Energy-saving sterilization equipment for processing bowl-packed sweet wine

Abstract

The present invention discloses an energy-saving sterilization device for processing sweet wine in bowls, including a frame, a conveying mechanism, a heating component, a positioning mechanism, and a steam recovery mechanism. The frame is provided with a high-temperature sterilization zone, and the conveying mechanism is installed on the frame; the heating component is installed on the frame and used for heating the high-temperature sterilization zone, and the positioning mechanism is installed on the frame and used to control the start / stop of the conveying mechanism; the steam recovery mechanism is connected to the high-temperature sterilization zone; the conveying mechanism includes a sprocket chain assembly, a rotary drive assembly, and a bearing plate. The two sprocket chain assemblies are relatively installed on the two sides of the frame, and the rotary drive assembly is connected to the sprocket in the sprocket chain assembly. A plurality of bearing plates are located between the two sprocket chain assemblies and are arranged side by side at equal intervals. The sweet wine of the present invention is divided into a small amount and then loaded into a plurality of plastic bowls, so that the sweet wine in the plastic bowl can be completely sterilized, effectively ensuring the taste, color and shelf life of the sweet wine production, and realizing steam recovery and utilization, energy saving and emission reduction.

Description

Technical Field

[0001] The invention relates to the technical field of sweet wine production equipment, in particular to energy-saving sterilization equipment for processing bowl-packed sweet wine. Background Art

[0002] The existing sweet wine production process is generally as follows: first soak the glutinous rice, then steam the glutinous rice, cool the glutinous rice, add the koji, mix well, put it in a jar for fermentation, and sterilize and package it after fermentation. However, when the existing sweet wine is sterilized after fermentation, the sweet wine is piled up in a sterilizer for sterilization. During the sterilization process, the piled sweet wine cannot be completely and thoroughly sterilized in all parts, especially the sweet wine in the center. Due to incomplete sterilization, the overall color of the sweet wine produced is uneven, the taste cannot be guaranteed, and the shelf life is short. At the same time, the existing sterilization equipment does not realize steam recovery and utilization, the steam energy consumption is large, and the wastewater discharge is large. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide an energy-saving sterilization device for processing bowl-packed sweet wine. The sweet wine of the present invention is divided into small amounts and then loaded into a number of plastic bowls, so that the sweet wine in the plastic bowls can be completely sterilized, and the sterilization is thorough, effectively ensuring the taste, color and shelf life of the sweet wine production, and realizing steam recovery and utilization, energy saving and emission reduction.

[0004] In order to achieve the above-mentioned object, the present invention provides an energy-saving sterilization device for processing bowl-packed sweet wine, comprising a frame, a conveying mechanism, a heating component, a positioning mechanism, and a steam recovery mechanism. The frame is provided with a high-temperature sterilization zone, and the conveying mechanism is installed on the frame; the heating component is installed on the frame and used for heating the high-temperature sterilization zone, and the positioning mechanism is installed on the frame and used for controlling the start / stop of the conveying mechanism; the steam recovery mechanism is connected to the high-temperature sterilization zone;

[0005] The conveying mechanism includes a sprocket chain assembly, a rotating drive assembly, and a bearing plate. The two sprocket chain assemblies are relatively installed on the two sides of the frame. The rotating drive assembly is connected to the sprockets in the sprocket chain assembly. A plurality of bearing plates are located between the two sprocket chain assemblies and are arranged side by side at equal intervals. The two ends of the bearing plate are respectively connected to the chains in the two sprocket chain assemblies; a plurality of bearing holes are arranged side by side on the bearing plate.

[0006] Furthermore, the positioning mechanism includes a transmission turntable, a controller, and a photoelectric switch, the transmission turntable is connected to the power output end of the rotation drive assembly; the photoelectric switch is installed on the frame, and a plurality of positioning rods are evenly distributed along the circumference of the transmission turntable. The controller is connected to the photoelectric switch and the rotation drive assembly, and the rotation drive assembly drives the transmission turntable to rotate so that different positioning rods enter the sensing area of ​​the photoelectric switch accordingly.

[0007] Furthermore, the positioning mechanism also includes a positioning plate, a first linear motion driving member, a hook, and a positioning rod, wherein the positioning plate is connected to the sprocket in the sprocket chain assembly; a plurality of positioning rods are evenly installed on the end surface of the positioning plate for rotation along the circumference; the first linear motion driving member is installed on the frame, one end of the hook is rotationally connected to the frame, the other end of the hook is provided with a U-shaped opening, and the first linear motion driving member is rotationally connected to the middle of the hook; the first linear motion driving member drives the hook to rotate relative to the frame, so that the positioning rod is inserted into the U-shaped opening; the positioning rods are relative to the positioning rods and have the same number.

