Equipment and method for making gold pin embroidered epaulettes

Abstract

The invention relates to a device and method for making gold pin embroidered epaulettes, comprising: an epaulette pressing mold and an epaulette hot press machine matched therewith; the epaulette pressing mold comprises: a mold bottom plate, the thickness of the mold bottom plate is greater than the thickness of a gold pin pattern fixedly arranged on the epaulette, a gold pin through groove is opened on the mold bottom plate corresponding to the gold pin pattern, an epaulette positioning frame is fixedly arranged on the mold bottom plate corresponding to the position of the gold pin through groove and the specification of the epaulette, and the depth of the epaulette positioning frame is matched and matched with the thickness of the epaulette; the epaulette is made by fixing three parts, namely, a matching epaulette surface cloth, an epaulette specification finalizing plate and an epaulette fixing plate, in sequence; the epaulette hot press machine comprises: a base, the epaulette pressing mold is arranged on the base, matching epaulette pressing components are respectively arranged on the base corresponding to the epaulette positioning frames of the epaulette pressing mold, a pressing driving device is fixedly arranged on the base corresponding to the epaulette pressing components, and each epaulette pressing component is respectively controlled by the pressing driving device to realize the pressing operation.

Description

Technical Field

[0001] The invention relates to a device and a method for making a gold pin embroidered epaulette. Background Art

[0002] At present, in the market, gold-embroidered epaulettes are a high-end clothing product and are widely used in high-level military and police uniforms at home and abroad. Since the product is made of extremely fragile and delicate gold pins (a metal coil with a diameter of 1mm wound with extremely fine gold wire), it is hand-embroidered on the fabric in three dimensions according to the required pattern, and then undergoes a series of complex operations to make a perfect finished product. The embroidered gold pin pattern cannot be touched during the entire production process, otherwise it will seriously affect the integrity and accuracy of the appearance of the gold pin pattern. Therefore, it is very necessary to design a simple, practical and easy-to-operate production mold. Summary of the invention

[0003] In order to overcome the above problems, the present invention provides a device and method for making gold pin embroidered epaulettes.

[0004] In order to achieve the above-mentioned purpose, the present invention comprises: an epaulette pressing die and an epaulette hot press machine matched therewith;

[0005] The epaulette pressing die comprises: a die bottom plate, the thickness of the die bottom plate is greater than the thickness of the gold pin pattern fixed on the epaulette, a gold pin through groove is opened on the die bottom plate corresponding to the gold pin pattern, an epaulette positioning frame is fixed on the die bottom plate corresponding to the position of the gold pin through groove and the specification of the epaulette, and the depth of the epaulette positioning frame is set in correspondence with the thickness of the epaulette;

[0006] The epaulette is made of three parts, namely, a matching epaulette surface cloth, an epaulette specification shaping plate and an epaulette fixing plate, which are fixed in sequence; the gold pin pattern is embroidered on one side of the epaulette surface cloth, and a matching epaulette connecting piece is fixedly arranged on one side of the epaulette fixing plate corresponding to a fixing piece in a wearing area of ​​clothing;

[0007] The epaulette hot press comprises: a base, the epaulette pressing mold is arranged on the base, and the epaulette pressing components corresponding to the epaulette positioning frames of the epaulette pressing mold are respectively arranged on the base, and a pressing drive device is fixedly arranged on the base corresponding to the epaulette pressing components, and each of the epaulette pressing components is controlled by the pressing drive device to realize the pressing operation.

[0008] Furthermore, the base is a cylindrical base, the pressing drive device is fixedly arranged on the upper surface of the bottom of the cylindrical base, a top cover matching with it is embedded at the mouth of the cylindrical base, the epaulette pressing mold is arranged on the top cover corresponding to the pressing drive device, and a mounting hole is respectively opened on the top cover corresponding to each of the epaulette pressing components;

[0009] The epaulette pressing component includes: inverted L-shaped support rods hingedly arranged on the top cover through the mounting holes, and a corresponding hot pressing plate is fixedly arranged at the upper end of each inverted L-shaped support rod corresponding to the epaulette positioning frame of the epaulette pressing mold; a positioning spring is fixedly arranged at the lower end of each inverted L-shaped support rod corresponding to the inner wall of the cylindrical base, and the lower end of each inverted L-shaped support rod is controllably connected to the pressing drive device.

