conveying active synchronous pulley 7-11, a tooling plate lifting slider 7-12, and a transmission shaft 7-13.

[0084] The lifting mounting frame 7-1 is mounted on the rear end conveying frame 1-1 of the tooling board return conveying device 6, the tooling board lifting screw 7-2 and the tooling board lifting guide rail 7-3 are vertically mounted on the lifting mounting frame 7-1, the tooling board lifting motor 7-4 is mounted on the upper part of the lifting mounting frame 7-1, and the tooling board lifting motor 7-4 output shaft is connected to the tooling board lifting screw 7-2. The tooling board conveying bracket 7-5 is mounted on the tooling board lifting guide rail 7-3 through the tooling board lifting slider 7-12, and the tooling board conveying bracket 7-5 is connected to the tooling board lifting screw 7-2 through the nut 7-10.

[0085] The tooling support plate 7-6 is installed on the tooling plate conveying bracket 7-5. The tooling plate conveying bracket 7-5 on one side of the tooling support plate 7-6 is equipped with a tooling plate conveying motor 7-9 and a transmission shaft 7-13. The transmission shaft 7-13 is equipped with two tooling plate conveying active synchronous pulleys 7-11. The tooling plate conveying bracket 7-5 on the other side of the tooling support plate 7-6 is equipped with two tooling plate conveying driven synchronous pulleys 7-8.

[0086] The tooling plate transmission synchronous belt 7-7 is sleeved on the tooling plate transmission active synchronous belt pulley 7-11 and the tooling plate transmission driven synchronous belt pulley 7-8, and is sleeved on the outside of the tooling support plate 7-6.

[0087] When the tooling plate lifting and conveying device 7 is working, the tooling support plate 7-6 on the upper tooling plate conveying bracket 7-5 and the tooling plate conveying synchronous belt 7-7 receive the tooling plate 8 refluxed by the synchronous belt 3 6-1 of the tooling plate reflux conveying device 6, and start the tooling plate lifting motor 7-4. The tooling plate lifting motor 7-4 drives the tooling plate conveying bracket 7-5 and the upper tooling support plate 7-6 and the tooling plate conveying synchronous belt 7-7 through the tooling plate lifting screw 7-2 and the nut 7-10, and the refluxed tooling plate 8 is lifted together to a position flush with the honeycomb ceramic material cutting and conveying device 4. Start the tooling plate conveying motor 7-9, and through the tooling plate conveying motor 7-9 drive shaft 7-13, tooling plate conveying active synchronous pulley 7-11, tooling plate conveying synchronous belt 7-7, tooling plate conveying driven synchronous pulley 7-8, convey the tooling plate to the honeycomb ceramic material lifting bracket 2-1 of the honeycomb ceramic material lifting device 2 to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder.

[0088] The honeycomb ceramic vertical automatic cutting machine is equipped with an electrical control box, which is equipped with electrical control switches, AC contactors, relays, PLC programmable controllers, displays, servo motor controllers, stepper motor controllers and other electrical control devices.

[0089] When the honeycomb ceramic vertical automatic cutting machine is in use, it is installed at the lower part of the extrusion port of the honeycomb ceramic extruder. The honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder is received on the tooling plate 8 on the honeycomb ceramic material lifting bracket 2-1 of the honeycomb ceramic material lifting device 2, and is cut into honeycomb ceramic blanks of a set length by the cutting device 3. The honeycomb ceramic lifting device 2 descends to the upper part of the honeycomb ceramic material cutting and conveying device 4, and the tooling plate 8 carrying the honeycomb ceramic blank falls on the conveying synchronous belt 4-3 of the honeycomb ceramic material device of the honeycomb ceramic material cutting and conveying device, and is conveyed to the honeycomb ceramic blank conveying device 5 by the honeycomb ceramic material cutting and conveying motor 4-4. The tooling plate 8 together with the honeycomb ceramic blank is conveyed to the next process for drying through the honeycomb ceramic blank conveying device 5. The tooling board 8 is removed and placed on the tooling board reflux device 6, and is transmitted to the tooling board transmission synchronous belt 7-7 on the upper part of the tooling board transmission bracket 7-5 of the tooling board lifting device 7 through the tooling board reflux transmission motor and the tooling board reflux transmission synchronous belt. After being driven by the tooling board transmission motor 7-9, the tooling board lifting screw 7-2 rises to the working position of the honeycomb ceramic material cutting and transmission device 4. When the cutting of the honeycomb ceramic material on the tooling plate on the honeycomb ceramic material lifting bracket is completed, the tooling plate 8 is conveyed to the honeycomb ceramic blank conveying device 5 together with the honeycomb ceramic blank, and at the same time, the refluxed tooling plate 8 is conveyed to the honeycomb ceramic material lifting bracket 2-1 of the honeycomb ceramic material lifting device 2 through the tooling plate conveying motor 7-9 and the tooling plate conveying synchronous belt 7-7, and then the honeycomb ceramic material lifting motor 2-5 is started, and the honeycomb ceramic material lifting screw rod 2-2 and the slider 2-4 drive the honeycomb ceramic material lifting bracket 2-1 together with the tooling plate 8 to rise to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder and then enter the next round of honeycomb ceramic cutting process.