[0008] Furthermore, the energy-saving sterilization equipment for processing bowl-packed sweet wine also includes a pushing mechanism and a clamping mechanism, the pushing mechanism includes a second linear motion driving member, a pushing plate, and a first connecting plate, the pushing mechanism is located at the discharge end of the conveying mechanism, and the pushing mechanism is located below the conveying surface of the conveying mechanism; the second linear motion driving member is connected to the frame, a plurality of the pushing plates are connected to the first connecting plate, the positions of the pushing plates and the bearing holes on the bearing plate are opposite and the number is the same, and the first connecting plate is connected to the second linear motion driving member;

[0009] The material clamping mechanism includes a material clamping frame, a third linear motion driving member, and a material clamping body. The material clamping body includes a moving seat, a clamping plate, a second connecting plate, a third connecting plate, a fourth linear motion driving member, a fifth linear motion driving member, and a lifting plate. The material clamping mechanism is located at the discharge end of the conveying mechanism, and the material clamping mechanism is located above the conveying surface of the conveying mechanism; the material clamping frame is connected to the frame; the third linear motion driving member is installed on the material clamping frame, and the third linear motion driving member is connected to the moving seat; the fourth linear motion driving member is installed at the On the moving seat, the fourth linear motion driving member is connected to the second connecting plate, the fifth linear motion driving member is installed on the second connecting plate, and the fifth linear motion driving member is connected to the third connecting plate; the second connecting plate is connected with a plurality of the lifting plates arranged side by side, and a bearing hole is clamped between the two lifting plates; the third connecting plate is connected with a plurality of the clamping plates, the clamping plates are located above the lifting plates, and the two sides of each lifting plate located in the middle have corresponding clamping plates, and the inner sides of the two lifting plates located at the edges have corresponding clamping plates.

[0010] Furthermore, the lifting plate includes a flat plate and a vertical rod vertically connected to the center of one end of the flat plate, and the vertical rod is connected to the second connecting plate.

[0011] Furthermore, the material clamping mechanism also includes a guide rod, and the guide rod is connected to the material clamping frame; the movable seat is provided with a guide hole through which the guide rod passes.

[0012] Furthermore, the clamping mechanism also includes a height adjustment component, which includes a screw and a nut. The clamping frame is provided with a through hole through which the screw passes. The screw is sheathed with the nut to achieve limited fixation between the clamping frame and the screw.

[0013] Furthermore, the rotation drive assembly includes a sixth linear motion drive component and a rocker arm. The sixth linear motion drive component is installed on the frame. The sixth linear motion drive component is rotationally connected to one end of the rocker arm, and the other end of the rocker arm is rotationally connected to the frame through a rotating shaft.

[0014] Furthermore, the steam recovery mechanism includes a steam heating water tank, an exhaust fan, a steam recovery pipe, a circulation pump, a partition and a spray cylinder, and the high-temperature sterilization zone is connected to the steam heating water tank via the exhaust fan and the steam recovery pipe in sequence; the steam outlet end of the steam recovery pipe extends to the interior of the steam heating water tank, and a plurality of partitions are alternately arranged inside the upper part of the steam heating water tank, and an S-shaped channel connecting the inside and the outside of the steam heating water tank is formed between the plurality of partitions; the steam outlet end of the steam recovery pipe is covered with the spray cylinder, and the spray cylinder is provided with a plurality of spray holes; the inlet of the circulation pump is connected to the bottom of the steam heating water tank, and the outlet is connected to the spray cylinder; a cold water inlet is provided at the bottom of the steam heating water tank; and a hot water outlet is also provided on the steam heating water tank above the cold water inlet.

[0015] Furthermore, the feeding end of the conveying surface of the conveying mechanism is horizontally conveyed, the discharging end is horizontally conveyed, and the feeding end and the discharging end are downwardly inclined. The feeding end of the conveying mechanism is located above the discharging end. The conveying mechanism also includes a horizontal orientation block, an inclined orientation block, a horizontal guide rail, and an inclined guide rail. One end of the bearing plate is rotatably connected to the chain in the first sprocket chain assembly through the horizontal orientation block; the other end of the bearing plate is rotatably connected to the chain in the second sprocket chain assembly through the inclined orientation block. The frame is installed with the horizontal guide rail at the feeding end and the discharging end of the conveying mechanism; the frame is installed with the inclined guide rail between the feeding end and the discharging end of the conveying mechanism; when the bearing plate is located at the feeding end and the discharging end of the conveying mechanism, the horizontal orientation block is supported by the horizontal guide rail to keep the bearing plate in a horizontal state; when the bearing plate is located between the feeding end and the discharging end of the conveying mechanism, the inclined orientation block is supported by the inclined guide rail to keep the bearing plate in a horizontal state.

[0016] Furthermore, the high-temperature sterilization zone extends from the feed end of the conveying mechanism to the discharge end of the conveying mechanism, and the position where the high-temperature sterilization zone is connected to the steam recovery mechanism is located at the feed end of the conveying mechanism.

[0017] The sweet wine to be sterilized is placed in a plastic bowl, the plastic bowl is placed at the bearing hole of the bearing plate, and the conveying mechanism conveys the plastic bowl to the high-temperature sterilization zone, where the sweet wine in the plastic bowl is sterilized; after the high-temperature sterilization, when the plastic bowl is conveyed to the discharge end of the conveying mechanism, the positioning mechanism stops the movement of the conveying mechanism, at which time the plastic bowl that has completed the sweet wine sterilization is taken out relative to the bearing plate, and the positioning mechanism starts the conveying mechanism to continue conveying, and this cycle is repeated to achieve continuous sterilization of the sweet wine and batch sterilization of the sweet wine.