[0010] Furthermore, the pressing drive device includes: a power driving device fixedly arranged on the cylindrical base, a cam fixedly provided at the power output end of the power driving device, and the cam is intermittently force-contacted with each of the epaulette pressing components.

[0011] Furthermore, a time-matching trigger mechanism is slidably disposed on the cylindrical base between the power drive device and each epaulette pressing component, and the distance between each time-matching trigger mechanism and the position of the cam axis is equal, so that the sliding distance of each time-matching trigger device on the cylindrical base is equal;

[0012] The timing trigger mechanism includes: a support frame slidably arranged with the cylindrical base, a roller vertically hingedly arranged on the side of the support frame near the cam, and any one of the rollers is intermittently abutted against the cam; a push rod is fixedly arranged on the side of the support frame near the epaulette pressing component, and each of the push rods is respectively abutted against each of the epaulette pressing components.

[0013] Furthermore, a guide device is provided on the cylindrical base between the power drive device and the synchronous trigger mechanism, and each synchronous trigger mechanism is slidably positioned on the guide device.

[0014] Furthermore, the hot pressing device comprises: a hollow hot pressing plate is hingedly provided at the upper end of each inverted L-shaped support rod, and a heating rod is fixedly provided inside each hot pressing plate.

[0015] Further, a method for making a gold pin embroidered epaulette comprises: any one of the above-mentioned gold pin embroidered epaulette making devices, and the specific use method thereof is as follows:

[0016] (1) placing the epaulette pressing mold on the epaulette hot press;

[0017] (2) The epaulette surface cloth, the hot melt adhesive sheet, the epaulette specification shaping plate and the hot melt adhesive sheet are sequentially aligned and placed in the epaulette positioning frame of the epaulette pressing mold;

[0018] (3) starting the epaulette hot press machine, and controlling the epaulette pressing component to perform pressing operations according to the specifications of the epaulettes through the pressing drive device;

[0019] (4) Remove the epaulette pressing mold, align and place a layer of hot-melt adhesive sheet on the folded and ironed epaulette specification-setting plate, and then align the epaulette fixing plate with the epaulette specification-setting plate and place it on the hot-melt adhesive sheet for synthesis; the perfect gold pin embroidered epaulette is completed.

[0020] The beneficial effects of the present invention are as follows: by providing an epaulette pressing mold and an epaulette hot press machine matched therewith; placing the materials for making the epaulettes in the epaulette pressing mold in sequence, placing the gold pin pattern of the epaulettes in the gold pin through grooves of the mold, and utilizing the epaulette hot press machine in conjunction with the epaulette positioning frame of the mold to perform the pressing operation; the integrity and accuracy of the appearance of the gold pin pattern are ensured, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view of the epaulette pressing die in an embodiment of the present invention.

[0022] Figure 2 It is a rear view of the epaulette pressing die in an embodiment of the present invention.

[0023] Figure 3 It is an AA cross-sectional view of the epaulette pressing die in an embodiment of the present invention.

[0024] Figure 4 It is a front view of the epaulette surface cloth in an embodiment of the present invention.

[0025] Figure 5 It is a rear view of the epaulette surface cloth in the embodiment of the present invention.

[0026] Figure 6 BB sectional view of the epaulette surface cloth in the embodiment of the present invention.

[0027] Figure 7 It is a front view of the epaulette specification shaping plate in an embodiment of the present invention.

[0028] Figure 8 It is a side view of the shoulder strap specification shaping plate in an embodiment of the present invention.

[0029] Fig. 9 It is a front view of the epaulette fixing plate in an embodiment of the present invention.

[0030] Fig.10 It is a CC cross-sectional view of the epaulette fixing plate in the embodiment of the present invention.

[0031] Fig.11 It is a structural schematic diagram of the epaulette heat press in an embodiment of the present invention (pressing is not started).