Claims

1. A vertical automatic cutting machine for honeycomb ceramics, characterized in that: It includes a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic blank conveying device, a tooling plate reflux conveying device and a tooling plate lifting and conveying device; The frame part includes a conveying frame, a left vertical frame, and a right vertical frame, wherein the left vertical frame is arranged on the left side of the conveying frame, and the right vertical frame is arranged on the right side of the conveying frame; The honeycomb ceramic material lifting device is installed on the left vertical frame, the cutting device is installed on the upper part of the right vertical frame, the honeycomb ceramic material cutting and conveying device is installed on the lower conveying frame of the honeycomb ceramic material lifting device, the honeycomb ceramic blank conveying device is installed on the front conveying frame of the honeycomb ceramic material cutting and conveying device, the tooling board reflux conveying device is installed on the lower conveying frames of the honeycomb ceramic material cutting and conveying device and the honeycomb ceramic blank conveying device, and the tooling board lifting and conveying device is installed on the rear conveying frame of the tooling board reflux conveying device; The honeycomb ceramic material lifting device comprises a honeycomb ceramic material lifting bracket, a honeycomb ceramic material lifting screw rod, a honeycomb ceramic material lifting guide rail, a honeycomb ceramic material lifting slider, a honeycomb ceramic material lifting motor and a honeycomb ceramic material lifting photoelectric switch; the honeycomb ceramic material lifting screw rod and the honeycomb ceramic material lifting guide rail are installed on the left vertical frame, the honeycomb ceramic material lifting bracket is installed on the honeycomb ceramic material lifting guide rail through the honeycomb ceramic material lifting slider, the honeycomb ceramic material lifting slider cooperates with the honeycomb ceramic material lifting screw rod through the screw rod nut, and the honeycomb ceramic material lifting motor is installed at the lower part of the left vertical frame; The output shaft of the honeycomb ceramic material lifting motor is connected to the honeycomb ceramic material lifting screw; the honeycomb ceramic material lifting motor drives the honeycomb ceramic material lifting screw to drive the honeycomb ceramic material lifting bracket to move up and down along the honeycomb ceramic material lifting guide rail to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder; Two honeycomb ceramic material lifting photoelectric switches are respectively installed at the upper and lower ends of the honeycomb ceramic material lifting guide rail to control the lifting position of the honeycomb ceramic material lifting bracket; The cutting device includes a lifting linear module, a lifting guide rail, a support frame, a cutting linear module, a cutting wheel bracket rod connecting plate, an auxiliary guide rail, a slider, a cutting wheel bracket rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire, a cutting wire passing wheel, a tensioning spring and a wire breakage detection mechanism; The lifting linear module and the lifting guide rail are installed on the upper part of the right vertical frame, the support frame is installed on the lifting linear module, the cutting linear module is installed on the support frame, and the cutting wheel bracket rod is installed on the cutting linear module through the cutting wheel bracket rod connecting plate; The cutting linear module and the auxiliary guide rail are respectively installed on the mounting support frame, one side of the lower part of the cutting wheel bracket rod connecting plate is installed on the cutting linear module through a slider, and the other side of the lower part of the cutting wheel bracket rod connecting plate is installed on the auxiliary guide rail through a slider; The cutting linear module has a linear guide rail, a slider, a lead screw and a transmission motor; One end of the two cutting wheel bracket rods is mounted on the cutting wheel bracket rod connecting plate, and the other end of the two cutting wheel bracket rods is mounted on the support frame through a linear bearing. A cutting wire passing wheel is mounted at the front end of the cutting wheel bracket rod, and a cutting wire is mounted on the cutting wire passing wheel through the cutting wire passing wheel. The cutting wheel support rod connecting plate pushes the cutting wheel support rod connecting plate, the cutting wheel support rod, the cutting wire passing wheel, and the cutting wire to slide forward and backward through the cutting linear module to cut the honeycomb ceramic blank into a honeycomb ceramic blank according to the designed size; A tensioning spring is installed at the lower end between the cutting wheel support rod and the cutting wire passing wheel for tensioning the cutting wire; Two cutting wire winding motors are respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate, the cutting wire winding wheel is installed at the end of the output shaft of the cutting wire winding motor, and the wire break detection mechanism is respectively installed on both sides of the rear part of the cutting wheel bracket rod connecting plate.

2. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: The wire breakage detection mechanism is provided with a wire passing wheel bracket, a cutting wire transition wheel is installed on the upper part of the wire passing wheel bracket, two sliding shafts are arranged in the middle part of the wire passing wheel bracket, a linear bearing seat is sleeved on the two sliding shafts through a linear bearing, a cutting wire tensioning wheel is installed on the linear bearing seat, and a spring is sleeved on the sliding shaft; A wire breakage sensor is installed on one side of the wire passing wheel bracket, and a wire breakage sensing piece is installed on the linear bearing seat close to the wire breakage sensor; the middle part of the cutting wire is sleeved on the cutting wire passing wheel at the front end of the two cutting wheel bracket rods, and the two ends pass through the wire breakage detection mechanism respectively, and are respectively wound and installed on both sides of the rear part of the cutting wheel bracket rod connecting plate, and on the cutting wire winding wheel installed at the end of the output shaft of the cutting wire winding motor.

3. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: The honeycomb ceramic material cutting and conveying device comprises a synchronous pulley seat, a synchronous pulley, a synchronous belt, a honeycomb ceramic material cutting and conveying motor, a driving shaft, a sensor, a guide bracket, a driven synchronous pulley seat, a driving synchronous pulley, a driven synchronous pulley and a support plate; Two sets of synchronous pulley seats are respectively installed on the conveying frame, a synchronous pulley seat is equipped with a synchronous pulley, a support plate is installed at the rear of the synchronous pulley seat, a honeycomb ceramic material cutting conveying motor and a driving shaft are respectively installed on the conveying frame in front of the synchronous pulley seat, the honeycomb ceramic material cutting conveying motor is connected to the driving shaft, the driving shaft is equipped with two driving synchronous pulleys, two driven synchronous pulley seats are installed at the rear of the support plate, and a driven synchronous pulley is installed on the driven synchronous pulley seat; A guide bracket 1 is respectively installed on both sides of the support plate 1; Two synchronous belts are respectively mounted on two active synchronous pulleys, a synchronous pulley and a driven synchronous pulley, and pass through a support plate and a guide bracket. The honeycomb ceramic material cutting and conveying motor transmits the synchronous belt, a synchronous pulley and a driven synchronous pulley through the active synchronous pulley to convey the cut honeycomb ceramic material blanks on the tooling plate above the synchronous belt. A sensor is installed at the front of the honeycomb ceramic material cutting and conveying device for detecting the conveying position of the tooling plate with the cut honeycomb ceramic material blanks.

4. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: The honeycomb ceramic blank conveying device comprises two support plates, two synchronous belts, two driven synchronous pulleys, a honeycomb ceramic blank conveying motor, two driving shafts, a buffer seat, two sensors, two guide brackets, two driven synchronous pulley seats and two driving synchronous pulleys; The second support plate is installed on the front conveying frame of the honeycomb ceramic material cutting and conveying device, and the second guide bracket is installed on both sides of the second support plate; The honeycomb ceramic blank conveying motor and the second driving shaft are installed on the conveying frame at the front of the second supporting plate, and the honeycomb ceramic blank conveying motor and the second driving shaft are connected; Two driving synchronous pulleys are mounted on the driving shaft, two driven synchronous pulley seats are mounted on the rear of the supporting plate, and the driven synchronous pulley seat is mounted on the driven synchronous pulley. Two synchronous belts are respectively mounted on the driving synchronous pulley and the driven synchronous pulley seat, and are mounted on the outside of the supporting plate. The honeycomb ceramic blank conveying motor drives the active synchronous pulley 2, synchronous belt 2 and driven synchronous pulley 2 through the active shaft 2 to operate, and conveys the honeycomb ceramic material blanks cut on the tooling plate above the synchronous belt 1 to the next process. The front of the honeycomb ceramic blank conveying device is equipped with a buffer seat and sensor 2 for detecting the conveying position of the tooling plate with the cut honeycomb ceramic material blanks, and the buffer synchronous belt 1 conveys the honeycomb ceramic material blanks cut on the tooling plate.

5. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: The tooling plate reflux conveying device comprises a synchronous belt three, a main transmission shaft three, a support plate three, a tooling plate reflux conveying motor, a driving synchronous belt pulley three, a baffle, a driven synchronous belt pulley seat three and a driven synchronous belt pulley; Support plate three is installed on the lower conveying frame of the honeycomb ceramic material cutting and conveying device and the honeycomb ceramic blank conveying device, baffles are installed on both sides of support plate three, the tooling plate reflux conveying motor and main transmission shaft three are installed at one end of support plate three, two active synchronous pulleys three are installed on the main transmission shaft three, two driven synchronous pulley seats three are installed on the other end of support plate three, and the driven synchronous pulley seat three is equipped with a driven synchronous pulley, two synchronous belts three are respectively mounted on the active synchronous pulley three and the driven synchronous pulley, and are mounted on the outside of support plate three, the tooling plate reflux conveying motor drives the synchronous belt three through the main transmission shaft three, the active synchronous pulley three and the driven synchronous pulley, and conveys the tooling plate backflow to the tooling plate lifting and conveying device.

6. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: The tooling plate lifting and conveying device includes a lifting mounting frame, a tooling plate lifting screw rod, a tooling plate lifting guide rail, a tooling plate lifting motor, a tooling plate conveying bracket, a tooling support plate, a tooling plate conveying synchronous belt, a tooling plate conveying driven synchronous belt pulley, a tooling plate conveying motor, a nut, a tooling plate conveying active synchronous belt pulley, a tooling plate lifting slider and a transmission shaft; The lifting mounting frame is installed on the rear end conveying frame of the tooling board reflux conveying device, the tooling board lifting screw and the tooling board lifting guide rail are vertically installed on the lifting mounting frame, the tooling board lifting motor is installed on the upper part of the lifting mounting frame, the tooling board lifting motor output shaft is connected to the tooling board lifting screw, the tooling board conveying bracket is installed on the tooling board lifting guide rail through the tooling board lifting slider, and the tooling board conveying bracket is connected to the tooling board lifting screw through a nut; The tooling support plate is installed on the tooling plate transmission bracket. The tooling plate transmission bracket on one side of the tooling support plate is equipped with a tooling plate transmission motor and a transmission shaft. The transmission shaft is equipped with two tooling plate transmission active synchronous belt pulleys. The tooling plate transmission bracket on the other side of the tooling support plate is equipped with two tooling plate transmission driven synchronous belt pulleys. The tooling plate transmission synchronous belt is sleeved on the tooling plate transmission active synchronous belt wheel and the tooling plate transmission driven synchronous belt wheel, and is sleeved on the outside of the tooling support plate.

7. The vertical automatic cutting machine for honeycomb ceramics according to claim 6, characterized in that: When the tooling plate lifting and conveying device is working, the tooling support plate and the tooling plate conveying synchronous belt on the upper part of the tooling plate conveying bracket receive the tooling plate conveyed by the synchronous belt of the tooling plate reflux conveying device, start the tooling plate lifting motor, and the tooling plate lifting motor drives the tooling plate conveying bracket and the upper tooling support plate and the tooling plate conveying synchronous belt through the tooling plate lifting screw and nut, and the refluxed tooling plate is lifted together to a position flush with the honeycomb ceramic material cutting and conveying device, and the tooling plate conveying motor is started, and the tooling plate conveying motor drives the drive shaft, the tooling plate conveying active synchronous belt pulley, the tooling plate conveying synchronous belt, and the tooling plate conveying driven synchronous belt pulley to convey the tooling plate to the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder.

8. The vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that: A Fuma wheel is installed at the bottom of the frame, which can adjust the level of the frame. The Fuma wheel is equipped with rollers to move the entire frame.

Images