[0018] The sweet wine of the present invention is divided into small amounts and then loaded into a plurality of plastic bowls, so that the sweet wine in the plastic bowls can be completely sterilized, and the sterilization is thorough, thereby effectively ensuring the taste and color of the sweet wine production and the shelf life of the sweet wine, and avoiding the existing practice of collectively piling up the sweet wines in a sterilizer for sterilization, which makes it impossible to sterilize the inside of the piled sweet wines, resulting in uneven overall color of the produced sweet wine, inability to ensure the taste, and a short shelf life.

[0019] The present invention realizes the automatic removal of the sterilized plastic bowl of sweet wine on the supporting plate through the cooperation of the pushing mechanism and the clamping mechanism, without the need for manual intervention, with a high degree of automation, reducing labor costs and improving the production efficiency of sweet wine.

[0020] The feed end of the conveying mechanism of the present invention is located above the discharge end, and the feed end and the discharge end are conveyed in a downwardly inclined manner, so that the sweet wine is conveyed from high to low, and the conveying length of the conveying mechanism is increased to increase the carrying capacity of the conveying mechanism, thereby increasing the sterilization amount and sterilization efficiency of the sweet wine. At the same time, during the conveying process, the horizontal orientation block and the inclined orientation block are used to always keep the carrier plate in a horizontal state for conveying, so as to prevent the sweet wine in the plastic bowl on the carrier plate from falling out, thereby ensuring the effective conveying of the sweet wine.

[0021] The steam released from the high temperature sterilization zone of the present invention is recycled through the steam recovery mechanism, which saves energy and reduces emissions. At the same time, the high temperature sterilization zone of the present invention extends from the feed end of the conveying mechanism to the discharge end of the conveying mechanism, and the position where the high temperature sterilization zone is connected to the steam recovery mechanism is located at the feed end of the conveying mechanism. Therefore, during the sterilization process of the sweet wine from high to low, the steam goes from low to high, and the steam is collected at a high place, so that the steam is effectively recycled and utilized, so that there is no wastewater discharge and no heat energy loss during the entire sterilization process of the sweet wine, which saves energy and reduces emissions. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a stereogram of the present invention.

[0024] Figure 2 for Figure 1 A partial enlarged stereogram of the .

[0025] Figure 3 The figure is a schematic structural diagram of the transmission turntable, the positioning rod and the photoelectric switch included in the positioning mechanism of the present invention.

[0026] Figure 4 It is a structural schematic diagram of the positioning mechanism of the present invention including a positioning plate, a hook, a first linear motion driving member, and a positioning rod.

[0027] Figure 5 It is a structural schematic diagram of the clamping body of the present invention.

[0028] Figure 6 Reason Figure 5 Get the left view, and then rotate the left view 90° to get the structural schematic diagram.

[0029] Figure 7 for Figure 5 Bottom view of .

[0030] Figure 8 It is a three-dimensional diagram of the lifting plate of the present invention.

[0031] Fig. 9 It is a structural schematic diagram of the material pushing mechanism of the present invention.

[0032] Fig.10 for Fig. 9 Bottom view of .

[0033] Fig.11 It is a structural schematic diagram of the steam recovery mechanism of the present invention.

[0034] Fig.12 It is a three-dimensional diagram of the carrying plate of the present invention.

[0035] Fig.13 It is a partial stereoscopic diagram of the assembly of the conveying mechanism, frame, bearing plate, horizontal orientation block and inclined orientation block of the present invention.

[0036] Fig.14 for Fig.13 A partial enlarged stereogram of the .

[0037] Fig.15 It is a schematic structural diagram of the assembly of the inclined guide rail and the inclined orientation block of the present invention.

[0038] Fig.16 The present invention is a schematic structural diagram of the assembly of a bearing plate, a horizontal orientation block, a chain and a horizontal guide rail. DETAILED DESCRIPTION

[0039] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0041] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, or are the orientation or positional relationship in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0042] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0043] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] like Figure 1-16 As shown, the present embodiment provides an energy-saving sterilization equipment for processing bowl-packed sweet wine, comprising a frame 1, a conveying mechanism, a heating component (not shown), a positioning mechanism, and a steam recovery mechanism 7. The frame 1 is provided with a high-temperature sterilization zone 101, and the conveying mechanism is installed on the frame 1; the heating component is installed on the frame 1 and is used for heating the high-temperature sterilization zone 101; the positioning mechanism is installed on the frame 1 and is used to control the start / stop of the conveying mechanism; the steam recovery mechanism 7 is connected to the high-temperature sterilization zone 101.

[0045] The conveying mechanism includes a sprocket chain assembly 21, a rotating drive assembly 20, and a bearing plate 22. The two sprocket chain assemblies 21 are relatively installed on the two side surfaces of the frame 1. The rotating drive assembly 20 is connected to the sprocket in the sprocket chain assembly 21. A plurality of bearing plates 22 are located between the two sprocket chain assemblies 21 and are arranged side by side at equal intervals. The two ends of the bearing plate 22 are respectively connected to the chains 212 in the two sprocket chain assemblies 21; and a plurality of bearing holes 220 are arranged side by side on the bearing plate 22.