[0032] Fig.12 It is a DD cross-sectional view of the epaulette heat press in an embodiment of the present invention (pressing is not started).

[0033] Fig.13 It is an EE cross-sectional view of the epaulette heat press in an embodiment of the present invention.

[0034] Fig.14 It is a structural schematic diagram of the pressing components of the epaulette hot press in an embodiment of the present invention (starting pressing).

[0035] Fig.15 It is an FF cross-sectional view (pressing start) of the epaulette heat press in an embodiment of the present invention.

[0036] Fig.16 It is a GG cross-sectional view of the guide component of the epaulette heat press in the embodiment of the present invention.

[0037] Fig.17 Schematic diagram of step 1 (preparation) of the epaulette production process in an embodiment of the present invention.

[0038] Fig.18 It is a schematic diagram of the pressing component in step 1 (preparation) during the epaulette production process in the embodiment of the present invention.

[0039] Fig.19 It is a schematic diagram of step 2 of the epaulette production process in an embodiment of the present invention.

[0040] Fig. 20 It is a schematic diagram showing that the pressing component is in step 2 during the epaulette production process in the embodiment of the present invention.

[0041] Fig.21 Schematic diagram of step three of the epaulette production process in an embodiment of the present invention.

[0042] Fig. 22 It is a schematic diagram showing that the pressing component is in step three during the epaulette production process in the embodiment of the present invention.

[0043] Fig.23 Schematic diagram of step 4 of the epaulette production process in an embodiment of the present invention.

[0044] Fig.24 It is a schematic diagram showing that the pressing component is in step 4 during the epaulette production process in the embodiment of the present invention.

[0045] Fig.25 Schematic diagram of step five of the epaulette production process in an embodiment of the present invention.

[0046] Fig.26 It is a schematic diagram showing that the pressing component is in step five during the epaulette production process in the embodiment of the present invention.

[0047] Fig. 27 Schematic diagram of step six of the epaulette production process in an embodiment of the present invention.

[0048] Fig.28 It is a schematic diagram showing that the pressing component is in step six during the epaulette production process in the embodiment of the present invention.

[0049] Fig.29 Schematic diagram of step seven (semi-finished product) of the epaulette production process in the embodiment of the present invention.

[0050] Fig.30 It is a schematic diagram of the pressing component in step seven (semi-finished product) during the epaulette production process in the embodiment of the present invention.

[0051] Fig.31 Schematic diagram of step eight (completion) of the epaulette production process in an embodiment of the present invention.

[0052] Fig.32 It is a front view of the epaulette made in the embodiment of the present invention.

[0053] Fig.33 It is a rear view of the epaulette manufactured in the embodiment of the present invention.

[0054] Fig.34 It is a schematic structural diagram of the epaulettes in an embodiment of the present invention.

[0055] In the figure, 1. epaulette base plate, 2. epaulette positioning frame, 3. gold pin through groove, 4. epaulette surface cloth, 5. epaulette specification finalizing plate, 6. epaulette fixing plate, 7. gold pin pattern, 8. epaulette connecting piece, 9. epaulette, 10. epaulette hot press, 11. cylindrical base, 12. top cover, 13. epaulette pressing component, 1301. inverted L-shaped support rod, 1302. hot pressing plate, 1303. heating rod, 14. positioning fixture, 15. time-averaged trigger mechanism, 1501. support frame, 1502. roller, 1503. push rod, 1504. roller, 16. driving motor, 17. cam, 18. positioning spring, 19. guide table, 20. guide block, 21. hot melt adhesive sheet. DETAILED DESCRIPTION

[0056] The present invention will be further described below in conjunction with the accompanying drawings.

[0057] Example 1

[0058] Embodiment 1 is one of the structures of the present invention, such as Figures 1 to 16 As shown, it includes: an epaulette pressing mold and an epaulette hot press 10 matched therewith;

[0059] like Figures 1 to 3 As shown, the epaulette pressing mold comprises: a mold bottom plate 1, the thickness of the mold bottom plate 1 is greater than the thickness of the gold pin pattern 7 fixed on the epaulette 9, a gold pin through groove 3 is opened on the mold bottom plate 1 corresponding to the gold pin pattern 7, and an epaulette positioning frame 2 is fixed on the mold bottom plate 1 corresponding to the position of the gold pin through groove 3 and the specification of the epaulette 9, wherein the depth of the epaulette positioning frame 2 is set in correspondence with the thickness of the epaulette 9;

[0060] like Figures 4 to 10 As shown, the epaulette 9 is made of three parts, namely, a matching epaulette surface cloth 4, an epaulette specification shaping plate 5 and an epaulette fixing plate 6, which are fixed in sequence; wherein, a gold pin pattern 7 is embroidered on one side of the epaulette surface cloth 4, and a matching epaulette connecting piece 8 is fixedly arranged on one side of the epaulette fixing plate 6 corresponding to the fixing piece of the wearing area of ​​the clothing;

[0061] The shape and surface area of ​​the epaulette surface cloth 4 are larger than those of the epaulette specification shaping plate 5 ; the shape and surface area of ​​the epaulette fixing plate 6 are slightly smaller than those of the epaulette specification shaping plate 5 .

[0062] like Figures 11 to 16 As shown, the epaulette hot press 10 comprises: a base, the above-mentioned epaulette pressing mold is arranged on the base, and the epaulette pressing components 13 corresponding to the outer structure of the epaulette positioning frame 2 of the epaulette pressing mold are respectively arranged on the base, and a pressing drive device is fixedly arranged on the base corresponding to the epaulette pressing components, and each epaulette pressing component 13 is controlled by the pressing drive device to realize the pressing operation.

[0063] In this embodiment 1, Figure 7 As shown in FIG. 8 , the shoulder strap specification shaping plate 5 is made of a black polypropylene material having a light and thin appearance and good thermoplasticity; Fig. 9 As shown in 10, the epaulette connecting piece 8 is made of two cloth pieces sewn at intervals on the epaulette fixing plate 6, so that a connecting hole is formed between each cloth piece and the epaulette fixing plate 6, and the epaulette 9 can be worn and fixed with the connecting piece in the clothing wearing area through the two connecting holes.

[0064] Example 2

[0065] Embodiment 2 is a deformation structure of Embodiment 1, and it differs from Embodiment 1 in that: the base is a cylindrical base 11, a pressing drive device is fixedly arranged on the upper surface of the bottom of the cylindrical base 11, a top cover 12 matching with it is embedded at the mouth of the cylindrical base 11, the epaulette pressing mold is arranged on the top cover 12 corresponding to the pressing drive device, and mounting holes are respectively opened on the top cover 12 corresponding to each epaulette pressing component 13, so that each epaulette pressing component 13 is respectively penetrated on the top cover 12, wherein the lower end of each epaulette pressing component 13 is respectively located inside the cylindrical base 11, and the power output end of the pressing drive device is intermittently controlled in contact with the lower end of each epaulette pressing component 13.

[0066] In this embodiment 2, Fig.12 As shown, a positioning fixture 14 is also provided corresponding to the epaulette pressing mold, and the epaulette pressing mold is installed in this positioning fixture 14. A fixture installation groove corresponding to the positioning fixture 14 is opened on the upper surface of the top cover 12, so that the positioning fixture 14 equipped with the epaulette pressing mold can be installed on the top cover.

[0067] Example 3

[0068] In this embodiment 3, Fig.11 , as shown in 12, the epaulette pressing component 13 includes: five inverted L-shaped support rods 1301 respectively hingedly arranged on the top cover 12, and a matching hot pressing device is fixedly arranged on the upper end of each inverted L-shaped support rod 1301 and the epaulette positioning frame 2 corresponding to the epaulette pressing mold;

[0069] The hot pressing device includes: a hollow hot pressing plate 1302 is hingedly arranged at the upper end of each inverted L-shaped support rod 1301, and a heating rod 1303 is fixedly arranged inside each hot pressing plate 1302. In this embodiment 3, in order to facilitate the pressing operation, the cross section of each hot pressing plate 1302 is set to an equilateral triangle structure;

[0070] A positioning spring 18 is fixedly provided at the lower end of each inverted L-shaped support rod 1301 and the inner wall of the corresponding cylindrical base 11, and the lower end of each inverted L-shaped support rod 1301 is in contact with the pressing drive device.