[0046] When this embodiment is used, the sweet wine to be sterilized is placed in a plastic bowl 6, wherein the plastic bowl 6 is placed at the bearing hole 220 of the bearing plate 22, and the plastic bowl 6 is suspended on the edge of the bearing hole 220 through the bowl edge 60 of the plastic bowl 6; the plastic bowl 6 is conveyed to the high-temperature sterilization zone 101 by the conveying mechanism, and the high-temperature sterilization zone 101 sterilizes the sweet wine in the plastic bowl 6; after high-temperature sterilization, when the plastic bowl 6 is conveyed to the discharge end of the conveying mechanism, the positioning mechanism stops the movement of the conveying mechanism, and at this time, the plastic bowl that has completed the sterilization of the sweet wine is taken out relative to the bearing plate 22, and the positioning mechanism starts the conveying mechanism to continue conveying, and this cycle is repeated to achieve continuous sterilization of the sweet wine and batch sterilization of the sweet wine.

[0047] In this embodiment, the sweet wine is divided into small amounts and then loaded into a number of plastic bowls 6, so that the sweet wine in the plastic bowls 6 can be completely sterilized, and the sterilization is thorough, effectively ensuring the taste, color and shelf life of the sweet wine production, avoiding the existing practice of collectively piling up the sweet wine in a sterilizer for sterilization, which makes it impossible to sterilize the inside of the piled sweet wine, resulting in the overall color of the produced sweet wine being uneven, the taste cannot be guaranteed, and the shelf life is short.

[0048] In this embodiment, a plurality of supporting plates 22 are arranged side by side and alternately along the conveying direction of the conveying mechanism, and a plurality of supporting holes 220 are provided on the supporting plates 22, which greatly increases the carrying capacity of the plastic bowls 6, thereby greatly increasing the sterilization amount of the sweet wine and improving the sweet wine production efficiency.

[0049] In this embodiment, the heating component directly uses an existing electric heater to heat the high-temperature sterilization zone 101, wherein the temperature range of the high-temperature sterilization zone 101 is preferably above 85°.

[0050] In this embodiment, the rotary drive assembly 20 preferably includes a sixth linear motion drive member 201 and a swing rod 202. The sixth linear motion drive member 201 is mounted on the frame 1. The sixth linear drive member 201 is rotatably connected to one end of the swing rod 202. The other end of the swing rod 202 is rotatably connected to the frame 1 via a rotating shaft 203. The sprocket in the sprocket chain assembly 21 is mounted on the rotating shaft 203.

[0051] In this embodiment, preferably, Figure 3As shown, the positioning mechanism includes a transmission turntable 40, a controller (not shown), and a photoelectric switch 42. The transmission turntable 40 is connected to the power output end of the rotation drive assembly 20; the photoelectric switch 42 is installed on the frame 1, and a plurality of positioning rods 41 are evenly distributed along the circumference of the transmission turntable 40. The controller is connected to the photoelectric switch 42 and the rotation drive assembly 20. The rotation drive assembly 20 drives the transmission turntable 40 to rotate so that different positioning rods 41 enter the sensing area of ​​the photoelectric switch 42 accordingly. While the rotation drive assembly 20 drives the sprocket chain assembly 21 to move, it drives the transmission turntable 40 to rotate. When the transmission turntable 40 rotates to make the positioning rod 41 enter the sensing area of ​​the photoelectric switch 42, the photoelectric switch 42 starts and sends information to the controller, and the controller controls the rotation drive assembly 20 to stop working, so that the conveying mechanism stops moving. Wherein, a plurality of positioning rods 41 are evenly distributed on the circumference of the transmission turntable 40, so that after rotating a corresponding angle, the conveyor mechanism automatically stops moving. The transmission turntable 40 is installed on the rotating shaft 203 .

[0052] In this embodiment, the heating component also includes an electronic temperature controller for detecting the temperature in the high-temperature sterilization zone 101, and the electronic temperature controller displays the temperature in the high-temperature sterilization zone 101 in real time. The electronic temperature controller, the electric heater and the controller are connected to realize automatic control of the temperature in the high-temperature sterilization zone 101. The electronic temperature controller can be an electronic temperature controller of Xiamen Anton Electronics Co., Ltd., with models such as 900U, etc., and can also be an electronic temperature controller of Hongrun model OHR-E300, etc. The controller can be a Siemens programmable controller, such as 6ES7223-1PL22-0XA8, etc., or a Japanese Mitsubishi programmable controller, such as FX3U-48MR / ES-A, etc., without specific limitation.

[0053] This embodiment is further preferably, as Figure 4As shown, the positioning mechanism also includes a positioning plate 43, a first linear motion driving member 45, a hook 46, and a positioning rod 44. The positioning plate 43 is connected to the sprocket in the sprocket chain assembly 21; a plurality of positioning rods 44 are evenly and rotatably mounted on the end surface of the positioning plate 43 along the circumference; the first linear motion driving member 45 is mounted on the frame 1, one end of the hook 46 is rotatably connected to the frame 1, the other end of the hook 46 is provided with a U-shaped opening 460, and the first linear motion driving member 45 is rotatably connected to the middle of the hook 46; the positioning rod 44 is opposite to the positioning rod 41 and has the same number. When the conveying mechanism stops moving, the first linear driving assembly 45 drives the hook 46 to rotate relative to the frame 1, so that the positioning rod 44 is snapped into the U-shaped opening 460 of the hook 46, which plays a role in positioning and fixing the conveying mechanism and improves the stability of the conveying mechanism during positioning. Further, the controller is connected to the first linear motion driving member 45, so that when the rotary drive assembly 20 stops working, the controller simultaneously controls the first linear motion driving member 45 to work, so that the U-shaped opening 460 of the hook 46 is engaged with the positioning rod 44. In this embodiment, preferably, the transmission turntable 40 is located on one side of the frame 1, the positioning disk 43 is located on the other side of the frame 1, and the positioning disk 43, the sprocket in the sprocket chain assembly 21 and the frame 1 are rotatably connected through a rotating shaft.