[0071] In this embodiment 3, the pressing drive device includes: a power drive device is fixedly arranged on the cylindrical base 11, wherein the power drive device is a drive motor 16;

[0072] A cam 17 is fixedly provided at the power output end of the driving motor 16, and a time-equalizing trigger mechanism 15 is slidably provided on the cylindrical base 11 between the cam 17 and the inverted L-shaped support rod 1301 of each epaulette pressing component 13, and the spacing between each time-equalizing trigger mechanism 15 and the axis position of the cam 17 is equal;

[0073] One side of each of the time-synchronized trigger mechanisms 15 is respectively abutted against the lower end of each corresponding inverted L-shaped support rod 1301 , and the opposite side of any of the time-synchronized trigger mechanisms 15 is abutted against the cam 17 .

[0074] Among them, Fig.16 As shown, a guide 19 is also provided on the cylindrical base between the driving motor 16 and the time-matching trigger mechanism 15, and each time-matching trigger mechanism 15 is slidably provided on the guide device. In this embodiment 3, a trapezoidal guide block 20 is fixedly provided on each time-matching trigger mechanism 15, and a slideway adapted to each trapezoidal guide block 20 is provided on the guide platform 19, so that each time-matching trigger mechanism 15 moves along the corresponding slideway on the guide platform 19 through the trapezoidal guide block 20 under the action of the driving motor 16.

[0075] According to the above design, the cam 17 can be driven to rotate by the driving motor 16, so that the cam 17 is in force contact with each time-matching trigger mechanism 15 in turn, and the corresponding inverted L-shaped support rod 1301 can be driven by any time-matching trigger mechanism to move, and the inverted L-shaped support rod 1301 can be used to drive the hot pressing plate 1302 thereon to perform the operation of pressing the epaulettes.

[0076] Example 4

[0077] In Example 4, the timing trigger mechanism 15 includes: a support frame 1501 slidably set on the guide platform 19 of the cylindrical base 11, a roller 1502 vertically hingedly set on the side of the support frame 1501 near the cam 17, and a push rod 1503 fixedly set on the side of the support frame 1501 near the epaulette pressing part 13

[0078] Among them, each push rod 1503 is hingedly provided with a roller 1504 corresponding to each inverted L-shaped support rod 1301. Through this design, the push rod 1503 is prevented from directly contacting the inverted L-shaped support rod 1301 by utilizing the function of the roller 1504, the friction between the components is reduced, and the service life is increased.

[0079] Example 5

[0080] Embodiment 5 is a method for making a gold pin embroidered epaulette, comprising: any one of the gold pin embroidered epaulette making devices described in embodiments 1 to 4 above, such as Figures 17 to 34 As shown, the specific usage is:

[0081] (1) placing the epaulette pressing mold on the epaulette hot press machine 10 or installing it on the epaulette hot press machine 10 through a positioning fixture 14;

[0082] (2) The epaulette positioning frame 2 of the epaulette pressing mold is aligned and placed in sequence: the epaulette surface cloth 4, the hot melt adhesive sheet 21, the epaulette specification shaping plate 5 and the hot melt adhesive sheet 21;

[0083] (3) Start the epaulette hot press machine 10, and drive the cam 17 thereon to rotate through the driving motor 16. The cam 17 contacts the roller 1502 on each time-matching trigger mechanism 15 in turn, so that the support frame 1501 of the time-matching trigger mechanism 15 moves along the slideway of the guide platform 19 toward the inverted L-shaped support rod 1301 of the epaulette pressing component 13. The roller 1504 of the push rod 1503 on the support frame 1501 pushes the inverted L-shaped support rod 1301 hinged on the top cover 12 to rotate a predetermined angle, so that the hot pressing plate 1302 on the inverted L-shaped support rod 1301 performs a pressing operation according to the specifications of the epaulette 9; the driving motor 16 rotates one circle, and each time-matching trigger mechanism 15 controls each epaulette pressing component 13 to press in turn, such as Figures 17-30 As shown;

[0084] (4) Remove the epaulette pressing mold or the positioning fixture 14 with the epaulette pressing mold, align and place a layer of hot melt adhesive sheet 21 on the folded and ironed epaulette specification setting plate 5, align the epaulette fixing plate 6 with the epaulette specification setting plate 5 and place it on the hot melt adhesive sheet 21 for synthesis, as shown in FIG. Fig.31 As shown; the perfect gold pin embroidered shoulder badge 9 is completed. Figures 32-34 shown.