[0054] In this embodiment, the energy-saving sterilization equipment for processing bowl-packed sweet wine further includes a material pushing mechanism and a material clamping mechanism, such as Fig. 9 and 10 As shown, the pushing mechanism includes a second linear motion driving member 391, a pushing plate 393, and a first connecting plate 392. The pushing mechanism is located at the discharge end of the conveying mechanism, and the pushing mechanism is located below the conveying surface of the conveying mechanism; the second linear motion driving member 391 is connected to the frame 1, and a plurality of pushing plates 393 are connected to the first connecting plate 392. The positions of the pushing plates 393 and the bearing holes 220 on the bearing plate 22 are opposite and the number is the same, and the first connecting plate 392 is connected to the second linear motion driving member 393.

[0055] like Figure 1 , 5-7, the material clamping mechanism includes a material clamping frame 30, a third linear motion drive member 31, and a material clamping body, the material clamping body includes a moving seat 34, a clamping plate 38, a second connecting plate 35, a third connecting plate 39, a fourth linear motion drive member 390, a fifth linear motion drive member 36, and a lifting plate 37, the material clamping mechanism is located at the discharge end of the conveying mechanism, and the material clamping mechanism is located above the conveying surface of the conveying mechanism; the material clamping frame 30 is connected to the frame 1; the third linear motion drive member 31 is installed on the material clamping frame 30, the third linear motion drive member 31 is connected to the moving seat 34; the fourth linear motion drive member 390 is installed on the moving On the moving seat 34, the fourth linear motion driving member 390 is connected to the second connecting plate 35, the fifth linear motion driving member 36 is installed on the second connecting plate 35, and the fifth linear motion driving member 36 is connected to the third connecting plate 39; the second connecting plate 35 is connected with a plurality of the lifting plates 37 arranged side by side, and a bearing hole 220 is sandwiched between the two lifting plates 37; the third connecting plate 39 is connected with a plurality of the clamping plates 38, the clamping plates 38 are located above the lifting plates 37, and the two sides of each lifting plate 37 located in the middle are corresponding to the clamping plates 38, and the inner sides of the two lifting plates 37 located at the edge are corresponding to the clamping plates 38.

[0056] In this embodiment, when the conveying mechanism stops moving, when the plastic bowl 6 with the sterilized sweet wine on the conveying mechanism needs to be removed relative to the supporting plate 22, the second linear motion driving member 391 drives the first connecting plate 392 and the pushing plate 393 to move upward, so that the pushing plate 393 pushes the multiple plastic bowls 6 in the multiple bearing holes 220 on the supporting plate 22 upward, so that the bowl edge 60 of the plastic bowl 6 is no longer suspended on the hole edge of the bearing hole 220; at the same time, the third linear motion driving member 31 drives the moving seat 34 to move toward the supporting plate 22 where the plastic bowl 6 needs to be removed, and the fourth linear motion driving member 390 drives the second connecting plate 35 to move downward, so that when the moving seat 34 moves to the supporting plate 22 where the plastic bowl 6 needs to be removed, the two sides of the lifting plate 37 in the middle respectively support the bowl edges 60 of the two adjacent plastic bowls 6, and the inner side of the lifting plate 37 at the edge supports the bowl edge of the plastic bowl 6 at the edge. 60, so that under the action of the multiple lifting plates 37, the multiple plastic bowls 6 are effectively supported, and at this time the fifth linear motion driving member 36 drives the third connecting plate 39 to move downward, so that the multiple pressing plates 38 respectively and effectively press the bowl edges 60 of the plastic bowls 6 supported by the respective lifting plates 37, so that under the action of the lifting plates 37 and the pressing plates 38, the clamping mechanism effectively and stably clamps the multiple plastic bowls 6, and at this time the fourth linear motion driving member 390 drives the second connecting plate 35 to move upward, so that the multiple plastic bowls 6 are completely separated from the corresponding bearing holes 220; then the second linear motion driving member 391 drives the first connecting plate 392 and the pushing plate 393 to move downward back to the initial position, and the third linear motion driving member 31 drives the moving seat 34 to move in a direction away from the bearing plate 22, so as to transport the removed multiple plastic bowls 6 to the corresponding workstations of the next step of the sweet wine production process (such as Figure 1 and 2 As shown, this workstation is the transfer and conveying mechanism 5); when arriving at the corresponding workstation, the fourth linear motion drive member 390 drives the second connecting plate 35 to move downward, and multiple plastic bowls 6 are placed on the table of the corresponding workstation, and the fifth linear motion drive member 36 drives the third connecting plate 39 to move upward, so that the clamping plate 38 no longer presses the bowl edge 6 of the plastic bowl 6. At this time, the third linear motion drive member 31 drives the movable seat 34 to move, so that the lifting plate 37 no longer supports the plastic bowl 6. In this way, the automatic removal of the plastic bowl 6 relative to the supporting plate 22 is completed without manual participation, which increases the degree of automation, reduces labor costs, and improves the production efficiency of sweet wine.

[0057] In the present embodiment, when the pressing plate 38 no longer presses the bowl edge 60 of the plastic bowl 6, the third linear motion driving member 31 drives the moving seat 34 to move, so that the lifting plate 37 no longer supports the plastic bowl 6. In this process, the third linear motion driving member 31 can drive the moving seat 37 to continue to move away from the supporting plate 22; of course, the third linear motion driving member 31 can also drive the moving seat 34 to move in the direction of the supporting plate 22. The corresponding structure of the lifting plate 37 is as follows: Figure 8 As shown, the lifting plate 37 includes a flat plate 370 and a vertical rod 371 vertically connected to the center of one end of the flat plate 370, and the vertical rod 371 is connected to the second connecting plate 35. When the two sides of the lifting plate 37 respectively support the bowl edges 60 of two adjacent plastic bowls 6, that is, the two sides of the flat plate 370 respectively support the bowl edges 60 of two adjacent plastic bowls 6, the vertical rod 371 is located in the gap between the bowl edges 60 of the two adjacent plastic bowls 6, and the gap between the corresponding two adjacent clamping plates 38 is larger than the size of the vertical rod 371. In this way, the setting of the vertical rod 371 will not hinder the third linear movable drive member 31 from driving the movable seat 34 to move toward the direction of the supporting plate 22, which is beneficial to reducing the stroke length of the third linear movable drive member 31 driving the movable seat 34 and reducing the cost of the third linear movable drive member 31.

[0058] In this embodiment, the clamping mechanism further preferably includes a guide rod 32, which is connected to the clamping frame 1; and the movable seat 34 is provided with a guide hole through which the guide rod 32 passes. The guide rod 32 and the guide hole realize the moving guide function of the movable seat 34, improve the moving accuracy of the movable seat 34, and also improve the structural strength of the clamping mechanism.

[0059] In this embodiment, the material clamping mechanism further includes a height adjustment component 33, which includes a screw and a nut. The material clamping frame 30 is provided with a through hole through which the screw passes. The screw is covered with the nut to achieve the limited fixation of the material clamping frame 30 and the screw. According to actual relevant requirements, the distance between the material clamping frame 30 and the conveying surface of the conveying mechanism can be adjusted by adjusting the screw and the nut, which is flexible and convenient to use.

[0060] In this embodiment, the first linear motion drive component 45, the second linear motion drive component 391, the third linear motion drive component 31, the fourth linear motion drive component 390, the fifth linear motion drive component 36, and the sixth linear motion drive component 201 can adopt existing linear drive devices such as oil cylinders, air cylinders, electric push rods, etc., without specific limitation.

[0061] This embodiment is further preferably, as Fig.11As shown, the steam recovery mechanism 7 includes a steam heating water tank 70, an exhaust fan 72, a steam recovery pipe 71, a circulation pump 73, a partition 74 and a spray barrel 75. The high-temperature sterilization zone 101 is connected to the steam heating water tank 70 via the exhaust fan 72 and the steam recovery pipe 71 in sequence; the steam outlet end of the steam recovery pipe 71 extends to the interior of the steam heating water tank 70, and a plurality of partitions 74 are alternately arranged inside the steam heating water tank 70, and a plurality of partitions 74 are formed between the partitions 74. An S-shaped passage connects the inside and outside of the steam heating water tank 70; the steam outlet end of the steam recovery pipe 71 is covered with the spray cylinder 75, and the spray cylinder 75 is provided with a plurality of spray holes; the inlet of the circulating pump 73 is connected to the bottom of the steam heating water tank 70, and the outlet is connected to the spray cylinder 75; a cold water inlet 702 is provided at the bottom of the steam heating water tank 70; and a hot water outlet 701 is also provided on the steam heating water tank 70 above the cold water inlet 702.

[0062] When in use, cold water is added to the steam heating water tank 70 through the cold water inlet 702, and the steam generated in the high temperature sterilization zone 101 is extracted by the exhaust fan 72 and transported to the steam heating water tank 70 through the steam recovery pipe 71. The steam heats the water in the steam heating water tank 70, and the heated water flows out from the hot water outlet 701 to directly supply the boiler and other equipment to realize steam recovery. The steam extracted by the exhaust fan 72 and transported to the steam heating water tank 70 causes the pressure in the steam heating water tank 70 to be high. The S-shaped channel formed by the plurality of partitions 74 is conducive to the release of the pressure in the steam heating water tank 70 to prevent the steam heating water tank 70 from being damaged by excessive pressure and causing the occurrence of corresponding safety accidents. At the same time, the S-shaped channel formed by the plurality of partitions 74 can effectively prevent the steam in the steam heating water tank 70 from escaping to the outside. In this embodiment, the cooling water under the steam heating water tank 70 is transported to the spray barrel 74 through the circulating pump 73 to realize the circulating spraying of the recovered steam and improve the uniformity and rapidity of cold water heating.