Claims

1. A gold pin embroidered epaulette production device, characterized in that: include: Epaulette pressing mould and epaulette hot press machine matched therewith; The epaulette pressing die comprises: a die bottom plate, the thickness of the die bottom plate is greater than the thickness of the gold pin pattern fixed on the epaulette, a gold pin through groove is opened on the die bottom plate corresponding to the gold pin pattern, an epaulette positioning frame is fixed on the die bottom plate corresponding to the position of the gold pin through groove and the specification of the epaulette, and the depth of the epaulette positioning frame is set in correspondence with the thickness of the epaulette; The epaulette is made of three parts, namely, a matching epaulette surface cloth, an epaulette specification shaping plate and an epaulette fixing plate, which are fixed in sequence; the gold pin pattern is embroidered on one side of the epaulette surface cloth, and a matching epaulette connecting piece is fixedly arranged on one side of the epaulette fixing plate corresponding to a fixing piece in a wearing area of ​​clothing; The epaulette hot press comprises: a base, the epaulette pressing mold is arranged on the base, the epaulette pressing parts adapted to the epaulette pressing mold are arranged on the base, and a pressing driving device is fixedly arranged on the base corresponding to the epaulette pressing parts, and each epaulette pressing part is controlled by the pressing driving device to realize the pressing operation; The base is a cylindrical base, the pressing drive device is fixedly arranged on the upper surface of the bottom of the cylindrical base, a top cover matching with it is embedded at the mouth of the cylindrical base, the epaulette pressing mold is arranged on the top cover corresponding to the pressing drive device, and a mounting hole is respectively opened on the top cover corresponding to each of the epaulette pressing components; The epaulette pressing component includes: inverted L-shaped support rods hingedly arranged on the top cover through the mounting holes, and a corresponding hot pressing device is fixedly arranged at the upper end of each inverted L-shaped support rod corresponding to the epaulette positioning frame of the epaulette pressing mold; a positioning spring is fixedly arranged at the lower end of each inverted L-shaped support rod corresponding to the inner wall of the cylindrical base, and the lower end of each inverted L-shaped support rod is controllably connected to the pressing drive device.

2. The gold pin embroidery epaulette production device according to claim 1, characterized in that: The pressing drive device comprises: a power driving device fixedly arranged on the cylindrical base, a cam fixedly arranged at the power output end of the power driving device, and the cam is respectively intermittently force-contacted with each epaulette pressing component.

3. The gold pin embroidery epaulette production device according to claim 2, characterized in that: A time-equalizing trigger mechanism is slidably disposed on the cylindrical base between the power drive device and each epaulette pressing component, and the distance between each time-equalizing trigger mechanism and the position of the cam axis is equal, so that the sliding distance of each time-equalizing trigger mechanism on the cylindrical base is equal; The timing trigger mechanism includes: a support frame slidably arranged with the cylindrical base, a roller vertically hingedly arranged on the side of the support frame near the cam, and any one of the rollers is intermittently abutted against the cam; a push rod is fixedly arranged on the side of the support frame near the epaulette pressing component, and each of the push rods is respectively abutted against each of the epaulette pressing components.

4. The gold pin embroidery epaulette production device according to claim 3, characterized in that: A guide device is also provided on the cylindrical base between the power drive device and the synchronous trigger mechanism, and each synchronous trigger mechanism is slidably positioned on the guide device.

5. The gold pin embroidery epaulette production device according to claim 1, characterized in that: The hot pressing device comprises: a hollow hot pressing plate is hingedly arranged at the upper end of each inverted L-shaped support rod, and a heating rod is fixedly arranged inside each hot pressing plate.

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