[0063] This embodiment is further preferably, as Figure 12-16As shown, the feed end 210 of the conveying surface of the conveying mechanism is horizontally conveyed, the discharge end 211 is horizontally conveyed, and the feed end 210 and the discharge end 211 are downwardly inclined for conveying; the feed end 210 of the conveying mechanism is located above the discharge end 211; the conveying mechanism also includes a horizontal orientation block 23, an inclined orientation block 24, a horizontal guide rail 25, and an inclined guide rail 26; one end of the bearing plate 22 is rotatably connected to the chain 212 in the first sprocket chain assembly 21 through the horizontal orientation block 23; the other end of the bearing plate 22 is rotatably connected to the chain 212 in the second sprocket chain assembly 21 through the inclined orientation block 24; The frame 1 is installed with the horizontal guide rails 25 at the feed end 210 and the discharge end 211 of the conveying mechanism; the frame 1 is installed with the inclined guide rails 26 between the feed end 210 and the discharge end 211 of the conveying mechanism; when the load-bearing plate 22 is located at the feed end 210 and the discharge end 211 of the conveying mechanism, the horizontal orientation block 23 is supported by the horizontal guide rails 25 to keep the load-bearing plate 22 in a horizontal state; when the load-bearing plate 22 is located between the feed end 210 and the discharge end 211 of the conveying mechanism, the inclined orientation block 24 is supported by the inclined guide rails 26 to keep the load-bearing plate 22 in a horizontal state.

[0064] The feed end 210 of the conveying mechanism of this embodiment is located above the discharge end 211, and the feed end 210 and the discharge end 211 are conveyed in a downwardly inclined manner, so as to realize the conveying of the sweet wine from high to low, increase the conveying length of the conveying mechanism, and increase the carrying capacity of the conveying mechanism, thereby increasing the sterilization amount and sterilization efficiency of the sweet wine. At the same time, through the cooperation of the horizontal directional block 23 and the horizontal guide rail 25, and the cooperation of the inclined directional block 24 and the inclined guide rail 26, the supporting plate 22 always maintains a horizontal state during the conveying process to prevent the sweet wine in the plastic bowl 6 on the supporting plate 22 from falling out, thereby ensuring the effective transportation of the sweet wine. Specifically, the horizontal guide rail 25 is installed on one side of the frame 1, and the inclined guide rail 26 is installed on the other side of the frame 1. The inclined guide rail 26 can be two inclined guide rails 26 sandwiching the inclined directional block 24 (such as Fig.15 As shown), to ensure that when the conveying mechanism is tilted downward for conveying, the carrying plate 22 is effectively and stably kept in a horizontal state. The angle between the tilting orienting block 24 and the horizontal direction is preferably 45°.

[0065] In this embodiment, the horizontal orientation block 23 and the inclined orientation block 24 are detachably connected to the carrier plate 22 by bolts 29 and nuts 28, so that when the conveying mechanism tilts downward at different angles, it is convenient to adjust the angle of the inclined orientation block 24. The chain 212 of the sprocket chain assembly 21 is fixedly connected with a connecting block 27, and the connecting block 27 is connected to the horizontal orientation block 23 and the inclined orientation block 24 by bolts 29 and nuts 28.

[0066] This embodiment is further preferably, as Figure 1 As shown, the high temperature sterilization zone 101 extends from the feed end 210 of the conveying mechanism to the discharge end 211 of the conveying mechanism, and the position where the high temperature sterilization zone 101 is connected to the steam recovery mechanism 7 is located at the feed end 210 of the conveying mechanism. Therefore, during the sterilization process of the sweet wine being transported from high to low, the steam moves from low to high, and the steam is collected at a high place, so that the steam is effectively recycled and utilized, so that there is no wastewater discharge and no heat energy loss during the whole sterilization process of the sweet wine, which saves energy and reduces emissions.

[0067] In this preferred embodiment, the frame 1 includes a base and a cover installed on the base, and the cover and the conveying mechanism form a high-temperature sterilization area 101.

[0068] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0069] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An energy-saving sterilization equipment for processing bowl-packed sweet wine, characterized in that: It includes a frame, a conveying mechanism, a heating component, a positioning mechanism, and a steam recovery mechanism. The frame is provided with a high-temperature sterilization area, and the conveying mechanism is installed on the frame; the heating component is installed on the frame and used for heating the high-temperature sterilization area, and the positioning mechanism is installed on the frame and used for controlling the start / stop of the conveying mechanism; the steam recovery mechanism is connected to the high-temperature sterilization area; The conveying mechanism comprises a sprocket chain assembly, a rotating drive assembly, and a bearing plate. The two sprocket chain assemblies are relatively mounted on two sides of the frame. The rotating drive assembly is connected to the sprockets in the sprocket chain assembly. A plurality of bearing plates are located between the two sprocket chain assemblies and are arranged side by side at equal intervals. The two ends of the bearing plate are respectively connected to the chains in the two sprocket chain assemblies. A plurality of bearing holes are arranged side by side on the bearing plate. The energy-saving sterilization equipment for processing bowl-packed sweet wine also includes a pushing mechanism and a clamping mechanism, the pushing mechanism includes a second linear motion driving member, a pushing plate, and a first connecting plate, the pushing mechanism is located at the discharge end of the conveying mechanism, and the pushing mechanism is located below the conveying surface of the conveying mechanism; the second linear motion driving member is connected to the frame, a plurality of the pushing plates are connected to the first connecting plate, the positions of the pushing plates and the bearing holes on the bearing plate are opposite and the number is the same, and the first connecting plate is connected to the second linear motion driving member; The material clamping mechanism includes a material clamping frame, a third linear motion driving member, and a material clamping body. The material clamping body includes a moving seat, a clamping plate, a second connecting plate, a third connecting plate, a fourth linear motion driving member, a fifth linear motion driving member, and a lifting plate. The material clamping mechanism is located at the discharge end of the conveying mechanism, and the material clamping mechanism is located above the conveying surface of the conveying mechanism; the material clamping frame is connected to the frame; the third linear motion driving member is installed on the material clamping frame, and the third linear motion driving member is connected to the moving seat; the fourth linear motion driving member is installed at the On the moving seat, the fourth linear motion driving member is connected to the second connecting plate, the fifth linear motion driving member is installed on the second connecting plate, and the fifth linear motion driving member is connected to the third connecting plate; the second connecting plate is connected with a plurality of the lifting plates arranged side by side, and a bearing hole is sandwiched between two lifting plates; the third connecting plate is connected with a plurality of the clamping plates, the clamping plates are located above the lifting plates, and both sides of each lifting plate located in the middle correspond to the clamping plates, and the inner sides of the two lifting plates located at the edges correspond to the clamping plates; The rotary drive assembly includes a sixth linear motion drive component and a rocker arm. The sixth linear motion drive component is mounted on the frame. The sixth linear drive component is rotationally connected to one end of the rocker arm. The other end of the rocker arm is rotationally connected to the frame via a rotating shaft.

2. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 1 is characterized in that: The positioning mechanism includes a transmission turntable, a controller, and a photoelectric switch. The transmission turntable is connected to the power output end of the rotation drive component; the photoelectric switch is installed on the frame, and a plurality of positioning rods are evenly distributed along the circumference of the transmission turntable. The controller is connected to the photoelectric switch and the rotation drive component. The rotation drive component drives the transmission turntable to rotate so that different positioning rods enter the sensing area of ​​the photoelectric switch accordingly.

3. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 2 is characterized in that: The positioning mechanism also includes a positioning plate, a first linear motion driving member, a hook, and a positioning rod, wherein the positioning plate is connected to the sprocket in the sprocket chain assembly; a plurality of positioning rods are evenly installed on the end surface of the positioning plate for rotation along the circumference; the first linear motion driving member is installed on the frame, one end of the hook is rotationally connected to the frame, the other end of the hook is provided with a U-shaped opening, and the first linear motion driving member is rotationally connected to the middle of the hook; the first linear motion driving member drives the hook to rotate relative to the frame, so that the positioning rod is inserted into the U-shaped opening; the positioning rods are relative to the positioning rods and have the same number.

4. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 1 is characterized in that: The material clamping mechanism also includes a guide rod, which is connected to the material clamping frame; and the movable seat is provided with a guide hole through which the guide rod passes.

5. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 1 is characterized in that: The material clamping mechanism also includes a height adjustment component, which includes a screw and a nut. The material clamping frame is provided with a through hole through which the screw passes. The screw is sheathed with the nut to achieve position limiting fixation between the material clamping frame and the screw.

6. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 1 is characterized in that: The steam recovery mechanism includes a steam heating water tank, an exhaust fan, a steam recovery pipe, a circulation pump, a partition and a spray cylinder. The high-temperature sterilization zone is connected to the steam heating water tank via the exhaust fan and the steam recovery pipe in sequence; the steam outlet end of the steam recovery pipe extends to the interior of the steam heating water tank, and a plurality of partitions are alternately arranged inside the upper part of the steam heating water tank, and an S-shaped channel connecting the inside and the outside of the steam heating water tank is formed between the plurality of partitions; the steam outlet end of the steam recovery pipe is covered with the spray cylinder, and the spray cylinder is provided with a plurality of spray holes; the inlet of the circulation pump is connected to the lower part of the steam heating water tank, and the outlet is connected to the spray cylinder; a cold water inlet is provided at the lower part of the steam heating water tank; and a hot water outlet is also provided on the steam heating water tank above the cold water inlet.

7. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 1 is characterized in that: The feeding end of the conveying surface of the conveying mechanism is horizontally conveyed, the discharging end is horizontally conveyed, and the feeding end and the discharging end are downwardly inclined. The feeding end of the conveying mechanism is located above the discharging end. The conveying mechanism also includes a horizontal orientation block, an inclined orientation block, a horizontal guide rail, and an inclined guide rail. One end of the bearing plate is rotatably connected to the chain in the first sprocket chain assembly through the horizontal orientation block; the other end of the bearing plate is rotatably connected to the chain in the second sprocket chain assembly through the inclined orientation block. The frame is installed with the horizontal guide rail at the feeding end and the discharging end of the conveying mechanism; the frame is installed with the inclined guide rail between the feeding end and the discharging end of the conveying mechanism; when the bearing plate is located at the feeding end and the discharging end of the conveying mechanism, the horizontal orientation block is supported by the horizontal guide rail to keep the bearing plate in a horizontal state; when the bearing plate is located between the feeding end and the discharging end of the conveying mechanism, the inclined orientation block is supported by the inclined guide rail to keep the bearing plate in a horizontal state.

8. The energy-saving sterilization equipment for processing bowl-packed sweet wine according to claim 7, characterized in that: The high-temperature sterilization zone extends from the feed end of the conveying mechanism to the discharge end of the conveying mechanism, and the position where the high-temperature sterilization zone is connected to the steam recovery mechanism is located at the feed end of the conveying mechanism.

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